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Summary of Contents for W1864

Page 1: ...3482 Online Technical Support techsupport woodstockint com COPYRIGHT DECEMBER 2018 BY WOODSTOCK INTERNATIONAL INC REVISED FEBRUARY 2019 WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...ction 26 Wood Types 26 Planing Tips 27 Cutting Problems 27 Depth of Cut 29 Bed Roller Height 29 Setting Feed Rate 31 Adjusting Replacing Knives W1864 31 Rotating Replacing Cutterhead Inserts W1865 34...

Page 4: ...assure safe and reliable operation Woodstock International Inc is committed to customer satisfaction Our intent with this manual is to include the basic information for safety setup operation maintena...

Page 5: ...8 x 30 x 46 in Must Ship Upright Yes Electrical Power Requirement 220V Single Phase 60 Hz Full Load Current Rating 23A Minimum Circuit Size 30A Connection Type Cord Plug Power Cord Included Yes Power...

Page 6: ...id Knife Size Length 20 in Knife Size Width 1 in Knife Size Thickness 1 8 in Knife Adjustment Springs or Jack Screws Table Info Table Headstock Movement 8 in Table Bed Size Length 58 in Table Bed Size...

Page 7: ...45 x 30 x 46 in Must Ship Upright Yes Electrical Power Requirement 220V Single Phase 60 Hz Prewired Voltage 220V Full Load Current Rating 23A Minimum Circuit Size 30A Connection Type Cord Plug Power C...

Page 8: ...Indexable Cutters 92 Cutter Insert Size Length 15 mm Cutter Insert Size Width 15 mm Cutter Insert Size Thickness 2 5 mm Table Info Table Headstock Movement 8 in Table Bed Size Length 56 in Table Bed S...

Page 9: ...instructions in this manual To reduce your risk of serious injury or damage to the machine read this entire manual BEFORE using machine Bed Rollers Roller Extension Tables W1864 Control Panel for Mag...

Page 10: ...eight Handwheel Raises and lowers table to accommodate different workpiece thicknesses One complete revolution of handwheel moves the table approximately 1 16 C Feed Rate Control Knob Selects 28 FPM f...

Page 11: ...ker Breaks off chips created by the cutterhead to prevent tear out and diverts the chips to the dust hood D Chip Deflector Directs chips into the dust hood E Cutterhead Holds the knives indexable carb...

Page 12: ...rugs or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce th...

Page 13: ...educe accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and be...

Page 14: ...s free of nails staples loose knots or foreign material Workpieces with minor warping should be jointed first or planed with the cupped side facing the table BODY PLACEMENT Stand to one side of planer...

Page 15: ...wn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations The machine must be properly set up before it is safe to operate DO NOT conn...

Page 16: ...nserted into a matching receptacle see Figure that is properly installed and grounded in accordance with local codes and ordinances For 220V Connection The machine must be properly set up before it is...

Page 17: ...nly Wrench or Socket 10mm 16mm 1 Ea W1865 Only Wrench or Socket 13mm 1 Items Needed for Setup The following items are needed but not included to set up your machine Wear safety glasses during entire s...

Page 18: ...Bolts M6 1 x 12 Dust Hood 6 I Key 4 x 4 x 10 Handwheel 1 J LOW HIGH Direction Label Handwheel 1 K Handwheel Handle Handwheel 1 L Flat Wrench 10 13mm 1 M Open End Wrenches 12 14 17 19mm 1 Ea N Hex Nut...

Page 19: ...surfaces If your cleaner degreaser is effective the coating will wipe off easily Tip An easier way to clean off thick coats of rust preventative from flat surfaces is to use a PLASTIC paint scraper to...

Page 20: ...e is operated is important for safe operation and the longevity of its components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemicals ai...

Page 21: ...planer down in a suitable location and return the lifting bars to their original position Tip When positioning lift forks place shop rags or cardboard between forks and cabinet stand to avoid scratch...

Page 22: ...ide position extension tables so they are in plane with main table then fully tighten hex bolts from Step 1 W1865 Using a straightedge as a guide rotate set screws from Step 2 until extension tables a...

