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Shop fox W1851, Owner'S Manual

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Shop fox W1851 Owner'S Manual Download Page 31

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Model W1851 (For Machines Mfd. Since 10/17)

SE

TU

P

Test.Run

Serious. injury. or. death. can. result.

from. using. this. machine. BEFORE.

understanding. its. controls. and. related.

safety.information..DO.NOT.operate,.or.

allow.others.to.operate,.machine.until.

the.information.is.understood..

DO. NOT. start. machine. until. all.

preceding.setup.instructions.have.been.

performed..Operating.an.improperly.set.

up. machine. may. result. in. malfunction.

or. unexpected. results. that. can. lead.

to. serious. injury,. death,. or. machine/

property.damage.

Once assembly is complete, test run the machine to 

ensure it is properly connected to power and safety 

components are functioning properly.

If you find an unusual problem during the test run, 

immediately stop the machine, disconnect it from power, 

and fix the problem BEFORE operating the machine again. 

The 

Troubleshooting

 table in the 

SERVICE

 section of this 

manual can help.

To.test.run.the.machine,.do.these.steps:

1.

  Clear all setup tools away from machine.

2.

  Connect machine to power supply.

3.

  Turn machine 

ON

, verify motor operation, and then 

turn machine 

OFF

.

 

 

The motor should run smoothly and without unusual 

noises.

The test run consists of verifying the following: 1) The 

motor powers up and runs correctly, and 2) the safety dis-

abling mechanism on the switch works correctly.

ON

 

/

 

START

Button

Pin

OFF

 

/

 

STOP

Paddle

Figure 38. Example of switch disabling pin 

inserted into START button.

5.  Press green ON/START button to test disabling 

feature on switch.

— If machine does not start, switch disabling feature 

is working as designed.

— If machine does start, immediately stop machine. 

The switch disabling feature is not working 

correctly. This safety feature must work properly 

before proceeding with regular operations. Call 

Tech Support for help.

4.  Insert switch disabling pin through green START 

button, as shown in 

Figure 

38

.

Summary of Contents for W1851

Page 1: ...ne 360 734 3482 Online Technical Support techsupport woodstockint com COPYRIGHT JULY 2017 BY WOODSTOCK INTERNATIONAL INC REVISED DECEMBER 2017 HE WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...de Selection 33 Blade Installation 35 Blade Guard Assembly 37 Riving Knife 40 Ripping 41 Crosscutting 42 Miter Cuts 43 Miter Fence 43 Flip Stop 44 Blade Tilt Bevel Cuts 44 Dado Cutting 45 Rabbet Cutti...

Page 4: ...spirator 3 Only plug power cord into a grounded outlet 4 Only use this machine to collect wood dust chips never use to collect glass metal liquids asbestos silica animal parts biohazards burning mater...

Page 5: ...rdboard Box Content Fence Weight 21 lbs Length x Width x Height 37 x 15 x 7 in Must Ship Upright No Carton 3 Type Cardboard Box Content Rails Weight 33 lbs Length x Width x Height 64 x 6 x 4 in Must S...

Page 6: ...de Information Included Blade Information 10 x 40T Riving Knife Spreader Thickness 0 1 in Required Blade Body Thickness 0 063 0 094 in Required Blade Kerf Thickness 0 102 0 126 in Rim Speed at Max Bla...

Page 7: ...s Approximate Assembly Setup Time 1 Hour Serial Number Location ID Label Sound Rating 87 dB ISO 9001 Factory Yes Certified by a Nationally Recognized Testing Laboratory NRTL No Features Fully Enclosed...

Page 8: ...it can be used including all through sawing c Keep hands out of the line of saw blade d Use a push stick when required e Pay particular attention to instructions on reducing risk of kickback f DO NOT...

Page 9: ...n pushed down unlocks fence when pulled up F Fence Guides workpiece as it moves into blade and determines angle of cut Fence face can be positioned for standard cutting operations or placed in lower p...

