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2.4 Storage

 

1.  Batteries can be stored in the environment of 0-35

°

C before installation. The storage 

time is usually 3-6months. Batteries should be charged if the storage time exceeds 6 

months. 

2.  Batteries should be kept in the dry, clean and ventilated environment. They cannot be 

kept in the environment of radiation, organic solvent and corrosive gas. They should 

be kept away from fire and avoid sun irradiation. 

3.  Batteries should stand up, safety valve cannot become flexible and batteries without 

package box cannot be overlapped. 

2.5 Dimension and Weight 

 

Table2.5-1 Battery parameters 

Type 

Dimensions(mm) 

Weight 

(Kg) 

Internal 

resistance 

 

Terminal 

TH 

GFM-200 

90 

181 

346 

365 

12.5 

0.90 

M8 

GFM-300 

124 

181 

346 

365 

17.6 

0.60 

M8 

GFM-400 

158 

181 

346 

365 

23.0 

0.51 

M8 

GFM-500 

191 

181 

346 

365 

28.6 

0.41 

M8 

GFM-600 

225 

181 

346 

365 

33.2 

0.39 

M8 

GFM-800 

303 

181 

346 

365 

45.4 

0.38 

M8 

GFM-1000 

370 

181 

346 

365 

56.5 

0.36 

M8 

GFM-1600 

318 

363 

369 

388 

98.0 

0.20 

M8 

GFM-2000 

385 

363 

369 

388 

117.0 

0.18 

M8 

GFM-3000 

568 

363 

369 

388 

178.0 

0.17 

M8 

 

Summary of Contents for GFM Series

Page 1: ...rior written consent of Shuangdeng Group or the third party trademark or the commodity name owners this manual gives nobody any right to use the mark appeared in this manual This product complies with the design requirement in environmental protection and human safety The storage usage and discard of this product should be refer to the manual contract or relative laws For the update and perfection...

Page 2: ... and maintance Section 2 Summarization containing GFM series battery model product sampling product conveying and using ambient requirement parts denomination product specification and main parameters Section 3 Usage and maintenance containing maintenance watchful proceedings charge method relationship of temperature and capacity relationship of temperature and cycle life capacity checking switch ...

Page 3: ...tion 31 2 8 Check After Installation 31 Chapter 3 Operation and Maintenance 35 3 1 Operations 35 3 1 1 Precaution 35 3 1 2 Battery Charging 35 3 1 3 Temperature Effects the Battery Capacity 36 3 1 4 Temperature Impact on the Battery Life 37 3 1 5 Capacity Determination 38 3 1 6 The Parameter Set of the Switch Power Supply 38 3 1 7 The Application Requirements for Power Supply Interruption Time 40 ...

Page 4: ...al to avoid personal injury or equipment damage Shuangdeng Group bears no liability to the consequences incurred by violation of the general safety operation requirement or violation of the safety standards for designing manufacturing and using the equipment 1 The battery pack has high voltage so direct contact or indirect contact through wet objects with any conducting cable may result in vital i...

Page 5: ...eep the output terminals of the batteries clean Otherwise it may lead to a high temperature of battery terminals and even to spark fire 7 Operation regulation Before battery operation read the safety precaution instruction and the operation instructions especially the battery interconnection instructions Substandard operation will cause danger Prevent battery short circuit and prevent battery elec...

Page 6: ...e regulated lead acid battery Fig 2 1 1 GFM 500 battery type and description 2 2 Sampling Choosing batteries should consider use frequency discharge current discharge time and so on The capacity should be a bit larger to prevent battery from damage caused by over discharge or larger current discharge Discharge current often be controlled less than 0 1C10A 2 3 Conveying Terminal protection is well ...

Page 7: ...atteries should stand up safety valve cannot become flexible and batteries without package box cannot be overlapped 2 5 Dimension and Weight Table2 5 1 Battery parameters Type Dimensions mm Weight Kg Internal resistance Terminal L W H TH GFM 200 90 181 346 365 12 5 0 90 M8 GFM 300 124 181 346 365 17 6 0 60 M8 GFM 400 158 181 346 365 23 0 0 51 M8 GFM 500 191 181 346 365 28 6 0 41 M8 GFM 600 225 181...

Page 8: ...5 1 Battery figuration 2 6 Battery Appearance and Each Part Denomination Following is the appearance and each part denomination of GFM battery take GFM 500 for example as fig 2 6 1 GFM 200 600 GFM 800 1000 GFM 3000 GFM 1600 2000 ...

Page 9: ... each part of the battery should not be higher than 3 C and using the infrared ray thermometer to determine the each part temperature of the battery is suggested 3 The battery can be installed with the battery cabinet or shelf provided by the manufacturer If the battery is installed in the storied buildings the load requirements should be inquired from the construction department The earthquake pr...

Page 10: ...the connection should be fastened during the installation of the battery Single battery should be serially connected with stainless steel bolt copper terminals connection wires and cables electrodeposited with tin and flat gasket And the bolt must be fastened Wring moment is no less than 15N m 7 After the installation carefully examine the total voltage open circuit voltage per cell the polarity C...

Page 11: ... group is between 2 1 and 2 2V 3 If several battery groups are parallel connection each output positive terminals should be connected together and negative terminals together 4 The positive and negative output terminals of the battery group should be connected with the counterparts of the charge device 5 All of the bolts nuts and screws are fastened tightly 6 The rack has no deformation after inst...

