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    E7014 
 

 

22 

 

INSTALLATION 

 
Respect the follow instruction for a correct installation. 

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Avoid placing the equipment near intense magnetic or electric fields, and in such conditions as to be 
exposed to direct heat or products resulting from combustion, such as corrosive liquids, solvents or 
gases.  

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The equipment must be installed by technically qualified staff, in compliance with the regulations in 
force at the time and in the place of installation.  

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A  minimum  protection  class  of  IP40  must  be  always  guaranteed  for  the  device  case  during  the 
installation operation. For devices applied in open ambient a protection class of IP54 must be always 
guaranteed.  The  protection  class  (i.e.  IP54) can be guaranteed also from the instrument where the 
device is installed (i.e. furnace’s electrical control panel).  

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With  phase-phase  power  supply  system,  a  insulation  transformer  with  a  terminal  of  secondary  coil 
connected to ground must be applied. 

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When carrying out the electrical connection, refer to the technical documentation, observing the 
polarity between the phase and neutral. The terminals for the electric connection are of the screw 
type and can accept conductors with a cross section 0.5 to 2.5mm²; the choice of the conductors and 
the positioning must be suitable for the application.

 

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The connection cable between the ignition transformer and the rod on the burner must be specific for 
high voltage application and not shielded type. The HV (High Voltage) length must be less than how 
indicated; otherwise the ignition transformer must be located near the burner. The HV cable must be 
laid far from power supply cables and not in metallic conduit, the best is the cable free in air. 

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The flame detection cables must be laid separately from the other conductors and therefore the use 
of multipair cables is not permitted, nor is the use of shielded cables

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The detection probes and any connectors must be insulated and made inaccessible by using suitable 
guards, thereby allowing access only to authorized staff; if needed, warnings should be placed near 
the probes.

 

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Always  make  sure  that the protection earth is connected to the appropriate terminals and to all the 
metals casings of the elements connected with suitable conductors. Use the available screw placed 
in the base of the device, for the ground wiring. 

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When using the digital input, connect the RC filter, while the input cables to expansion cards must be 
rolled up at least once around ferrite supplied. 

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In multiple-burner applications, the parallel connections of the outputs of several devices are not 
allowed. If the system is equipped with a serial interface connection, please stick to the special 
instructions provided for using the remote-controlled functions.

 

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The communication line must be separated from the supply line, motor control (inverters) and 
network voltage. NEITHER MULTIPAIR NOR SHIELDED cables must be used.

 

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Use the specific ECS CABLE for communication lines; as an alternative, we recommend using the 
bus-bar system, bearing in mind that a maximum length of cable of 1 m must be used between the 
bus-bar and the instrument for both communication and power supply lines.

 

Summary of Contents for ESA E7014

Page 1: ...nstallation on burner proximity provided the environment temperature will remain below 60 C APPLICATIONS One or two stages pilot and main discontinuous burners Flame detection by means of rod unirod a...

Page 2: ...nt per output signals total 4 A per 10 sec min Load protection fuse 4 A fast Device protection fuse 1 A non replaceable Supply Voltage expansion card EXP 2 and EXP 4 24 Vac 115 Vac 230 Vac Power Absor...

Page 3: ...f the air valve operation ESA ESTRO B two stages burners 1st pilot 2nd main The configuration software sets the operation of the pilot burner 1st stage gas in continuous or discontinuous mode ESA ESTR...

Page 4: ...tly provided with ECS serial communication interface in order to allow the remote burner control through ECS or Modbus RTU protocols The serial communication allows the complete control of the combust...

Page 5: ...ing composition ready to seat the ignition transformer and the output wires for external connections Dedicated Expansion cards can be connected to each release of ESA ESTRO in order to implement addit...

Page 6: ...298 as certificate I7800 issued by notify body 0694 ESA ESTRO is in accordance to European Union directives Directive on appliances burning gaseous fuels 90 396 CEE Machine directive 2006 42 CEE Low v...

Page 7: ...own with expansion cards in case the parameter Air damper is configured as Local o Remote FIXED Purge or waiting time before burner ignition For applications with controlled cooling slope only the air...

Page 8: ...utton during the normal operation stage The device holds the burner in OFF mode waiting for a new start signal BLINKING Lockout due to a signal of illegal flame presence before the burner ignition or...