Page 23: ...ing airborne dust on a regu lar basis can result in permanent respiratory illness Reduce your risk by wearing a respirator and captur ing the dust with a dust collection system To connect the machine...

Page 24: ...g see Figure 16 2 Wipe clean the 6mm hex wrench that came with your machine dip the short end of it inside fill hole and then remove it If the end of the hex wrench is coated with oil then the gearbox...

Page 25: ...anual can help The Test Run consists of verifying the following 1 The motor powers up and runs correctly and 2 the STOP reset button safety feature functions properly To test run machine do these step...

Page 26: ...achine Step by step instructions for these adjustments can be found in the SERVICE section starting on Page 41 Factory adjustments that should be verified Tensioning replacing V belts Page 41 Calibrat...

Page 27: ...r Operator should not push or pull on workpiece If cut is too deep and bogs down planer operator immediately reduces depth of cut If you are an inexperienced operator we strongly recommend that you re...

Page 28: ...ne Excess moisture can also hasten rust and corrosion of the machine and or individual components Excessive Warping Workpieces with excessive cupping bowing or twisting are dangerous to cut because th...

Page 29: ...r damage to planer Always true cupped or warped stock on a jointer before planing Below is a list of wood characteristics you may encounter when planing The following descriptions of defects will give...

Page 30: ...ion Use a proper dust collection system adjust chip deflector in or out as necessary Lumber must be completely dry preferably kiln dried KD Air dried AD lumber must be seasoned properly and have no su...

Page 31: ...de only and is not intended for low tolerance precision results Depth of Cut Depth of Cut Indicator Scale Table Movement per Handwheel Revolution One Full Revolution 1 16 Material Thickness Range Mini...

Page 32: ...re 21 Bed roller height controls Set Screws Adjustment Cams 3 Loosen set screws see Figure 21 above each of four roller adjustment cams there are two on each side of planer 4 Rotate eccentric adjustme...

Page 33: ...commend sharpening knives yourself Instead just replace dull knives or have them professionally sharpened Cutterhead knives are extremely sharp Contact with knives can result in severe cuts Take great...

Page 34: ...g the knife setting jig during Step 6 The advantage of using jack screws is that once you set the proper height of the screws they should require little to no adjustment when replacing the knives To a...

Page 35: ...until all legs of jig are firmly on cutterhead and knife just touches center pad of jig then tighten gib bolts enough to hold knife in place without fully tightening gib bolts see Figure 26 2 1 3 5 4...

Page 36: ...Wrench 1 T 25 Torx Bit 1 Heavy Leather Gloves 1 Pair Light Machine Oil As Needed To rotate or replace a spiral cutterhead insert do these steps 1 DISCONNECT MACHINE FROM POWER 2 Remove dust port top...

Page 37: ...d replace insert with a new one Always position new insert reference dot in same position to aid in rotational sequencing 7 Lubricate Torx screw threads with a very small amount of light machine oil w...

Page 38: ...rollers pressure bars chip breakers and bed rollers Also a great setup tool for other machines Accurate to 0 001 Indicator rotates 360 D4112 Fractional Digital Caliper 6 Large LCD readout converts to...

Page 39: ...gum up 12 oz AMGA 2 ISO 68 Equivalent Figure 34 SB1365 Way Oil For W1865 D4297 Indexable Carbide Inserts 10 Pack These Indexable Carbide Inserts are designed for use in spiral cutterhead systems and m...

Page 40: ...E SURE that your machine is unplugged during all main tenance procedures If this warning is ignored serious personal injury may occur Cleaning Protecting Vacuum excess wood chips and sawdust and wipe...

Page 41: ...bricant Table Height Worm Gear Grease Type NLGI 2 Equivalent Frequency Every 160 Hours of Operation Remove the three cap screws that secure the worm gear housing see Figure 39 then lift the housing an...

Page 42: ...ive chain cover then remove the cover to access these parts Use shop rags and mineral spirits to clean away any debris and grime then brush on a light coat of multi purpose grease to the chain and spr...

