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Model W1821 (For Machines Mfg. Since 3/10)

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This overview outlines you the basic process that 

happens during an operation with the router 

table attachment. Familiarize yourself with this 

process to better understand the remaining 

parts of the 

Operation

 section.

To complete a typical operation, the operator 

does the following:

1.

  Examines the workpiece to make sure it is 

suitable for cutting.

2.

  Adjusts the fence boards close to the bit 

for maximum workpiece support, and then 

secures the fence boards in place.

3.

  Adjusts the bit height for the desired 

cutting profile. 

4.

  Adjusts the fence position to establish the 

depth of cut.

5.

  Wears safety glasses and a respirator, and 

locates push sticks if needed.

6.

  If using a reversible router, verifies that the 

direction of spindle rotation is correct, and 

then starts the router.

7.

  Holds the workpiece firmly and flatly 

against the fence, and then pushes the 

workpiece into the bit at a steady and 

controlled rate until the workpiece moves 

completely beyond it.

 

Important: 

The operator is very careful 

to keep the workpiece firmly against the 

table and fence during the entire cut. 

For smaller workpieces or odd-shaped 

workpieces, a zero-clearance fence or jig is 

used.

8.

  Stops the router.

Operation Overview

Workpiece Inspection

Some workpieces are not safe to cut or may 

require modification before routing. Before 

routing, inspect all workpieces for the following:

• 

Material Type:

 This router is intended 

for cutting natural and man-made wood 

products, laminate covered wood products, 

and some plastics. This machine is NOT 

designed to cut metal, glass, stone, tile, 

etc.

• 

Foreign Objects: 

Nails, staples, dirt, 

rocks and other foreign objects are often 

embedded in wood. While shaping, these 

objects can become dislodged and hit the 

operator, cause kickback, or break the bit, 

which might then fly apart. Always visually 

inspect your workpiece for these items. 

If they can't be removed, DO NOT cut the 

workpiece.

•  Large/Loose Knots: 

Loose knots may 

dislodge during a cutting operation. Knots 

can cause kickback and machine damage. 

Choose workpieces that do not have large/

loose knots or plan ahead to avoid shaping 

through them.

•  Wet or "Green" Stock: 

Routing wood 

with a moisture content over 20% causes 

unnecessary wear on the cutters, increases 

the risk of kickback, and yields poor 

results.

• 

Excessive Warping: 

Workpieces with 

excessive cupping, bowing, or twisting are 

dangerous to cut because they are unstable 

and often unpredictable when being 

shaped. DO NOT process workpieces with 

these characteristics unless you properly 

square up the stock with a jointer and 

planer.

• 

Minor Warping: 

Workpieces with slight 

cupping can be safely supported if the 

cupped side is facing the table or the 

fence. A workpiece supported on the bowed 

side will rock during a cut and could cause 

kickback or severe injury.

Summary of Contents for SHOP FOX W1821

Page 1: ...ENT Phone 360 734 3482 Online Technical Support tech support shopfox biz COPYRIGHT JULY 2010 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WIT...

Page 2: ...personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sandi...

Page 3: ...y Safety 3 Additional Safety for Router Tables 5 SETUP Unpacking 6 Inventory 6 Assembly 7 Router Installation 11 OPERATIONS General 12 Operation Overview 13 Workpiece Inspection 13 Edge Jointing 14 Gr...

Page 4: ...Documentation Manager P O Box 2309 Bellingham WA 98227 Email manuals woodstockint com Specifications Table Size 20 x 27 Table T Slot Size 3 4 x 3 8 Fence Board Size x 2 121 2 x 23 4 Number of Table I...

Page 5: ...ich may get caught in moving parts Wear protective hair covering to contain long hair and wear non slip footwear 6 NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be ment...

Page 6: ...checking for keys and adjusting wrenches before turning machinery ON 18 CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding and alignment of parts broken parts part mounting loose bolts a...

Page 7: ...utter on the underside of the workpiece when making blind cuts which decreases risk of accidental contact with the cutter 6 TESTING ROTATION With the machine disconnected from power rotate the router...

