SICK CLV61 DualPort Series Operating Instructions Manual Download Page 1

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O P E R A T I N G I N S T R U C T I O N S

CLV61x

Fixed mount bar code scanner

Summary of Contents for CLV61 DualPort Series

Page 1: ...O P E R A T I N G I N S T R U C T I O N S CLV61x Fixed mount bar code scanner ...

Page 2: ...e within the limits of the legal determination of Copyright Law Any modi fication abridgment or translation of this document is prohibited without the express written permission of SICK AG The trademarks stated in this document are the property of their respective owner SICK AG All rights reserved Original document This document is an original document of SICK AG 25 KC certification type dependent...

Page 3: ...2 Product characteristics 17 4 Transport and storage 24 4 1 Transport 24 4 2 Unpacking 24 4 3 Transport inspection 24 4 4 Storage 24 5 Mounting 26 5 1 Overview of mounting procedure 26 5 2 Preparing for mounting 26 5 3 Mounting location 28 5 4 Mounting device 31 5 5 Mounting external components 32 6 Electrical installation 33 6 1 Safety 33 6 2 Wiring instructions 36 6 3 Pin assignments for electri...

Page 4: ...formance 61 12 3 Interfaces 62 12 4 Mechanics Electronics 63 12 5 Ambient data 64 12 6 Dimensional drawings 64 12 7 Reading field diagrams working ranges 64 13 Accessories 72 13 1 Dimensional drawings of brackets 72 14 Annex 74 14 1 Declarations of conformity and certificates 74 14 2 UL conformity 74 14 3 Dimensional drawings electronic formats 74 14 4 Signal assignment of cables with open cable e...

Page 5: ... integrated Information on this can be found in the operating instructions for the machine or system 1 2 Scope NOTE These instructions are not valid for the CLV61x Dual Port fixed mount bar code scanner The CLV61x Dual Port Fixed Mount Bar Code Scanner operating instructions can be found depending on the type CLV61x Dxxxx under Documentation on the product page on the Internet www sick com CLV61x_...

Page 6: ... accidents damage and personal injury always comply with the instructions and act carefully DANGER indicates a situation of imminent danger which will lead to a fatality or serious injuries if not prevented WARNING indicates a potentially dangerous situation which may lead to a fatality or serious injuries if not prevented CAUTION indicates a potentially dangerous situation which may lead to minor...

Page 7: ...D CAD dimension models of the device types in various electronic formats Other publications related to the devices described here Publications dealing with accessories Funktionsbausteine für gängige Steuerungen SPS GSD Gerätebeschreibungsdateien für Feldbusgateways EPLAN Makros Documents on request Overview of command strings for the device Supplementary documents Information about configuration o...

Page 8: ...nnecting cable during operation the following requirements must be met If these requirements are not met the device does not fulfill any specified enclosure rating The head of the connecting cable D Sub male connector is firmly screwed to the contacted female connector If an extension cable is used a corresponding rubber seal SICK accessory must be fitted between the two D Sub plug connectors The ...

Page 9: ...unt when compiling the data and information contained in these operating instructions The manufacturer accepts no liability for damage caused by Non adherence to the product documentation e g operating instructions Incorrect use Use of untrained staff Unauthorized conversions or repair Technical modifications Use of unauthorized spare parts consumables and accessories 2 5 Modifications and convers...

Page 10: ...l radiation Class 2 Laser Product The human eye is not at risk when briefly exposed to the radiation for up to 0 25 seconds Exposure to the laser beam for longer periods of time may cause damage to the retina The laser radiation is harmless to human skin Do not look into the laser beam intentionally Never point the laser beam at people s eyes If it is not possible to avoid looking directly into th...

Page 11: ... to dangerous voltages on metallic surfaces such as the housing Electrical voltage can cause severe injury or death Work on electrical systems must only be performed by qualified electricians Follow the notes in the operating instructions Install the grounding for the product and the system in accordance with national and regional regulations 2 7 1 Laser radiation Laser class The device correspond...

Page 12: ...power maximum and average Wavelength or wavelength range Pulse duration The laser power data is located in the lower part of the type label as an example see Type label page 14 If the device is installed inaccessibly see Features page 61 in the technical data Figure 2 Position and contents of the laser warning label on the device Meaning of the laser warning label Laser radiation Do not look into ...

Page 13: ...ult setting the laser timeout is deactivated The laser diode is permanently or repeatedly switched on in the following device sta tuses In reading operation in the PSDI types Auto pulse adjustable duty cycle or Free In the operating modes Percentage evaluation and Auto setup Use these operating modes only temporarily for configuration or diagnostics If the timeout is activated it will have no effe...

Page 14: ...bel of CLV610 C0000 Electrical values shown here for devices with connecting cable 0 9 m to max 3 m Figure may differ 1 Laser warning label 2 Type designation according to type code 3 Part number 4 Conformity mark and certification mark 5 Serial number 6 Supply voltage power consumption maximum current consumption 7 Laser power data Maximum power average power wavelength pulse duration 8 Productio...

Page 15: ...le connectors M12 4 pin D coded 1 cable 0 9 m with male con nector M12 4 pin A coded 5 1 swivel connector with 2 female connectors M12 4 pin D coded 1 cable 0 9 m with male con nector M12 5 pin A coded 8 Interfaces storage media 0 Host RS 232 AUX RS 232 2 digital inputs 2 digital outputs 1 Host Ethernet AUX Ethernet USB 2 2 Host Ethernet AUX Ethernet USB 2 1 digital input 3 Host Ethernet AUX Ether...