Page 10: ...or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this r...

Page 11: ...ce accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and bette...

Page 12: ...e sections in this man ual CUTTING CORRECT MATERIAL Cutting metal glass stone tile etc increases risk of operator injury due to kickback or flying particles Only cut natural and man made wood products...

Page 13: ...perform ing a non through cut Making a deep non through cut will greatly increase the chance of kickback Preventing Kickback Never move the workpiece backwards or try to back it out of a cut while the...

Page 14: ...or more details Kerf The resulting cut or gap in the workpiece after the saw blade passes through during a cutting operation Kickback An event in which the workpiece is propelled back towards the oper...

Page 15: ...power supply circuit that has a verified ground and meets the requirements listed below Refer to Voltage Conversion instructions for details Circuit Type 110V 120V 60 Hz Single Phase Circuit Size 20...

Page 16: ...g see figure The plug must only be inserted into a matching receptacle that is properly installed and grounded in accordance with local codes and ordinances For 230V Connection Prewired A NEMA 5 20 pl...

Page 17: ...x then loosen three wire nuts indicated in Figure 7 4 Use wire nuts to connect wires as indicated in Figure 8 Twist wire nuts onto their respective wires and wrap them with electrical tape so they wil...

Page 18: ...rench or Socket 14mm 1 Phillips Head Screwdriver 2 1 Dust Collection System 1 Dust Hose 4 1 Hose Clamps 4 2 The following items are needed but not included to set up your machine SUFFOCATION HAZARD Im...

Page 19: ...de Flange 1 O Handwheels 2 P Handwheel Lock Knobs 2 Q Handwheel Handles 2 R Dust Hose 94 x 11 2 1 S Hose Support 1 Inventory The following is a list of items shipped with your machine Before beginning...

Page 20: ...ts M8 1 25 Rear Rail Wing 2 AQ Flat Head Screws M8 1 25 x 20 Extension Table 2 AR Lock Washers 8mm Extension Table 2 AS Flat Washers 8mm Extension Table 2 AT Hex Nuts M8 1 25 Extension Table 2 AU Cap...

Page 21: ...ARE 1MM APART 5mm 10mm 20mm 15mm 25mm 40mm 30mm 35mm 45mm 50mm 60mm 55mm 70mm 65mm 75mm W A S H ER DIAM E T E R 5 8 W A S H ER DIAM E T E R 9 16 1 2 W A S H ER DIA M E T E R W A S H ER DIA M E T E R...

Page 22: ...faces If your cleaner degreaser is effective the coating will wipe off easily Tip An easier way to clean off thick coats of rust preventative from flat surfaces is to use a PLASTIC paint scraper to sc...

Page 23: ...ee below for required space allocation Physical Environment The physical environment where your machine is operated is important for safe operation and the longevity of its components For best results...

Page 24: ...ng block see Figure 17 Save block for later machine transport 3 Before closing door thoroughly clean heavy duty rust preventative off of gearing inside the saw and coat these with appropriate metal pr...

Page 25: ...shers and 10mm flat washers see Figure 21 Figure 21 Extension wings installed x 3 Main Table Extension Wing 1 of 2 8 Place straightedge across extension wings and main table to make sure that combined...

Page 26: ...front of table pull rail tube toward you as far as possible then final tighten fasteners loosely installed in Step 10 This will help make sure there is enough room for fence to slide 12 Attach rear r...

Page 27: ...ble to front rail with 2 M8 1 25 x 20 flat head cap screws 8mm flat washers 8mm lock washers and M8 1 25 hex nuts see Figure 27 15 Attach extension table to rear rail with 2 M8 1 25 x 25 cap screws 4...

Page 28: ...y set up their fence in this manner Keep this in mind before adjusting your fence For more details see Figure 121 on Page 76 If fence is still parallel with miter slot proceed to Step 21 If fence is n...

