Shop fox SHOP FOX W1770 Owner'S Manual Download

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W1770 21" Bandsaw w/Foot Brake

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

501

X1770501

HANDLE KNOB M16-1.5

546

XPHTEK4M

TAP SCREW M4 X 8

502

X1770502

HANDLE SHAFT

547

X1770547

CORD CLAMP 5/8”

503

X1770503

NUT M16-1.5

548

X1770548

STEP CORD 16AWG X 3C

504

X1770504

ECCENTRIC SHAFT

549

XPB41M

HEX BOLT M4-.7 X 30

505

XPSBS25M

BUTTON HD CAP SCR M10-1.5 X 20

550

X1770550

LIMIT SWITCH KL7141

506

XPLW06M

LOCK WASHER 10MM

551

XPN04M

HEX NUT M4-.7

507

X1770507

KNOB SCREW M10-1.5 X 25

552

X1770552

UPPER WHEEL COVER

508

X1770508

LOCK HANDLE M10-1.5

553

XPN04M

HEX NUT M4-.7

509

X1770509

KNOB SCREW M10-1.5 X 25

554

XPW05M

FLAT WASHER 4MM

510

X1770510

BLADE TRACKING WINDOW

556

XPS38M

PHLP HD SCR M4-.7 X 10

511

X1770511

RIVET 3.2 X 10

557

XPSB04M

CAP SCREW M6-1 X 10

512

X1770512

LATCHING KNOB 6MM

558

X1770558

LOWER WHEEL COVER

513

XPSB02M

CAP SCREW M6-1 X 20

559

X1770559

SAW BLADE 4190 X 25.4 X 0.9MM

514

XPB73M

HEX BOLT M10-1.5 X 50

560

X1770560

UPPER WHEEL SLIDING BRACKET

515

XPN02M

HEX NUT M10-1.5

561

X1770561

SPRING

516

X1770516

HEIGHT POINTER

562

X1770562

PIN 3 X 12

517

XPFS07M

FLANGE SCREW M5-.8 X 10

563

X1770563

MOVING PLATE

518

XPHTEK4M

TAP SCREW M4 X 8

564

XPHTEK15M TAP SCREW M4 X 10

519

X1770519

STRAIN RELIEF M20

565

X1770565

FIX PLATE

520

X1770520

PLATE

566

X1770566

TENSION POINTER

521

XPHTEK4M

TAP SCREW M4 X 8

567

XPHTEK6M

TAP SCREW M4 X 16

522

X1770522

CORD CLAMP 1/2”