Page 16: ...livery of the device The components are available on the Internet Table 4 CLV61x Scope of delivery other associated components Component Notes SOPAS ET configuration software and device description file sdd file for SOPAS ET of the CLV61x Available online at www sick com SOPAS_ET CLV61x operating instructions as PDF in the following language versions English German and French Other languages may b...

Page 17: ...Period 1 Tapped blind hole M5 5 mm deep 2 x for mounting the device 2 Internal impact point Rotation point of the variable direction laser beam 3 Central position of the deflected laser beam in the V shaped aperture angle 4 Cable outlet standard cable 0 9 m 10 with male connector D Sub HD 15 pin 5 Viewing window front orientation 6 RGB LED 1 x status display with signal color allocation for events...

Page 18: ...ariants The CLV61x product family offers four possible interface applications CLV61x CAN CLV61x FIELDBUS in combination with the CDF600 fieldbus module CLV61x Dual Port CLV61x IO Link see CLV61x IO Link operating instructions The interface applications differ amongst other things in regard to the following features Table 5 Differences between the interface applications Feature CLV61x CAN CLV61x FI...

Page 19: ... 30 V DC 10 V DC 30 V DC 18 V DC 30 V DC 4 Power consumption Typically 5 W 5 Typically 15 W 4 5 Memory card Optional 1 2 Heating Optional 1 Ambient operating tem perature 0 C 40 C 0 C 40 C 35 C 40 C 4 Storage temperature 20 C 70 C 20 C 70 C 35 C 70 C 4 Dimensions for device with front viewing window 61 mm x 66 mm x 38 mm 61 mm x 96 mm x 38 mm Dimensions for device with side viewing window 80 mm x ...

Page 20: ... per reading inter val Read cycle Pulse sources for start Digital inputs data interface command auto pulse free running CAN Pulse sources for stop Read cycle source digital inputs data inter face command timer condition Bar code evaluation All current 1D bar code types Max number of bar codes 50 per reading interval Separation of identical codes of the same code type using the read angle Data proc...

Page 21: ...e 6 Facilities for connecting for CLV61x CAN 1 Connection module optional 2 Device CLV61x CAN 3 Configuration or diagnostics 4 Further data processing 5 CAN sensor network 6 Read result 7 CLV61x CAN only 8 Digital output 2 e g for connecting an LED 9 Digital output 1 e g for connecting an LED ß Digital input 2 e g for connecting an incremental encoder à Digital input 1 e g for connecting a read cy...

Page 22: ...oftware can be used to configure the trigger source 3 2 4 1 1 Reading operation mode In start stop mode there is always only one object in the reading field during the reading process This allows all read codes to be uniquely assigned to the object As standard starting and stopping of the reading process are controlled by one or two read cycle sensors at the start and end of the reading field The ...

Page 23: ...SICK Support Portal supportportal sick com registration required you will find besides useful service and support information for your product further detailed infor mation on the available accessories and their use PRODUCT DESCRIPTION 3 8017840 19OF 2021 10 28 SICK O P E R A T I N G I N S T R U C T I O N S CLV61x 23 Subject to change without notice ...

Page 24: ...or completeness and for any damage that may have occurred in transit In the case of transit damage that is visible externally proceed as follows Do not accept the delivery or only do so conditionally Note the scope of damage on the transport documents or on the transport compa ny s delivery note File a complaint NOTE Complaints regarding defects should be filed as soon as these are detected Damage...

Page 25: ...orage periods of longer than 3 months check the general condition of all components and packaging on a regular basis TRANSPORT AND STORAGE 4 8017840 19OF 2021 10 28 SICK O P E R A T I N G I N S T R U C T I O N S CLV61x 25 Subject to change without notice ...

Page 26: ... for the device See type specific dimensional draw ing and reading field diagram The device requires a direct unimpeded line of sight to the codes being read Make sure path between the bar code and the viewing window of the device is of sufficient size The light reflected from the bar code must be able to reach the viewing window without interference This means that there must be a free corridor a...

Page 27: ...blind holes The blind tapped holes are located in pairs on both of the narrow sides of the device see Device view page 17 SICK brackets The device can be installed using optional SICK brackets or customer specific brackets SICK offers prefabricated brackets which are optimally suited for the mounting of the device in a wide range of applications See www sick com CLV61x Example The design of the br...

Page 28: ... the scan line to the bar code The principle assignment of the scan line to the bar code on the object depends on the sensor type of the device Line scanner with line scanning or raster scanner with raster scanning line scanner raster scanner 1 2 Figure 10 Allocation of scan line s to bar code and conveyor direction 1 Line scanner 2 Grid scanner 5 3 2 Reading distance to the bar code and aperture ...

Page 29: ...nt of the device has been achieved azimuth and tilt Possible reading angles that may occur between the scan line and the bar code must be taken into account This applies to all three levels in the room To avoid surface reflections select a rotation angle of approx 15 from the perpendicu lar to the bar code see Avoiding surface reflections page 30 β α γ 1 2 Figure 12 Line scanner Occurring reading ...

Page 30: ...scanner front viewing window 2 Line scanner side viewing window 3 Supervision NOTE When the scan line is tilted approx 15 from the perpendicular optimum results are obtained 5 3 5 Counting direction of the reading angle The device can scan and decode several bar codes at each reading The device determines the location specific read diagnostics data per bar code and optionally outputs these data in...

Page 31: ...ar code by eye When doing so be aware of the following For devices with a front viewing window The rear of the device with the laser warning label faces the viewer and is aligned approximately parallel to the bar code surface For devices with a side viewing window The side panel with the LEDs faces the viewer and is aligned almost parallel to the bar code surface During reading note the reading an...