Page 9: ...uld be related to an electrical connection interruption to the failure of one of the ignition devices or to a protection fuse failure BLINKING Lockout due to a malfunction of the flame detection probe...

Page 10: ...to be sent back to the manufacturer for inspection FIXED Malfunction due to short circuit of the microprocessors pins In order to reset the alarm cut off the electrical supply to the device for few s...

Page 11: ...utton operation according its application s requirement see chapter Configuration The push button may execute the manual operations of unlocking and shutoff only manual unlocking only manual shutoff a...

Page 12: ...nd oil fired burners in different modes according the process parameters set see chapter Configuration Hereinafter its main actions are described BURNER IGNITION CYCLE The scheme describes the burner...

Page 13: ...cycle execution when ESA ESTRO is in standard version without the EXP 2 expansion card OPERATION AT POWER SUPPLY The followings scheme describe the ESA ESTRO actions at power supply according the conf...

Page 14: ...E7014 14 Standby ILLEGAL FLAME PRESENCE The scheme describes the ESA ESTRO actions in case of illegal flame signal before burner ignition or after shutoff...

Page 15: ...the actions in case of failed ignition attempt at 1st gas stage FLAME SIGNAL LOST The scheme describes the actions in case of flame signal lost during the normal operation stage and in case of settin...

Page 16: ...Address Node 0 9 and A Z capital Address Segment identifies the device for serial communication Adopting ECS protocol defoines the device unity inside a zone or belonging group Adopting Modbus RTU def...

Page 17: ...eeded This setting is allowed only for ESTRO B release the parameter is locked for ESTRO A ESTRO C and ESTRO Q only 1st stage gas Daily shut off Inhibited The device doesn t turn OFF automatically eac...

Page 18: ...lled Enable The device controls the installed expansion cards this setting is required in case EXP 2 and EXP 4 are installed Behavior Action at flame loss Lockout In case the signal of flame presence...

Page 19: ...t disabled it leads the burner shutoff Air valve on off The digital input controls the air valve as alternative to the serial commands with active input and 1st stage gas ON the device allows air valv...

Page 20: ...EXP 2 Postpurge flex Inhibited The device starts the Post purge time countdown from the burner shutoff or lockout Enable The device starts the Post purge time countdown from the burner ignition Lo str...

Page 21: ...pecific norm in order to define the proper parameters related to each industrial application adopting values that don t compromise the process safety In case the setting parameters are not in complian...

Page 22: ...than how indicated otherwise the ignition transformer must be located near the burner The HV cable must be laid far from power supply cables and not in metallic conduit the best is the cable free in a...

Page 23: ...id gas valve by other devices relay PLC that receive the signal by the ESA ESTRO don t are permitted In case of noises during the ignition phase due to the presence of others electrical equipments it...

Page 24: ...IPTION L Power supply phase 6 Air valve neutral N Power supply neutral 7 Ignition transformer phase 1 Lockout signal output phase 8 Ignition transformer neutral 2 Digital input phase 9 Detection rod s...

Page 25: ...ockout signal output phase 6 2nd stage gas valve neutral B Digital input phase 7 Ignition transformer phase 1 Power supply phase 8 Ignition transformer neutral 2 Power supply neutral 9 Detection rod s...

Page 26: ...signal output phase 6 Burner ON free contact output NO B Digital input phase 7 Ignition transformer phase 1 Power supply phase 8 Ignition transformer neutral 2 Power supply neutral 9 Detection rod sig...

Page 27: ...N 1st stage gas valve neutral N Power supply neutral T Ignition transformer phase Not connected N Ignition transformer neutral Positive input for serial communication F Detection rod signal from trans...

Page 28: ...ch input phase 12 Negative input for serial communication 19 Air damper limit switch inputs common neutral 13 Temperature regulation enabling output phase 20 Thermostat start stop input phase 14 Air d...

Page 29: ...formed holes No 6 11 POS DESCRIPTION A Attacchi per fissaggio trasformatore C Available Non utilizzato D Available Non utilizzato E E Available Non utilizzato F Terminal grounding G G fixing holes for...

Page 30: ...Pre wiring Esa Trafo coupled box With expansion Exp 3 C High temperature function R 4 minute 4M from 0 to 99 seconds Enable F Reaction time at flame loss 5 10 Version Daily check shout off Comunicatio...

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