568

X1770568

TENSION SCALE

523

X1770523

MOTOR 5HP 220V 1-PH

569

X1770569

CONNECTING CORD

523-1 X1770523-1 FAN COVER

570

X1770570

SWITCH CORD 16AWG X 3C

523-2 X1770523-2 FAN

571

X1770571

SWITCH PLATE

523-3 X1770523-3 CAPACITOR COVER

572

XPHTEK15M TAP SCREW M4 X 10

523-4 X1770523-4 S CAPACITOR 400M 250V 1-3/4 X 3-1/2

573

X1770573

KEY SWITCH DIA. 22

523-6 X1770523-6 R CAPACITOR 45M 350V 1-3/4 X 3-3/4

574

X1770574

STOP SWITCH DIA. 22

523-7 X1770523-7 WIRING BOX

575

X1770575

START SWITCH DIA. 22

524

XPSBS22M

BUTTON HD CAP SCR M8-1.25 X 20

576

X1770576

CONNECTING CORD

525

X1770525

COVER

577

XPFS09M

FLANGE SCREW M5-.8 X 50

526

XPB01M

HEX BOLT M10-1.5 X 30

578

X1770578

TERMINAL BOX

527

XPN02M

HEX NUT M10-1.5

579

X1770579

TERMINAL BAR

528

XPSB02M

CAP SCREW M6-1 X 20

580

X1770580

POWER CORD 12AWG X 3C

529

X1770529

LATCHING KNOB 6MM

581

X1770581

STRAIN RELIEF M20

530

XPW01M

FLAT WASHER 8MM

582

X1770582

MAGNETIC SWITCH MPE-18 22A

531

XPSB31M

CAP SCREW M8-1.25 X 25

582-1 X1770582-1 MAGNETIC SWITCH BACK COVER

532

X1770532

BUSHING

582-2 X1770582-2 CONTACTOR SDE MA-18 220V

533

XPSB31M

CAP SCREW M8-1.25 X 25

582-3 X1770582-3 OL RELAY SDE RA-30 18-26A

534

XPSB06M

CAP SCREW M6-1 X 25

582-4 X1770582-4 MAG SWITCH FRONT COVER

535

XPLW03M

LOCK WASHER 6MM

583

XPN04M

HEX NUT M4-.7

536

X1770536

BRAKE SHOE

584

XPW05M

FLAT WASHER 4MM

537

X1770537

BUSHING

585

X1770585

DOOR LATCH SWITCH ADZ-S11

538

X1770538

BRAKE LEVER

585-1 X1770585-1 DOOR LATCH PLATE

539

XPSB01M

CAP SCREW M6-1 X 16

586

XPFS10M

FLANGE SCREW M4-.7 X 35

540

XPSB01M

CAP SCREW M6-1 X 16

587

X1770587

MACHINE BODY

541

XPLW03M

LOCK WASHER 6MM

588

XPFS07M

FLANGE SCREW M5-.8 X 10

542

X1770542

BRAKE STEP PLATE

589

X1770589

SWITCH CORD 16AWG X 3C

543

X1770543

EXTENSION SPRING

590

X1770590

HOUSING PLATE

544

XPN01M

HEX NUT M6-1

591

XPSB31M

CAP SCREW M8-1.25 X 25

545

XPSB01M

CAP SCREW M6-1 X 16

592

X1770592

CAM

Body.Parts.List

Summary of Contents for SHOP FOX W1770

Page 1: ...482 Online Technical Support tech support shopfox biz COPYRIGHT SEPTEMBER 2008 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL INC Printed in Taiwan 11150BL ...

Page 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Page 3: ... Support Bearings 24 Aligning Table 27 Aligning Fence 28 Calibrating Fence Pointer 29 Calibrating Miter Gauge 29 Installing Resaw Fence 30 OPERATIONS 31 General 31 Basic Controls 31 Workpiece Inspection 33 Cutting Overview 34 Foot Brake 35 Guide Post 35 Fine Tune Tracking 36 Blade Lead 36 Table Tilt 38 Rip Cutting 38 Crosscutting 39 Resawing 39 Cutting Curves 40 Stacked Cuts 40 Blade Changes 43 MA...

Page 4: ...Cuts for Duplicate Parts The blade is a flexible steel band with teeth on one edge that fits around two aligned wheels with slightly crowned rubber tires which help the blade track in the center of the wheels dur ing operation One wheel stays in a fixed position and is driven by a motor The other wheel spins freely and is adjustable toward or away from the fixed wheel which controls the tension of...

Page 5: ...quirement 220V Single Phase 60 Hz Prewired Voltage 220V Full Load Current Rating 22A Minimum Circuit Size 30A Connection Type Cord Plug Power Cord Included No Power Cord Length N A N A Power Cord Gauge N A N A Recommended Power Cord S Type 3 Wire 10 AWG 300 VAC Plug Included No Included Plug Type N A Recommended Plug Type L6 30 Switch Type Magnetic Switch w Overload Protection Voltage Conversion K...

Page 6: ... 5 Right 45 deg Table Tilt Adjustment Type Rack Pinion Floor to Table Height 35 1 2 in Fence Locking Position Front Fence is Adjustable for Blade Lead No Resaw Fence Attachment Included Yes Miter Gauge Included Yes Construction Materials Table Precision Ground Cast Iron Trunnion Cast Iron Fence Precision Ground Cast Iron Base Stand Pre Formed Steel Frame Body Pre Formed Steel Wheels Computer Balan...

Page 7: ...e K Fence Lock Knob L Rail M Key Switch Start and Stop Buttons N Resaw Fence O Blade Tension Scale P Blade Tracking Lock Lever Q Blade Tracking Knob R Quick Release Blade Tension Lever S Blade Tension Handwheel T Magnetic Switch U Table Tilt Handwheel V 4 Dust Port W Motor X Table Tilt Lock Lever Y Table Tilt Scale Z Guide Post Lock Knob A H O V W X Y Z P R S T U I J K L M N B B C D E F G Figure 1...

Page 8: ...may get caught in moving parts Wear protective hair covering to contain long hair and wear non slip footwear 6 NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all times when running machinery 7 ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY Make sure operation instructions are safe and clearly understood 8 KEEP CHILDREN ...

Page 9: ...king for keys and adjusting wrenches before turning machinery ON 18 CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding and alignment of parts broken parts part mounting loose bolts and any other conditions that may affect machine operation Repair or replace damaged parts 19 USE RECOMMENDED ACCESSORIES Refer to the instruction manual for recommended accessories The use of improper acc...