Page 43: ...ake sure the V belts are always properly tensioned and in good condition If the V belts are worn cracked or damaged replace them Always replace the V belts with a matched set of three or belt tension...

Page 44: ...orrectly tensioned Figure 47 Example of checking pulley alignment Checking Adjusting Pulley Alignment Pulley alignment prevents premature V belt wear and unnecessary load on the motor The pulleys are...

Page 45: ...ure 49 Planer component recommended clearances illustration is not to scale Distance Below Knife Insert at BDC Figure 49 A Infeed Roller 0 040 B Chip Breaker 0 040 C Pressure Bar 0 008 D Outfeed Rolle...

Page 46: ...roller see Figure 51 to adjust height of infeed roller bushing block until Rotacator dial shows 0 040 which is the recommended distance for infeed roller below cutterhead 9 Repeat Steps 7 8 on left s...

Page 47: ...ks 2 W1864 Only Make sure knives are set to correct height refer to Adjusting Replacing Knives on Page 31 for detailed instructions 3 DISCONNECT MACHINE FROM POWER 4 Lower bed rollers below table surf...

Page 48: ...aker see Figure 55 14 Using a feeler gauge adjust set screw so it is 0 040 from cross bar see Figure 55 then tighten jam nut Repeat on other side of chip breaker 15 Re install belt cover top cover dri...

Page 49: ...sion keep the following in mind If you are planing milled lumber with a consistent surface use less spring tension to reduce the risk of marring the workpiece If you are planing rough lumber with inco...

Page 50: ...see Figure 57 that secure chip deflector and adjust gap to correct setting 5 Re tighten flange bolts then replace belt cover top cover and dust port Positioning Chip Deflector Items Needed Qty Wrench...

Page 51: ...an important safety feature of your planer The fingers hang from a rod suspended across the head casting and in front of the infeed roller as shown This design allows the workpiece to easily enter th...

Page 52: ...It can be very difficult to return chain to its proper location on sprockets without changing table adjustments To adjust table height chain tension do these steps 1 DISCONNECT MACHINE FROM POWER 2 R...

Page 53: ...tacator a wood block and feeler gauges may be used but extra care must be taken to ensure accuracy If the table is not within the maximum allowable tolerances it must be adjusted Table Parallelism Adj...

Page 54: ...e is adjusted equally 5 Mark location of one tooth of sprocket that you are adjusting 6 Carefully rotate sprocket clockwise to lower table counterclockwise to raise table just enough to position next...

Page 55: ...ault 1 Reduce feed rate depth of cut 2 Only cut wood ensure moisture is below 20 3 Allow motor to cool reset overload if necessary and reduce depth of cut 4 Clean tension replace belt s Page 41 align...

Page 56: ...and cut WITH the grain 2 Take a smaller depth of cut Reduce cutting depth when planing hard woods 3 Slow down feed rate 4 Adjust both sides of chip breaker to correct height 5 Replace affected knife P...

Page 57: ...ng but it may not match your machine Always use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minute...

Page 58: ...box cover when rewiring your motor W1864 Wiring Diagram STOP Read Page 55 Before Wiring G X Y A 96 98 1 2 U 2 T1 W 6 T3 NC22 3 4 V 4 T2 R 1 L1 T 5 L3 NC21 S 3 L2 5 6 95 22 ARC AMP 34 28 NO13 NO14 Gro...

Page 59: ...57 Model W1864 W1865 For Machines Mfd Since 02 19 SERVICE W1864 Electrical Components Figure 64 W1864 magnetic switch with cover removed Figure 65 W1864 motor junction box Figure 66 W1864 capacitors...

Page 60: ...the junction box cover when rewiring your motor Ground START STOP POWER CONTROL PANEL viewed from behind PEDESTAL GND Start Capacitor 600MFD 125VAC 60uF 350VAC Run Capacitor MOTOR 220V G X Y A 96 98 1...