Page 29: ...window adjust pointer window so line is over 0 mark on tape see Figure 32 then secure screws Indicator Line 26 Attach START STOP switch to bottom left hand side of front rail using 2 M5 8 x 14 cap scr...

Page 30: ...tor and captur ing the dust with a dust collection system 2 Slide one adapter onto 11 2 dust port see Figure 36 until it fits snugly 3 Attach dust hose to dust hose support then insert dust port into...

Page 31: ...he Troubleshooting table in the SERVICE section of this manual can help To test run the machine do these steps 1 Clear all setup tools away from machine 2 Connect machine to power supply 3 Turn machin...

Page 32: ...ing 1 Examines workpiece to make sure it is suitable for cutting 2 Adjusts blade tilt if necessary to correct angle for desired cut 3 Adjusts blade height no more than 1 4 higher than thickness of wor...

Page 33: ...the operator cause kickback or break the blade which might then fly apart Always visually inspect your workpiece for these items If they can t be removed DO NOT cut the workpiece Workpiece Inspection...

Page 34: ...IMPORTANT When making non through cuts with a dado blade do not attempt to cut the full depth in one pass Instead take multiple light passes to reduce the load on the blade A dado blade smaller than...

Page 35: ...n is by no means comprehensive Always follow the saw blade manufacturer s recommendations to ensure safe and efficient operation of your table saw Ripping Blade Features Figure 41 Best for cutting wit...

Page 36: ...hin kerf blades cannot be used on this saw unless they meet the Blade Requirements specified in this manual otherwise they will increase the risk of kickback Dado Blades Stacked Dado Blade see Figure...

Page 37: ...ar gloves when installing it 4 While pressing arbor lock use included arbor wrench to loosen and remove arbor nut flange and blade see Figure 47 Arbor nut has right hand threads rotate counterclockwis...

Page 38: ...arbor lock then tighten flange and arbor nut against blade with arbor wrench DO NOT overtighten 7 Re install table insert see Page 78 and blade guard see Page 37 or riving knife see Page 40 Figure 48...

Page 39: ...reely pivot up and down to accommodate the height of the workpiece and return to the table surface Spreader The spreader is a metal plate that prevents the newly cut kerf of the workpiece from pinchin...

Page 40: ...lade guard installed If spreader riving knife is not inside alignment zone and not parallel with blade then it needs to be adjusted Proceed to Adjusting Alignment on Page 73 Figure 52 Spreader riving...

Page 41: ...g pawls during normal operations unless absolutely necessary In most situations disabling pawls will increase your risk of serious personal injury in event of a kickback The pawls are sharp and can la...

Page 42: ...and bottom distances between riving knife and blade How to Install Riving Knife The riving knife is installed in a similar manner to the blade guard and spreader Refer to Blade Guard Assembly on Page...

Page 43: ...1 4 above workpiece 8 Set up safety devices such as featherboards see Figure 59 or other anti kickback devices making sure no safety devices are contacting blade 9 Plug saw into power source turn it O...

Page 44: ...ence aside and position miter gauge adjusted to 90 in a miter slot 4 Adjust blade height so teeth protrude no more than 1 4 above workpiece 5 Slide miter gauge near blade and adjust workpiece so blade...

Page 45: ...Place miter gauge back into slot and hold workpiece firmly against miter gauge body Slide miter gauge near blade and adjust workpiece so blade will cut on waste side of line 5 Proceed to make cut in...

Page 46: ...gure 64 Blade tilted to 45 for bevel cutting on a typical table saw Flip Stop The flip stop can be positioned anywhere along the top of the miter fence and secured in place with a lock lever see Figur...

Page 47: ...ou install a dado blade smaller than 10 in diameter The riving knife height is not compatible with blades less than 10 in diameter Dado Blade Workpiece Fence Figure 65 Example of a dado being cut with...