Page 12: ...16 17 18 ...

Page 13: ...safety valve 4 Keep the battery clean 5 Equalized charge the battery for long storage 6 After emergency discharge no continuous power supply without in time equalized charge 7 Never parallel the battery of different capacity 8 No burning feel when touch the battery terminal or the connecting part 3 1 2 Battery Charging 3 1 2 1 Float Charging The float charging voltage of the battery is set as 2 23...

Page 14: ...debug of the battery 1 10h The idiographic time according to the condition of exiting Balancing charge equalize charge current lower than 10mA Ah it switches to float charge automatically for parallel 2 The charge current after power 3 Balancing charge starts after battery capacity checking 4 Balancing charge should start when the float voltage lower than 2 18V cell during the using process 10h Wh...

Page 15: ...llowing table Table3 1 2 Float charge voltage under different ambient temperature Ambient temperature C Float charge voltage about V 0 01V cell 0 10 2 28 11 15 2 26 16 25 2 23 26 30 2 22 31 40 2 19 3 1 4 Temperature Impact on the Battery Life The battery has the longest service life and the best performance if the environment temperature is kept at 24 25 C When the temperature is lower than 25 C t...

Page 16: ... 5h 1 6I10 1 80 10 3h 2 5I10 1 80 10 1h 5 5 I10 1 75 10 3 1 6 The Parameter Set of the Switch Power Supply The control parameters of the switch power supply to the batteries should be set according to the value of the load current The parameters normally set are listed in Table Table3 1 5 The ratio of load current and I10 Stop the work of programmed exchange machine the final discharge voltage of ...

Page 17: ...ng voltage 2 35V cell Charge current limiting 0 20C10A Upper voltage alarm threshold 57V 2 375V cell Lower voltage alarm threshold 45V 1 875V cell Temperature compensation coefficient of battery 3mV cell C Battery over temperature 35 C LVDS Deviation Voltage 44V LVDS Reposition Voltage 47V 48V series pile replacement working voltage 48V avoiding battery deep discharge resulted by the voltage rebou...

Page 18: ...ging 3 As far as the communication station which has very good power supply conditions is concerned protective C10 capacity discharge should be done every 6 months depth of discharge is 50 and the battery system should be recharged in time 4 Auxiliary power supply equipment such as Oil Power Generator etc should be equipped for those communication stations in which frequent power interruption exis...

Page 19: ...y determine the battery float charging voltage and check that whether or not there is individual battery which has very high or low float charging voltage 5 Check that whether or not there is difference between the total system voltage and the voltage display of the Switch Power Supply If difference exists it should be rectified 6 Check that whether or not there is difference between the total sys...

Page 20: ...Operation Instruction of Battery Recharging Shuangdeng Group Co Ltd ...

Page 21: ...ttery Recharging Requirement 44 3 Battery Recharging Method 45 3 1 Recharging Parameter 45 3 2 Recharging Procedure 45 3 3 Cycle Procedure 46 3 4 Battery Capacity Test Method 46 4 Charging Equipment and Tools 47 5 Attention Proceedings 47 ...

Page 22: ...rements of self discharge describe in the domestic and overseas battery standards For example YD T 799 2010 prescribes battery capacity should be not less than 96 of its rated capacity after 28 days storage under the normal temperature IEC60896 2 prescribes capacity for fully charged battery should be not less than 70 of its rated capacity after 6 months storage under the temperature 20 C 30 C Fro...

Page 23: ... 0 02 V cell for 48V system charging voltage is 56 4V Charging voltage made up with 12V monobloc 2 35 6 battery quantity Charging voltage made up with 2V monobloc 2 35 battery quantity c Current limited 0 05C10 A d Cut off condition the time first between charging current is less than 0 005C10 with another extended 3 hours or charging time reached 16 hours 3 2 Recharging Procedure 1 Connect the ba...

Page 24: ...g time storage batteries can be used again after the cycle in chapter 3 3 capacity should be checked as follow 1 Discharge batteries with constant current of 0 1C10 A 2 During discharge test battery voltage one by one once an hour When the voltage reaches 1 9V cell test the voltage once ten minutes in order to check and record discharge time of each battery exactly when the voltage reaches 1 80V c...

Page 25: ...ecause it is harmful to battery capacity and life though the capacity can be partly renewed service life cannot be renewed this will affect the performance of warranty Therefore the battery should be used within 6 months after delivery as best as you can 4 Charging Equipment and Tools No Tool Explanation Purpose 1 Battery Test Equipment or Power System If there is no Battery Test Equipment we can ...

Page 26: ...d heat while closing the circuit this may cause battery burnt 6 Pay attention to prevent short circuit while connecting all the tools should be insulating 7 Strictly prohibit connect anode and cathode in reverse 8 Avoid over charge otherwise battery life will shorten The maximum charging time by constant voltage of 2 35V cell and current limited of 0 15C10 A should be not more than 24 hours Techni...

Page 27: ...an Testing Zhangyang Shuandeng Group Co Ltd Address Economic Development Zone Jiangyan City 225500 Post 225500 http www Shuangdeng com cn Website http www Shuangdeng com cn 0523 88529845 4008 899 886 Market Hotline 0523 88529845 4008 899 886 0523 88521244 Fax 0523 88521244 E mail gjpt chinashoto com dy service shuangdeng com cn No V20170701 ...

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