Page 32: ...mounting and electrical installation please refer to the respective operating instructions for the connection module 5 5 2 Mounting external read cycle sensor If an external read cycle sensor e g photoelectric sensor triggers the device mount the sensor close to the device NOTE A large selection of photoelectric sensors and accessories brackets connecting cables can be found at www sick com a a b ...

Page 33: ...short circuit when the supply voltage is switched on Wires must be properly insulated from each other Wire cross sections in the supply cable from the user s power system must be selected in accordance with the applicable standards When this is done in Ger many observe the following standards DIN VDE 0100 Part 430 and DIN VDE 0298 Part 4 or DIN VDE 0891 Part 1 Circuits connected to the device must...

Page 34: ...accordance with EN 62368 1 The device is connected to the peripheral devices any local trigger sensor s system controller via shielded cables The cable shield for the data cable for example rests against the metal housing of the device The device can be grounded through the cable shield or through a blind tapped hole in the housing for example If the peripheral devices have metal housings and the ...

Page 35: ...longer be guaranteed Measures for widely distributed system installations On widely distributed system installations with correspondingly large potential differen ces the setting up of local islands and connecting them using commercially available electro optical signal isolators is recommended This measure achieves a high degree of resistance to electromagnetic interference Electro optical signal...

Page 36: ...oint 1 9 Metal housing ß Shielded electrical cable Even in the event of large differences in the ground potential ground loops are effec tively prevented As a result equalizing currents can no longer flow via the cable shields and metal housing NOTICE The voltage supply for the device and the connected peripheral devices must also guarantee the required level of insulation Under certain circumstan...

Page 37: ...ust be connected over a large surface to the ground potential on the potential equalization conductor Take appropriate measures e g earthing method to prevent equipotential bond ing currents from flowing through the cable shield During installation pay attention to the different cable groups The cables are grouped into the following four groups according to their sensitivity to interference or rad...

Page 38: ...cables in different cable channels 1 2 3 4 Figure 21 Alternative laying Separate cables with metallic separators Figure 22 Shield connection in plastic housings 6 ELECTRICAL INSTALLATION 38 O P E R A T I N G I N S T R U C T I O N S CLV61x 8017840 19OF 2021 10 28 SICK Subject to change without notice ...

Page 39: ...t connected 7 RxD RS 232 Host Host interface receiver 8 n c Not connected 9 TxD RS 232 Host Host interface sender 10 CAN_H CAN bus IN OUT 11 CAN_L CAN bus IN OUT 12 Result 1 Digital output function adjustable 13 Result 2 Digital output function adjustable 14 Sensor 1 Digital input function adjustable e g start external reading pulse 15 SensGND Common ground of the digital inputs Screen 1 Level and...

Page 40: ...r to be able to use the additional external digital inputs and outputs of the device highlighted in gray à Other functions á Application specific alternative stop reading pulse e g photoelectric sensor or travel increment incremental encoder â Start Stop reading pulse e g photoelectric sensor 6 5 Wiring interfaces 6 5 1 Connecting the supply voltage Connect the device only to a power supply unit t...

Page 41: ...pply cables To ensure protection against short circuits overload in the customer s supply cable appropriately choose and protect the wire cross sections used and at the beginning of the supply cable Observe the following standards in Germany DIN VDE 0100 part 430 DIN VDE 0298 part 4 and or DIN VDE 0891 part 1 Supply voltage directly via a SICK connection module or via customer side supply voltage ...

Page 42: ... page 79 CDM420 0001 RS 232 see Wiring serial host interface RS 232 of the device in the CDM420 0001 page 90 CDM420 0006 RS 232 see Wiring serial host interface RS 232 of the device in the CDM420 0006 page 102 NOTE For further connection modules see www sick com CDB www sick com CDM If the data interface is wired via a connection module observe the respective operating instructions of the module 6...

Page 43: ...tic data of the digital inputs Type Switching Switching behavior Power to the input starts the assigned function e g start of the internal reading interval of the device Properties Opto decoupled reverse polarity protected Can be wired with PNP output of a trigger sensor Electrical values The electrical values are identical for all digital inputs Low Vin 1 2 V Iin 2 0 3 mA High 6 V Vin 32 V 0 7 mA...

Page 44: ...1 Sensor 1 Sensor 2 see Wiring digital inputs of the device in the CDM420 0001 page 93 External input 1 Aux In 1 External input 2 Aux In 2 see Wiring the external digital inputs of the device in the CDM420 0001 page 95 CMD420 0006 Sensor 1 Sensor 2 see Wiring digital inputs of the device in the CDM420 0006 page 105 External input 1 Aux In 1 External input 2 Aux In 2 see Wiring the external digital...

Page 45: ...tach a freewheeling diode directly to the load for this purpose NOTE Capacitive loads on the digital outputs have an effect on the switch on and switch off behavior The limit value is a maximum capacitance of 100 nF NOTE The digital outputs are not suitable for time critical applications 1 Connect the digital outputs according to the application 2 For the thorough check of the switching functions ...

Page 46: ...nal digital outputs of the device in the CDB620 001 page 86 CMD420 0001 Result 1 Result 2 see Wiring digital outputs of the device in the CDM420 0001 page 97 External output 1 Aux Out 1 External output 2 Aux Out 2 see Wiring the external digital outputs of the device in the CDM420 0001 page 98 CMD420 0006 Result 1 Result 2 see Wiring digital outputs of the device in the CDM420 0006 page 109 Extern...