Page 61: ...W1865 For Machines Mfd Since 02 19 SERVICE W1865 Electrical Components Figure 68 W1865 control panel Figure 67 W1865 magnetic switch with cover removed Figure 69 W1865 motor junction box Figure 70 W1...

Page 62: ...4 110 W1864 3 W1864 58 W1864 58 W1865 58 1 W1865 58 2 W1865 58 3 W1865 58 4 W1865 58 W1864 3 W1865 3 2 W1865 3 1 W1865 6 W1864 54 42 23 80 42 41 77 608 612 613 507 611 610 621 622 616 617 609 619 620...

Page 63: ...PRESSION SPRING 3 5 X 19 7 X 70 77 X1864077 GEARBOX COVER PLATE B 21 X1864021 TENSIONING SET SCREW M22 1 5 X 20 78 X1864078 CAP SCREW M8 1 25 X 10 22 X1864022 BUSHING BLOCK PLATE 79 X1864079 PULLEY GU...

Page 64: ...KS 512 X1864512 GEAR 71T 608 X1864608 CHAIN TENSIONER 513 X1864513 KEY 5 X 5 X 10 609 X1864609 SHOULDER BOLT M8 1 25 X 14 12 X 4 514V2 X1864514V2 GEARED SHAFT 28T 18T V2 02 19 610 X1864610 SPRING BRAC...

Page 65: ...PARTS W1864 Stand Motor 452 17 429 413 409 410 410 409 408 404 418 418 402 403 428 404 411 412 334 332 332 331 412 414 414 1 414 2 414 3 414 4 414 5 414 6 414 7 414 8 414 9 414 10 414 11 407 405 406...

Page 66: ...OD 415 X1864415 KEY 5 X 5 X 30 405 X1864405 MOTOR MOUNT PLATE 417 X1864417 POWER CORD 10G 3W 138 L6 30P 406 X1864406 SET SCREW M8 1 25 X 12 418 X1864418 STRAIN RELIEF TYPE 3 M20 1 5 407 X1864407 COLLA...

Page 67: ...8 411 412 405 412 406 414 414 1 414 2 414 3 414 4 414 5 414 6 414 7 414 8 414 9 414 10 414 11 415 431 421 422 423 424 425 430 426 427 446 433 433 451 435 450 445 437 447 448 449 434 418 418 418 407 40...

Page 68: ...ITCH CORD 18G 4W 406 X1865406 SET SCREW M8 1 25 X 12 433 X1865433 FLANGE BOLT M6 1 X 12 407 X1865407 COLLAR 434 X1865434 PHLP HD SCR M4 7 X 8 408 X1865408 ROD END BOLT M12 1 75 X 105 ID 20MM 435 X1865...

Page 69: ...9 320 313 316 326 327 317 318 314 310 310 306 328 329 330 304 336 206 204 204 208 202 203 202 203 208 219 219 219 219 209 W1864 209 W1865 209 W1865 211 W1864 211 W1864 218 W1864 213 W1864 213 W1864 21...

Page 70: ...ION TABLE FRAME W1864 318 X1864318 HEX NUT M10 1 25 211 X1865211 EXTENSION TABLE W1865 319 X1864319 FLAT WASHER 8 X 22 X 3MM 212 X1864212 EXTENSION TABLE ROLLER W1864 320 X1864320 HEX BOLT M8 1 25 X 2...

Page 71: ...ose to rain or use in damp or wet locations 14 Prevent unauthorized use by children or untrained users 175370 READ and UNDERSTAND MANUAL to avoid serious injury If a manual is not available DO NOT use...

Page 72: ...or adjustments 4 Only plug power cord into a grounded outlet 5 Do not wear loose clothing gloves jewelry or other items that can get entangled Tie back long hair and roll up sleeves 6 Ensure machine i...

Page 73: ...Model W1864 W1865 For Machines Mfd Since 02 19...

Page 74: ...tape along edges please do not staple Fold along dotted lIne Fold along dotted lIne Woodstock international inc p o box 2309 bellingham Wa 98227 2309 place stamp Here...

Page 75: ...he scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any a...

Page 76: ......

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