Page 10: ...er leave a machine running and unattended Allow the bandsaw to come to a complete stop before you leave it unattended Remove the switch disabling key to ensure unauthorized use of the machine 8 FEED RATE Always feed stock evenly and smoothly DO NOT force or twist blade while cutting especially when sawing small curves and allow blade to reach full speed before cutting 9 WORKPIECE MATERIAL This mac...

Page 11: ...gure 7 Unplug saw before changing blades Figure 6 Use push sticks whenever possible Figure 4 Use push blocks when necessary Figure 5 Never start motor with wheel covers open Figure 3 Never place hands in line of cut Avoiding Potential Injuries ...

Page 12: ... wiring codes in your area or you plan to connect your machine to a shared cir cuit you may create a fire or circuit overload hazard consult a qualified electrician to reduce this risk We do not recommend using an extension cord however if you have no alternative use the following guidelines Use a cord rated for Standard Service S Do not use an extension cord longer than 50 feet Ensure that the co...

Page 13: ... Shop Fox dealer immediately Unpacking SETUP Items Needed for Setup The following items are needed to complete the setup process but are not included with your machine Description Qty Safety Glasses for each person 1 Machinist s Square 1 Solvent Cleaner As Needed Shop Rags As Needed Wrench 14mm 1 Feeler Gauge 0 016 1 Straightedge 1 Fine Ruler 1 Dust Collector 1 Dust Hoses 4 2 Hose Clamps 2 Forklif...

Page 14: ...nally we pre install cer tain components for safer shipping Box Inventory Figure 9 Qty A Guide Post Handwheel 1 B Miter Gauge 1 C Fence 1 D Resaw Fence 1 Hardware and Tools Hex Wrenches 5 6mm 1 EA Wrenches 10 13 17 19 1 EA Flat Washer 8mm Resaw Fence 1 Resaw Fence Lock Handle Resaw Fence 1 Moving Plate Resaw Fence 1 Eye Bolts Lifting 2 Figure 9 W1770 inventory A B C D SUFFOCATION HAZARD Immediatel...

Page 15: ...re away NEVER allow untrained visitors in your shop when assembling adjusting or operating equipment Cleaning Machine The table and other unpainted parts of your bandsaw are coated with a waxy grease that protects them from corrosion during shipment Clean this grease off with a solvent cleaner or citrus based degreaser DO NOT use chlorine based solvents such as brake parts cleaner or acetone if yo...

Page 16: ...rks under the head and install a 1x4 shim between the head and the left fork and a 2x4 shim between the head and right fork so the bandsaw is level as shown in Figure 11 3 Unbolt the bandsaw from the pallet 4 Lift the bandsaw off of the pallet remove the pal let and slowly set the bandsaw into position Note If you are concerned about your forklift forks hitting the tension handwheel remove the han...

Page 17: ...nd anchor studs Figure 12 are two popular methods for anchoring an object to a concrete floor We suggest you research the many options and methods for mounting your machine and choose the best that fits your specific application Figure 13 shows the mounting locations for this machine Mounting to Shop Floor NOTICE Anchor studs are stronger and more permanent alter natives to lag shield anchors howe...

Page 18: ...ews removed in Step 1 see Figure 14 3 Place the fence on the rail Figure 15 and tighten it securely with the hand knob Refer to the instruc tions on Page 29 to calibrate the pointer Fence Guide Post Handwheel Insert the guide post handwheel onto the shaft and secure it with the cap screw on the flat of the shaft as shown in Figure 16 Figure 16 Guide post handwheel installed Handle Figure 15 Instal...

Page 19: ...through the tracking window Refer to Figure 19 for an illus tration of this concept If the blade rides in the center of the upper wheel and is centered on the peak of the wheel crown then the bandsaw is already center tracked properly and no further adjustments are needed at this time If the blade does not ride in the center of the upper wheel and is not centered on the peak of the wheel crown the...

Page 20: ...st s square on the table next to the side of the blade as illus trated in Figure 21 Adjust the table square with the blade using the table tilt handwheel then secure with the table tilt lock lever 5 Adjust the positive stop bolt so it just touches the table and secure it by tightening the jam nut against the bandsaw 6 Check the adjustment for accuracy once you have tightened the jam nut 7 Loosen t...

Page 21: ... the scope of this manual If you are unsure of your system consult an expert or purchase a good dust collection how to book Dust Collection Figure 22 Dust hoses connected to dust port DO NOT operate this machine without an adequate dust collection system This machine creates substan tial amounts of wood dust while operating Failure to use a dust collection system can result in short and long term ...

Page 22: ...ne is set up properly 2 Ensure all tools and objects used during setup are cleared away from the machine 3 Connect the machine to the power source 4 Verify that the machine is operating correctly by turning the switch disabling key Figure 23 to 1 and turning the machine ON When operating correctly the machine runs smoothly with little or no vibration or rubbing noises Investigate and correct stran...