Page 47: ...e instructions for downloading can be found online at www sick com SOPAS_ET 1 Start computer Download the latest version of the configuration software 2 If the installation does not start automatically run setup exe from the download folder 3 Follow the operating instructions to complete the installation 7 2 3 Starting the SOPAS ET configuration software and connecting to the device 1 Electrically...

Page 48: ...ding operation of changing the parameter values save each different configuration on the computer in a separate file Then download the parameter sets one after the other to the device for testing without saving them permanently Each download overwrites the previously transferred parameter set in the working memory The Permanent option only saves in the device the last parameter set configured for ...

Page 49: ...ehavior using the Permanent saving option The device is connected to a CDB or CDM connection module The connection module contains a CMC600 parameter cloning module When the currently valid parameter set is saved in the device this is also done externally in the CMC600 Defective device Support for replacement with no manual reconfiguration required NOTE The device replacement will only be successf...

Page 50: ...amongst other things functions such as evaluation window percentage evaluation code configu ration and adjusting mode Application wizard The application wizard Magic Wand icon assists with configuring the device Either as standalone device or as a master and slave for a master slave combination based on the CAN bus Evaluation window The evaluation window shows the code content the object index the...

Page 51: ...ed read cycle sensor for example a photoelectric sensor at the Sensor 1 digital input select the Sensor 1 setting Device tree Parameters Object trigger control Test the configured settings during operational use of the system Modify the settings if necessary COMMISSIONING 7 8017840 19OF 2021 10 28 SICK O P E R A T I N G I N S T R U C T I O N S CLV61x 51 Subject to change without notice ...

Page 52: ...tion G Read Green O LED lights up briefly Reading successful Good Read N Read Red O LED lights up briefly Reading unsuccessful No Read UserDef1 Light blue o UserDef1 reserved Parameter Download to device or parameter upload from device o LED goes out Function is executed Firmware update Download to device 1 Red Blue ÖÖ LED flashes alternately in both colors Function is continued The device replace...

Page 53: ... one tone Reboot device Successful completion melody Loading the sdd file into the device Successful completion Mel ody 1 Assignment e g via the SOPAS ET configuration software Beeper Default Setting Switched on volume quiet reading operation output condition Good Read 8 2 Operating options The device can be configured according to application in the following manner Locally at the device with the...

Page 54: ... months Specialist 9 2 Cleaning Cleaning includes the viewing window and the housing of the device NOTICE Damage to the inspection window Reduced read performance due to scratches or streaks on the window Clean the window only when wet Use a mild cleaning agent that does not contain powder additives Do not use aggressive cleaning agents such as acetone etc Avoid any movements that could cause scra...

Page 55: ...aning operation If this is not possible wear suitable laser safety goggles These must absorb radiation of the device s wavelength effectively b Glass window remove dust from the viewing window using a soft clean brush If necessary also clean the viewing window with a clean damp lint free cloth and a mild anti static lens cleaning fluid b Plastic window clean the viewing window only with a clean da...

Page 56: ...rt from the optical surfaces of the external sensors Figure 28 Cleaning the external optical sensors read pulse encoder 9 MAINTENANCE 56 O P E R A T I N G I N S T R U C T I O N S CLV61x 8017840 19OF 2021 10 28 SICK Subject to change without notice ...

Page 57: ...upply not sufficiently dimensioned or cables with too small a cross section used Configuration Functions not adapted to local conditions e g parameters for the data interface not set correctly Device limits not observed e g reading distance aperture angle Trigger source for read cycle not selected correctly Operation Control of the reading pulse not correct or not suitable for the object Device fa...

Page 58: ...is possible to quickly replace a device with a stocked device of the same type see Device exchange with transmission of the current configuration data page 59 b If a fault cannot be rectified contact the SICK Service department To find your agency see the final page of this document NOTE Before calling make a note of all type label data as well as the connection technology used to ensure faster as...

Page 59: ...58 3 Connect the connecting cable of the replacement device to the CDB CDM connec tion module 4 Switch on the supply voltage for the device The device starts with its previous settings new device defaults 5 Depending on whether external storage media for the parameter set are present the exchanged device responds as follows Automated configuration via the CMC600 parameter cloning module in the CDB...

Page 60: ...E Danger to the environment due to improper disposal of the device Disposing of devices improperly may cause damage to the environment Therefore observe the following information Always observe the national regulations on environmental protection Separate the recyclable materials by type and place them in recycling containers 11 DECOMMISSIONING 60 O P E R A T I N G I N S T R U C T I O N S CLV61x 8...

Page 61: ...z Light source Laser diode visible red light λ 655 nm Light spot Circular MTTF laser diode 40 000 hours at 25 C MTBF 100 000 hours Laser class Class 2 according to EN IEC 60825 1 2014 Identical laser class for issue EN IEC 60825 1 2007 Conforms to 21 CFR 1040 10 except for deviations per Laser Notice No 50 of June 24 2007 and subsequent versions Laser power P 1 5 mW maximum P 1 0 mW average Laser ...

Page 62: ... CAN Sensor Network PROFINET CLV615 FIELDBUS CLV615 Fxxxx only PROFINET Dual Port optional over exter nal fieldbus module CDF600 2 PROFIBUS DP CLV615 FIELDBUS CLV615 Fxxxx only PROFIBUS DP optional via external fieldbus module CDF600 2 Digital inputs 2 inputs Sensor 1 Sensor 2 Optionally 2 additional external inputs 1 Opto decoupled Vin 2 max 30 V Iin 3 max 5 mA reverse polarity protected can be w...