Page 48: ...h of cut To minimize your risk of serious personal injury ensure that stock is flat and straight and make multiple light cuts rather than one deep cut to achieve desired cutting depth Figure 66 demons...

Page 49: ...is lying on table 3 Raise blade up to desired depth of cut depth of dado channel desired 4 Set saw up for type of cut you need to make depending on whether it is a rip cut Page 41 or crosscut Page 42...

Page 50: ...nd width of the cut To minimize your risk of serious personal injury ensure that stock is flat and straight and make multiple light cuts rather than one deep cut to achieve the desired cutting depth R...

Page 51: ...ence Blade Workpiece Figure 72 Example of rabbet cutting with a standard blade Workpiece Fence Blade Figure 73 Example of second cut to cre ate a rabbet 15 30 45 DO NOT place a tall board on edge to p...

Page 52: ...saw Note To determine the maximum resawing height for this table saw find the maximum blade height then double it and subtract 1 8 Making a Resaw Barrier When resawing the resaw barrier see Figure 74...

Page 53: ...er than it is wide The fence should be no less than 1 2 a than the board to be resawn The fence should be similar to the one in Figure 76 when installed Tools Needed Qty Clamps 2 Drill 1 Drill Bit 7 3...

Page 54: ...oles in auxiliary fence board Countersink holes 1 16 deep so head of flat head cap screws sits slightly beneath face of auxiliary fence board 6 Insert 3 flat head cap screws through holes in auxiliary...

Page 55: ...ble insert 4 Attach auxiliary fence and set it to desired width Note When determining correct width don t forget to account for blade kerf and inaccuracy of fence scale while auxiliary fence is instal...

Page 56: ...rate Note We recommend making a series of light cuts that get progressively deeper to reduce the chance of stalling the motor 9 Flip workpiece end for end keeping same side against fence and run workp...

Page 57: ...th and width of the board can vary according to your design Most featherboards are 10 28 long and 3 6 wide Make sure wood grain runs parallel with length of featherboard so fingers you will create in...

Page 58: ...flat head screw flat washer and a wing nut or a star knob see Figure 84 Congratulations Your featherboard is complete Note The routed slot countersink hole and flat head screw are essential for miter...

Page 59: ...miter bar into miter slot making sure fingers slant toward blade as shown in Figure 86 4 Position fingered edge of featherboard against edge of workpiece so that all fingers contact workpiece Slide fe...

Page 60: ...k Push Stick Push Stick Prohibition Zone Store Push Stick Here for Easy Access Supporting A second push stick can be used to keep the workpiece firmly against the fence while cutting When using a push...

Page 61: ...ed to hands or fingers Using a Push Block A push block can be used in place of or in addition to a push stick for feeding workpieces into the blade Due to their design push blocks allow the operator t...

Page 62: ...4 thick plywood 51 4 wide and as long as your table saw fence cut a piece of 3 4 thick hardwood 3 wide and as long as your table saw fence as shown in Figure 93 Note We recommend cutting the hardwood...

Page 63: ...and auxiliary fence Auxilliary Fence Blade Workpiece Push Stick for Side Support Blade Path Push Block Figure 97 Push block in position to push workpiece through blade Release Push Stick Before Blade...

Page 64: ...can also help support large workpieces so they can be cut safely and accurately Figure 99 Example of support and outfeed tables Support Table Outfeed Table Crosscut Sled Figure 100 Example of a crossc...

Page 65: ...1 HP Dust Collector Specifications 1 HP 120V 240V single phase motor 800 CFM air suction capacity 5 67 static pressure One 4 intake hole 9 balanced steel radial fin impeller 2 1 cubic feet of bag cap...

Page 66: ...re adjustable for various stock widths D4206 Clear Flexible Hose 4 x 10 D4256 45 Elbow 4 W1007 Plastic Blast Gate 4 W1017 90 Elbow 4 D4216 Black Flexible Hose 4 x 10 W1053 Anti Static Grounding Kit W1...