Page 8: ...replace them or for the sake of expediency replacements can be obtained at your local hardware store Description Qty A Router Table 1 B Support Leg 1 C Fence Dust Hood 1 D Knurled Fence Handles 2 E T...

Page 9: ...t wing of the saw table and use the existing wing mounting holes to attach the router table Mount the router table to the right side of the saw table or the existing right hand wing In these cases you...

Page 10: ...to fasten the rails to the router table Fence Rail Router Table T Slot Cut Out Figure 7 Illustrated example of a fence modification Figure 8 Router table attached to the table saw x 3 7 Place the stra...

Page 11: ...n 10 Place the fence assembly over the studs of the T slot bars then secure the fence in place by threading the knurled handles onto the studs as shown in Figure 12 Figure 12 Fence knurled handles ins...

Page 12: ...atory illness 12 Slide the attached square nut on the guard bracket into the top fence T slot center it with the dust hood and dust port then tighten the cap screw to secure it in place as shown in Fi...

Page 13: ...uter Clamp Adjustment Bolt Hold Down Knob Router Installation If the router unexpectedly moves or the router bit contacts the table insert or fence during operation serious personal injury could resul...

Page 14: ...experienced operator we strongly recommend that you read books or trade articles or seek training from an experienced router operator before performing any unfamiliar operations Above all your safety...

Page 15: ...ut or may require modification before routing Before routing inspect all workpieces for the following Material Type This router is intended for cutting natural and man made wood products laminate cove...

Page 16: ...d then adjust the fence assembly so that the straightedge is also against the bit flute as illustrated in Figure 19 7 Lock the fence assembly in place tighten all knobs connect the router to power the...

Page 17: ...sure both fence boards are even with one another and secured to the fence assembly 5 Raise the bit to the desired height then adjust the fence assembly so that the fence boards are behind the bit the...

Page 18: ...oards from the fence assembly 3 Select a piece of straight and smooth stock that is the same height and thickness as the fence boards and approximately 24 long 4 Cut an outline of the spindle and cutt...

Page 19: ...ce from an experienced woodworker read books on routing and shaping and start with a simple project Workpiece Feed Direction Swing Starting Pin Rub Collar R otatio n Figure 24 Using a starting pin for...

Page 20: ...25 on the previous page for an example 6 Install a router bit with a rub collar as directed by the router manufacturer s instructions then raise it to the desired height see Figure 27 7 Connect the r...

Page 21: ...the most commonly used router bits conveniently labeled and displayed in a wooden case with see through touch latch doors for easy access W1727 Shop Fox 1 HP Dust Collector Specifications Motor 1 HP...

Page 22: ...or long term storage you may want to consider products like Boeshield T 9 Cleaning Protecting Regular maintenance on your router table attachment will ensure its optimum performance Make a habit of in...

Page 23: ...CREW M8 1 25 X 30 102 X1821102 TABLE INSERT 1 ID 110 XPLW04M LOCK WASHER 8MM 103 X1821103 TABLE INSERT 2 3 8 ID 111 XPW01M FLAT WASHER 8MM 104 X1821104 THREADED STUD M8 1 25 X 40 112 X1821112 ROUTER H...

Page 24: ...3M LOCK WASHER 6MM 120 X1821120 KNURLED HANDLE M8 1 25 X 25 134 XPW03M FLAT WASHER 6MM 121 X1821121 ROUTER GUARD BRACKET 135 XPCAP25M CAP SCREW M6 1 X 12 122 X1821122 FENCE 136 X1821136 SQUARE NUT M6...

Page 25: ...Model W1821 For Machines Mfg Since 3 10...

Page 26: ...tape along edges please do not staple Fold along dotted lIne Fold along dotted lIne Woodstock international inc p o box 2309 bellingham Wa 98227 2309 place stamp Here...

Page 27: ...odstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warrant...

Page 28: ...High Quality Machines and Tools Woodstock International Inc carries thousands of products designed to meet the needs of today s woodworkers and metalworkers Ask your dealer about these fine products...

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