Page 63: ...tifier see Type code page 15 Threaded mounting hole 2 x 2 blind tapped hole M5 5 mm deep Tightening torque for mounting screws max 2 5 Nm Laserwarnschild In combination with the type label glued on Safety EN 62368 1 2014 08 Enclosure rating IP 65 in accordance with EN 60529 1991 10 A1 2002 02 Protection class Class 3 For operation in SELV systems EN 60950 1 or ES1 systems EN 62368 1 Weight 2 Devic...

Page 64: ...S 60 12 6 Dimensional drawings Dimensions see Device view page 17 12 7 Reading field diagrams working ranges 12 7 1 Reading conditions for specification diagrams Properties Value Test code Code 39 ITF Resolution See reading field diagrams in each case Scanning frequency See characteristic curve fields for scanning frequencies Print ratio 2 1 Print contrast 90 Tilt 30 Ambient light 2 000 lx Good re...

Page 65: ...nch 2 Reading distance in mm inch 3 Resolution a b c d 160 6 3 40 1 57 40 1 57 80 3 15 80 3 15 120 4 72 160 6 3 120 4 72 0 400 15 75 300 11 81 200 7 87 100 3 94 0 Reading distance in mm inch 2 Resolution 3 a 0 2 mm 7 9 mil c 0 50 mm 19 7 mil d 1 00 mm 39 4 mil b 0 35 mm 13 8 mil Reading field height in mm inch 1 Figure 30 Reading field diagram for CLV610 Mid Range side viewing window 1 Reading fie...

Page 66: ...stic curve field for scan frequency for CLV610 mid range front viewing window 1 Scanning frequency in Hz 2 Reading distance in mm inch 3 Resolution NOTE Correction of reading distance for devices with side viewing window At all scan frequencies the values for the reading distance shift towards the viewing window in each case by 16 mm reduction of the reading distance 12 TECHNICAL DATA 66 O P E R A...

Page 67: ...5 mm 5 91 mil c 0 20 mm 7 9 mil 20 0 79 40 1 57 60 2 36 80 3 15 100 3 94 120 4 72 140 5 51 a b c Figure 32 Reading field diagram for CLV612 Short Range front viewing window 1 Reading field height in mm inch 2 Reading distance in mm inch 3 Resolution TECHNICAL DATA 12 8017840 19OF 2021 10 28 SICK O P E R A T I N G I N S T R U C T I O N S CLV61x 67 Subject to change without notice ...

Page 68: ...140 5 51 a b c Resolution 3 a 0 10 mm 3 94 mil b 0 15 mm 5 91 mil c 0 20 mm 7 87 mil Figure 33 Reading field diagram for CLV612 Short Range side viewing window 1 Reading field height in mm inch 2 Reading distance in mm inch 3 Resolution 12 TECHNICAL DATA 68 O P E R A T I N G I N S T R U C T I O N S CLV61x 8017840 19OF 2021 10 28 SICK Subject to change without notice ...

Page 69: ...rve field for scan frequency for CLV612 short range front viewing window 1 Scanning frequency in Hz 2 Reading distance in mm inch 3 Resolution NOTE Correction of reading distance for devices with side viewing window At all scan frequencies the values for the reading distance shift towards the viewing window in each case by 16 mm reduction of the reading distance TECHNICAL DATA 12 8017840 19OF 2021...

Page 70: ...3 8 mil b 0 50 mm 19 7 mil 0 50 100 150 200 250 300 350 Reading field height in mm inch 1 a b Figure 35 CLV615 reading field diagram Long Range side viewing window 1 Reading field height in mm inch 2 Reading distance in mm inch 3 Resolution 12 TECHNICAL DATA 70 O P E R A T I N G I N S T R U C T I O N S CLV61x 8017840 19OF 2021 10 28 SICK Subject to change without notice ...

Page 71: ... distance in mm inch 2 b 0 50 mm 19 7 mil a 0 35 mm 13 8 mil a b 1000 Figure 36 Characteristic curve field for CLV615 scanning frequency Long Range side viewing window 1 Scanning frequency in Hz 2 Reading distance in mm inch 3 Resolution TECHNICAL DATA 12 8017840 19OF 2021 10 28 SICK O P E R A T I N G I N S T R U C T I O N S CLV61x 71 Subject to change without notice ...

Page 72: ...www sick com CLV61x This chapter shows how brackets in a combination of two or more individual fixing components are mounted 13 1 1 Quick release in combination with mounting bracket This chapter illustrates how to mount brackets on the device where the brackets involve a combination of two or more individual mounting components Illustration may differ from actual device 13 ACCESSORIES 72 O P E R ...

Page 73: ...cket 1 Width across flats size 3 2 M5 threaded hole max screw in depth 8 mm 3 Quick release part number 2025526 4 Quick release part 1 5 Quick release part 2 6 Width across flats size 3 7 Mounting bracket part number 2020410 ACCESSORIES 13 8017840 19OF 2021 10 28 SICK O P E R A T I N G I N S T R U C T I O N S CLV61x 73 Subject to change without notice ...

Page 74: ...cked by UL For additional information visit www sick com CLV61x Laser warnings and laser power see Operational safety and particular hazards page 10 and see Laser radiation page 11 14 3 Dimensional drawings electronic formats Current dimensional drawings and CAD data for your device in various electronic for mats can be downloaded online www sick com CLV61x 14 4 Signal assignment of cables with op...

Page 75: ...gray or tur quoise 9 TD RS 422 485 host TxD RS 232 host Host interface sender Green 10 CAN H CAN bus IN OUT Gray 11 CAN L CAN bus IN OUT Pink 12 Result 1 Digital output 1 Brown 13 Result 2 Digital output 2 Orange 14 Sensor 1 Digital input 1 White 15 SensGND Digital input ground White black 14 4 2 Host interface RS 232 via connection module CDB CDM to host computer Device Connection module CLV61x C...