Page 67: ...cimal inch fractional inch and millimeters with the push of a button Measure internal external dimensions depth steps and differential measurements Features thumb roll and stainless steel construction...

Page 68: ...olts arbor nut Check cords plugs and switch for damage Check for the proper function of the blade guard see Blade Guard Assembly on Page 37 Check for any other condition that could hamper the safe ope...

Page 69: ...cated Trunnion Slides Worm Gear Bull Gear and Leadscrew Trunnion Slides Lubrication Type T26419 or NLGI 2 Equivalent Amount 1 2 Dabs Lubrication Frequency 6 12 Months Clean out the front and rear trun...

Page 70: ...otice that your cuts are not accurate Note The tilt scale reads 0 when the blade is 90 to the table Tools Needed Qty 90 Square 1 45 Square 1 Hex Wrench 2 5mm 1 Hex Wrench 3mm 1 Figure 104 Checking bla...

Page 71: ...to top as shown in Figure 107 Make sure a blade tooth does not obstruct placement of square If blade is 45 to table then adjustments do not need to be made If blade is not 45 to table you will need to...

Page 72: ...rbide tip on blade as shown in Figure 109 Make sure that face of adjustable square is even along miter slot Figure 109 Making first slot to blade measurement at 90 Blade tilted to 90 Front STEP A A Bl...

Page 73: ...shimmed higher with metal shim stock Continue to Step 9 9 Loosen 4 table mounting bolts from Step 6 10 Refer to Figures 112 113 for shim placement If distance A is shorter than B shim s will need to b...

Page 74: ...ld be parallel with blade along its length at both positions and in Alignment Zone as shown in Figure 115 Table Riving Knife Top Alignment Bottom Alignment Figure 114 Example of checking top and botto...

Page 75: ...in the opposite direction Side Control To move the front of the spreader riving knife left or right and the rear of the spreader riving knife in the opposite direction adjust each pair of side contro...

Page 76: ...fence from saw and place it on a flat surface 3 Unscrew front lock nuts and adjustment screws shown in Figure 117 until they are barely threaded into fence flange 4 Back out rear set screws until they...

Page 77: ...cedure make sure the blade is parallel with the miter slot To adjust fence parallelism and clamping pressure do these steps 1 DISCONNECT MACHINE FROM POWER 2 Lock fence tap front side with your fist a...

Page 78: ...a felt tip pen mark one saw tooth and rotate blade so this tooth is positioned at back of table insert 3 Place fence on table and clamp fence to table 4 Measure distance between tooth and fence face...

Page 79: ...1 Scrap Piece of Wood 1 Tape Measure 1 To calibrate fence scale indicator windows do these steps 1 Position and lock fence at 13 as indicated by scale then cut your scrap piece of wood 2 Reposition a...

Page 80: ...Hex Wrench 3mm 1 Straight Edge 1 To check and adjust insert do these steps 1 DISCONNECT MACHINE FROM POWER 2 Place straightedge across insert and check to make sure insert is flush with table at fron...

Page 81: ...as shown in Figure 125 If square does not touch miter body and blade body evenly at same time then proceed to Step 5 5 Loosen button head cap screws on positive stop knob block see Figure 126 adjust m...

Page 82: ...ith one hand to keep belt tension tight then tighten cap screw 5 Press belt in center to check belt tension The belt is correctly tensioned when there is approximately 1 4 deflection when it is pushed...

Page 83: ...ensure moisture is below 20 3 Clean motor let cool and reduce workload Reset breaker 4 Use correct sharp blade reduce feed rate 5 Tension replace belt s Page 80 6 Wire motor correctly Page 85 7 Tight...

Page 84: ...h blade Page 75 4 Make miter slot parallel with blade Page 70 5 Adjust riving knife or spreader into alignment with blade Page 72 6 Adjust spreader into alignment with blade Page 72 Handwheel binds or...

Page 85: ...but it may not match your machine Always use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes a...