Page 76: ...LV61x xx0xxx serial variant VS Sensor 2 Host Aux Result 2 Result 1 CAN Sensor 2 Sensor 1 Sensor 1 VS 8 AUX PLC CAN bus Result 1 Result 2 CDB620 001 Connection module 4 Aux RS 232 HOST PLC Further data processing 6 Computer Configuration Diagnostics 5 Device 2 Interfaces 3 Host RS 232 1 á à ß CMC600 External input 1 External input 2 External output 1 External output 2 9 7 Figure 40 Connection of th...

Page 77: ...erm CAN Term 485 RS SGND GND 422 485 ON OFF NO YES ON OFF ON OFF S2 S3 S7 S6 S4 CMC 10 11 12 13 14 15 16 17 18 Sens 1 In 1 In 2 U IN U IN Sens 2 SGND SGND SGND LEDs 20 21 22 23 24 Res 1 Res 2 Out 1 Out 2 GND 30 31 32 33 34 CAN_H CAN_L T R GND 40 41 42 43 44 CAN_H CAN_L T TxD R RxD GND SCANNER AUX interface 5 U IN U IN GND GND Shield Shield Shield Shield 1 2 3 4 5 6 7 8 VS Out GND GND RS 232 Pin 2 ...

Page 78: ...1 UIN 2 GND UIN GND S1 F Shield GND ON OFF S1 POWER UIN POWER Cable 2 GND 1 10 15 6 11 5 Figure 42 Connecting supply voltage for the device in CDB620 001 connection module 1 Supply voltage VS 2 Connecting cable permanently connected with the device male connector D Sub HD 15 pin 3 Device 4 Connection module female connector D Sub HD 15 pin Function of switch S1 Table 23 Switch S1 Power Switch sett...

Page 79: ...of the device in the connection module CDB620 001 1 Device 2 Connecting cable permanently connected with the device male connector D Sub HD 15 pin 3 Connection module female connector D Sub HD 15 pin NOTE Activate the RS 232 data interface in the device with a configuration tool e g the configuration software SOPAS ET 14 5 5 Wiring the CAN interface in the CDB620 001 Device CLV61x xx0xx serial var...

Page 80: ... amongst others CAN 6 amongst others CAN 6 amongst others CAN 6 Switch 2 ON OFF S2 TermCAN Serial Host interface 1 Alternative connection module á 422 485 S6 RS GN Device number ß Figure 44 Wire the CAN interface of the device in the CDB620 001 connection module Connec tion and looping through of the supply voltage and connection of a trigger sensor for read cycle generation at the master for exam...

Page 81: ...N A Sens B Out UIN GND S3 ON OFF S3 SGND GND Shield GND SensGND Trigger sensor 1 PNP sensor 7 E g photo electric switch 6 8 5 1 10 15 6 11 5 3 Cable 2 Figure 45 Trigger sensor supplied with power by connection module CDB620 001 1 Trigger sensor e g for read cycle generation 2 Connecting cable permanently connected with the device male connector D Sub HD 15 pin 3 Input voltage Vin 4 Device 5 Connec...

Page 82: ...minal A Signal B Pin C Sensor D 10 Sens 1 14 1 13 Sens 2 4 2 Function of switch S3 Table 25 Switch S3 SGND GND Switch setting Function ON GND of the trigger sensor is connected with GND of CDB620 001 and GND of the device OFF Trigger sensor is connected volt free at CDB620 001 and the device Common isolated reference potential of all digital inputs is SGND Characteristic data of the digital inputs...

Page 83: ...ion module in order to use the additional external digital inputs and outputs of the device 4 Device 5 Logical External input in the device 6 E g photoelectric sensor 7 PNP sensor 8 Supply voltage VS CDB620 001 18 SGND 8 Shield 11 UIN A GND S3 UIN CMC600 ON OFF S3 SGND GND No YES S4 CMC Vin SensGND 1 VS ext GND A 18 2 CDB620 001 PNP sensor 4 VS GND 18 SGND 8 Shield 11 UIN A Out GND S3 VS ext CMC60...

Page 84: ...e physical digital inputs directly on the device these addition inputs via the CMC600 are designated as external inputs NOTE The CMC600 transmits the switching signals of the external digital inputs as statuses to the local inputs of the device via its serial data interface The digital inputs are not suitable for time critical applications Characteristic data of the digital inputs Table 29 Charact...

Page 85: ...switch at the digital output if inductive load is present b Attach a freewheeling diode directly to the load for this purpose Table 30 Assignment of placeholders to the digital outputs Device CDB620 001 Output A Pin B Signal C Terminal D Result 1 12 Res 1 20 Result 2 13 Res 2 21 Characteristic data of the digital outputs Table 31 Characteristic data of the digital outputs Result 1 and Result 2 Typ...

Page 86: ...on module CDB620 001 1 Device 2 Logical External output in the device 3 The optional CMC600 parameter cloning module is required in the connection module in order to use the additional external digital inputs and outputs of the device 4 Load e g PLC 5 Output voltage Vout 6 With inductive load see note Inductive load NOTE Provide an arc suppression switch at the digital output if inductive load is ...

Page 87: ...l applications Characteristic data of the digital outputs Table 33 Characteristic data of the digital outputs External output 1 and External output 2 Type Switching Switching behavior PNP switching to supply voltage VS Default settings in the device no function logic not inverted active high Properties Short circuit protected and temperature protected Not electrically isolated from VS Electrical v...

Page 88: ...ces 4 Connection module 5 Configuration or diagnostics 6 Data further processing 7 External digital outputs 8 Supply voltage VS 9 External digital inputs ß The optional CMC600 parameter cloning module is required in the connection module in order to use the additional external digital inputs and outputs of the device highlighted in gray à Other functions á Application dependent alternative stop re...

Page 89: ...xD RxD GND RS 232 F CDM420 0001 1 à VS 24 V F S 1 24 V VS 2 5 e g PLC 7 8 9 Device ß 1 10 15 6 11 5 5 1 9 6 Computer Figure 52 Overview connection of device and peripherals to the CDM420 0001 connection module 1 External trigger sensor e g for read cycle generation 2 Supply voltage VS 3 CMC600 parameter cloning module optional 4 Auxiliary interface AUX 5 Male connector D Sub 9 pin 6 Name of the di...

Page 90: ...n 3 Device 4 Connection module female connector D Sub HD 15 pin Function of switch S1 Table 34 Switch S1 Power Switch setting Function ON Supply voltage 24 V connected to CDM420 0001 and device via fuse and switch S1 as supply voltage 24 V Supply voltage 24 V can be additionally tapped at terminals 29 and 39 OFF CDM420 0001 and device disconnected from supply voltage Recommended setting for all co...

Page 91: ...nnecting cable permanently connected with the device male connector D Sub HD 15 pin 3 Connection module female connector D Sub HD 15 pin NOTE Activate the RS 232 data interface in the device with a configuration tool e g the configuration software SOPAS ET 14 6 5 Wiring the CAN interface of the device in the CDM420 0001 Device CLV61x xx0xx serial variant ANNEX 14 8017840 19OF 2021 10 28 SICK O P E...

Page 92: ...N 1 6 GN Device number ß Host GND RxD TxD RS 232 Serial Host interface 1 Alternative connection module á 30 31 32 6 40 41 42 7 CDB620 001 Switch 3 ON OFF S2 TermCAN CAN_H CAN_L Shield GND Figure 55 Wire the CAN interface of the device in the CDM420 0001 connection module Connection and looping through of the supply voltage and connection of a trigger sensor for read cycle generation at the master ...

Page 93: ... ON OFF S6 SGND GND Shield GND A Sensor B 37 SGND 6 Shield 39 24 V GND SensGND Trigger sensor 1 8 E g photo electric switch 6 3 5 1 10 15 6 11 5 Cable 2 Figure 56 Trigger sensor supplied with power by connection module CDM420 0001 1 Trigger sensor e g for read cycle generation 2 Connecting cable permanently connected with the device male connector D Sub HD 15 pin 3 Input voltage Vin 4 Device 5 Con...

Page 94: ...erminal A Signal B Pin C Sensor D 38 Sensor 1 14 1 39 Sensor 2 4 2 Function of switch S6 Table 36 Switch S6 SGND GND Switch setting Function ON GND of the trigger sensor is connected with GND of CDM420 0001 and GND of the device OFF Trigger sensor is connected volt free at CDM420 0001 and the device Common isolated reference potential of all digital inputs is SGND Characteristic data of the digita...

Page 95: ...nection module in order to use the additional external digital inputs and outputs of the device 4 Device 5 Logical External input in the device 6 e g photoelectric sensor 7 PNP sensor 8 Supply voltage VS CDM420 0001 PNP sensor 4 VS GND Out GND S6 VS ext Vin CMC600 No YES S8 CMC ON OFF S6 SGND 17 SGND 8 Shield 39 24 V A Aux In B 24V SensGND Trigger sensor 1 5 2 3 CDM420 0001 Vin GND S6 CMC600 ON OF...

Page 96: ... directly on the device these addition inputs via the CMC600 are designated as external inputs NOTE The CMC600 transmits the switching signals of the external digital inputs as statuses to the local inputs of the device via its serial data interface The digital inputs are not suitable for time critical applications Characteristic data of the digital inputs Table 40 Characteristic data of the digit...

Page 97: ...n module female connector D Sub HD 15 pin Inductive load NOTE Provide an arc suppression switch at the digital output if inductive load is present b Attach a freewheeling diode directly to the load for this purpose Table 41 Assignment of placeholders to the digital outputs Device CDM420 0001 Output A Pin B Signal C Terminal D Result 1 13 Result 1 14 Result 2 14 Result 2 15 Characteristic data of t...

Page 98: ... VS C Aux Out B 36 GND 6 Shield External output A 2 5 Figure 61 Wiring external digital outputs Aux Out 1 and Aux Out 2 of the device in the connection module CDM420 0001 1 Device 2 Logical External output in the device 3 The optional CMC600 parameter cloning module is required in the connection module in order to use the additional external digital inputs and outputs of the device 4 Load e g PLC ...

Page 99: ...igital outputs The digital outputs are not suitable for time critical applications Characteristic data of the digital outputs Table 44 Characteristic data of the digital outputs External output 1 and External output 2 Type Switching Switching behavior PNP switching to supply voltage VS Default settings in the device no function logic not inverted active high Properties Short circuit protected and ...

Page 100: ...ection module 5 Configuration or diagnostics 6 Data further processing 7 External digital outputs switching 8 Supply voltage VS 9 External digital inputs switching ß The optional CMC600 parameter cloning module is required in the connection module in order to use the additional external digital inputs and outputs of the device highlighted in gray à Other functions á Application dependent alternati...