Page 86: ...51 For Machines Mfd Since 10 17 SERVICE Electrical Components Figure 129 Motor capacitors Figure 130 Motor junction box Figure 131 Switch box components Capacitors Motor Junction Box Circuit Breaker O...

Page 87: ...your motor Load Line KEDU HY56 20A 230V 35A 120V Neutral Hot Ground 115 VAC 5 20 Plug As Recommended 115V 230V MOTOR SWITCH BOX Motor Rewired for 115V Motor Prewired for 230V Run Capacitor 40MFD 450V...

Page 88: ...24 X1851024 BUTTON HD CAP SCR M5 8 X 16 7 X1851007 TABLE INSERT MAGNET 25 X1851025 LOCK NUT M8 1 25 8 X1851008 MAIN TABLE 26 X1851026 TILT SCALE 9 X1851009 MOTOR COVER 27 X1851027 LOCK NUT M3 5 10 X1...

Page 89: ...3 184 185 186 187 188 192 191 190 189 180 188 187 186 102 194 195 193 120 119 169 170 172 120 196 115 201 134 136 137 138 139 108 140 139 108 135 141 142 146 146 149 150 151 152 153 154 155 156 157 15...

Page 90: ...M6 1 X 8 173 X1851173 MOTOR LOCATING SHAFT 116 X1851116 MOTOR PULLEY 174 X1851174 STOP COLLAR 117 X1851117 HEX BOLT M6 1 X 16 175 X1851175 INT RETAINING RING 24MM 118 X1851118 LOCK NUT M5 8 176 X18511...

Page 91: ...LE KEDU HY56 228 X1851228 FLAT WASHER 5MM 222 1 X1851222 1 PADDLE SWITCH LOCKOUT PIN 229 X1851229 CLAMP ON TERMINAL RING 223 X1851223 SWITCH BOX 231 X1851231 SWITCH BRACKET 224 X1851224 CIRCUIT BREAKE...

Page 92: ...323 X1851323 SHOULDER SCREW M5 8 X 10 11 X 20 306 X1851306 LEFT GUARD 324 X1851324 RIGHT GUARD 307 X1851307 TAP SCREW M3 5 X 16 325 X1851325 TAP SCREW M3 X 10 308 X1851308 SPRING CLAMP 326 X1851326 R...

Page 93: ...X1851405 MITER RING 421 X1851421 T NUT M6 1 406 X1851406 FLAT HD CAP SCR M5 8 X 8 422 X1851422 FLAT WASHER 6MM 407 X1851407 MITER BODY PIVOT PIN 423 X1851423 LOCK WASHER 6MM 408 X1851408 MITER GAUGE B...

Page 94: ...2 1 75 X 16 514 X1851514 FLAT WASHER 5MM 504 X1851504 SET SCREW M12 1 75 X 10 515 X1851515 FENCE SCALE WINDOW 505 X1851505 HEX BOLT M6 1 X 40 519 X1851519 FENCE BASE END CAP 50 X 50MM 506 X1851506 CAM...

Page 95: ...5 603 X1851603 FRONT FENCE RAIL 614 X1851614 LOCK WASHER 10MM 604 X1851604 FENCE SCALE LABEL 615 X1851615 FLAT WASHER 10MM 605 X1851605 FLAT WASHER 6MM 616 X1851616 CAP SCREW M8 1 25 X 35 606 X1851606...

Page 96: ...f serious injury when using this machine 1 Read and understand owner s manual before operating 2 Never touch moving blade and keep hands out of cutting path 3 Always wear approved eye protection and r...

Page 97: ...Model W1851 For Machines Mfd Since 06 17...

Page 98: ...tape along edges please do not staple Fold along dotted lIne Fold along dotted lIne Woodstock international inc p o box 2309 bellingham Wa 98227 2309 place stamp Here...

Page 99: ...he scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any a...

Page 100: ......

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