Page 101: ...ield Shield Shield Shield POWER Sensor 1 Sensor 2 Result 1 Result 2 S1 POWER ON OFF S2 S3 S4 S6 ON OFF ON OFF RS485 Term422 TermCAN SGND GND RS 232 Pin 2 RxD 3 TxD 5 GND Result 1 6 GND Result 2 6 VS Out GND Host TxD RxD GND RS 232 F CDM420 0006 1 à VS 24 V F S 1 24 V VS 2 5 e g PLC 7 8 9 Device ß 1 10 15 6 11 5 5 1 9 6 Computer Figure 63 Overview connection of device and peripherals to the CDM420 ...

Page 102: ...VS 24 V F S 1 24 V 4 Vs 1 1 10 15 6 11 5 Cable 2 Figure 64 Connecting supply voltage for the device in CDM420 0006 connection module 1 Supply voltage VS 2 Connecting cable permanently connected with the device male connector D Sub HD 15 pin 3 Device 4 Connection module female connector D Sub HD 15 pin Function of switch S1 Table 45 Switch S1 Power Switch setting Function ON Supply voltage 24 V con...

Page 103: ...0006 1 Device 2 Connecting cable permanently connected with the device male connector D Sub HD 15 pin 3 Connection module female connector D Sub HD 15 pin NOTE Activate the RS 232 data interface in the device with a configuration tool e g the configuration software SOPAS ET 14 7 5 Wiring the CAN interface of the device in the CDM420 0006 Device CLV61x xx0xx serial variant ANNEX 14 8017840 19OF 202...

Page 104: ...itch 2 ON OFF S4 TermCAN ON OFF S2 RS485 Alternative connection module á 30 31 32 6 40 41 42 7 CDB650 204 Switch 2 ON OFF S2 TermCAN CAN_H CAN_L Shield GND amongst others CAN 1 6 amongst others CAN 1 6 amongst others CAN 1 6 amongst others CAN 1 6 GN Device number ß Host GND RxD TxD RS 232 Serial Host interface 1 Figure 66 Wire the CAN interface of the device in the CDM420 0006 connection module C...

Page 105: ...xx0xxx serial variant Device 4 CDM420 0006 PNP sensor 7 VS VS VS GND SensGND 3 32 K 6 64 K Sensor D Vin C 15 1 5 Out 24V GND S6 ON OFF S6 SGND GND Shield GND A Sensor B 37 SGND 6 Shield 39 24 V GND SensGND Trigger sensor 1 8 E g photo electric switch 6 3 5 1 10 15 6 11 5 Cable 2 Figure 67 Trigger sensor supplied with power by connection module CDM420 0006 1 Trigger sensor e g for read cycle genera...

Page 106: ... Sensor D 38 Sensor 1 14 1 28 Sensor 2 4 2 Function of switch S6 Table 47 Switch S6 SGND GND Switch setting Function ON GND of the trigger sensor is connected with GND of CDM420 0006 and GND of the device OFF Trigger sensor is connected volt free at CDM420 0006 and the device Common isolated reference potential of all digital inputs is SGND Characteristic data of the digital inputs Table 48 Charac...

Page 107: ...ection module in order to use the additional external digital inputs and outputs of the device 4 Device 5 Logical External input in the device 6 e g photoelectric sensor 7 PNP sensor 8 Supply voltage VS CDM420 0006 PNP sensor 4 VS GND Out GND S6 VS ext Vin CMC600 No YES S8 CMC ON OFF S6 SGND 17 SGND 8 Shield 39 24 V A Aux In B 24V SensGND Trigger sensor 1 5 2 3 CDM420 0006 Vin GND S6 CMC600 ON OFF...

Page 108: ... directly on the device these addition inputs via the CMC600 are designated as external inputs NOTE The CMC600 transmits the switching signals of the external digital inputs as statuses to the local inputs of the device via its serial data interface The digital inputs are not suitable for time critical applications Characteristic data of the digital inputs Table 51 Characteristic data of the digit...

Page 109: ...NOTE Provide an arc suppression switch at the digital output if inductive load is present b Attach a freewheeling diode directly to the load for this purpose Table 52 Assignment of placeholders to the digital outputs Device CDM420 0006 Output A Pin B Signal C Terminal D Result 1 13 Result 1 14 Result 2 14 Result 2 15 Characteristic data of the digital outputs Table 53 Characteristic data of the Re...

Page 110: ...device in the connection module CDM420 0006 1 Device 2 Logical External output in the device 3 The optional CMC600 parameter cloning module is required in the connection module in order to use the additional external digital inputs and outputs of the device 4 Load e g PLC 5 Output voltage Vout 6 With inductive load see note Inductive load NOTE Provide an arc suppression switch at the digital outpu...

Page 111: ...e Switching Switching behavior PNP switching to supply voltage VS Default settings in the device no function logic not inverted active high Properties Short circuit protected and temperature protected Not electrically isolated from VS Electrical values 0 V Vout 1 VS VS 1 5 V Vout VS at Iout 2 100 mA 1 Output voltage 2 Output current NOTE Assign the functions for the digital outputs in the device u...

Page 112: ...ect access volatile memory ROM Read Only Memory Read only memory non volatile RTF Rich Text Format standardized document format with format description SDD SOPAS Device Description device description file driver for SICK SOPAS ET software SMART SICK Modular Advanced Recognition Technology SOPAS ET SICK Open Portal for Application and Systems Engeneering Tool computer software for Windows for devic...

Page 113: ...ANNEX 14 8017840 19OF 2021 10 28 SICK O P E R A T I N G I N S T R U C T I O N S CLV61x 113 Subject to change without notice ...

Page 114: ...8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 17 11 20 E Mail office sick ro Russia Phone 7 495 283 09 90...

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SICK CLV61 DualPort Series, Operating Instructions Manual

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