Page 23: ...ches then turn the bandsaw ON If the bandsaw does not start the upper wheel cover limit switch Figure 25 is working correctly continue to the next step If the bandsaw starts immediately disconnect power The upper wheel cover limit switch is not working correctly This safety feature must work properly before proceeding with regular opera tions Call Tech Support for help 10 Close the upper and lower...

Page 24: ...ave any contact with the blade 3 Move the quick tension lever to the tightened posi tion and turn the blade tension handwheel until the blade tension matches the mark on the blade ten sion scale see Figure 26 for the appropriate blade width 4 Turn the bandsaw ON 5 Slowly release the tension one quarter of a turn at a time When you see the bandsaw blade start to flut ter stop decreasing the tension...

Page 25: ...as far forward to the blade gul lets as possible and still maintain the proper sup port bearing spacing adjustment Guide Block Assembly Cap Screws Bearing Rotation Adjustment Bolt Knurled Knob Blade Guide Bearings Figure 27 Upper blade guide controls rear view Figure 28 Upper blade guide controls front view Lateral Adjustment Rod Bolt Bearing Rotation Adjustment Bolt Support Bearing Adjustment Sha...

Page 26: ...0 Lower blade guide controls front view Knurled Knob Bearing Rotation Adjustment Bolt Blade Guide Bearings Figure 31 Lower blade guide controls rear view Lateral Adjustment Rod Cap Screw Adjusting Support Bearings The support bearings are positioned behind the blade for support during cutting operations because the blade is typically pushed back with the pressure from the advanc ing workpiece Prop...

Page 27: ...r gauge between the support bearing and the blade position the bearing 0 016 away from the back of the blade as illustrated in Figure 33 Note For a quick gauge fold a crisp dollar bill in half twice four thicknesses of a dollar bill is approximately 0 016 and place it between the sup port bearing and the blade as shown in Figure 34 8 Tighten the bolt to keep the support bearing locked in place Fig...

Page 28: ...ing continue with o the next step If the blade is not perpendicular to the support bearing loosen the lateral adjustment rod cap screw and guide block cap screws Figure 31 Page 24 and rotate the assembly side to side until it is perpendicular to the face of the support bearing then re tighten the cap screws 6 Loosen the bolt on the support bearing adjustment shaft 7 Using a feeler gauge position t...

Page 29: ...ightedge along the blade The straightedge should lightly touch both the front and back of the blade the flat part only without touch ing the blade teeth 5 Use a fine ruler to accurately gauge the distance between the straightedge and the miter slot The distance you measure should be the same at both the front and the back ends of the miter slot as indicated by positions A and B in Figure 37 6 Adju...

Page 30: ... and remount it next to the miter slot 4 Loosen the three cap screws that secure the rail to the table see Figure 38 5 Adjust the fence face parallel with the edge of the miter slot as shown in Figure 39 6 Tighten the cap screws that secure the rail to the table being careful not to move the fence Figure 38 Cap screws securing rail to table Figure 39 Example of fence square with miter slot NOTICE ...

Page 31: ...ample of fence flush with blade Calibrating Miter Gauge The miter gauge needs to be calibrated to the blade when it is first mounted in the miter slot To calibrate the miter gauge do these steps 1 Place one edge of a machinist s square against the face of the miter gauge and place the other against the blade face as shown in Figure 42 2 Loosen the lock knob on the miter gauge and adjust the gauge ...

Page 32: ...ing plate as shown in Figure 43 Note Leave the moving plate and lock handle loose enough to slide on the resaw fence 2 Tighten the resaw lock handle 3 Loosen the fence lock knob and place the fence assembly on the rail as shown in Figure 44 4 Tighten the fence lock knob to lock the fence assem bly in place Figure 43 Attaching resaw fence to standard fence Resaw Fence Moving Plate Resaw Lock Handle...

Page 33: ...amiliar operations Above all your safety should come first READ and understand this entire instruc tion manual before using this machine Serious personal injury may occur if safety and operational information is not understood and followed DO NOT risk your safety by not reading Basic Controls Refer to Figures 45 47 and the desriptions below to become familiar with the basic controls and components...

Page 34: ...uts power to motor and allows bandsaw blade to be quickly brought to a stop B A C E D Figure 47 Rear controls G H I J F Rear Controls Figure 47 F Guide Post Handwheel and Lock Knob Moves blade guide support quickly to the desired height on the guide post locks setting refer to Page 35 G Blade Tracking Knob and Lock Lever Moves and locks blade tracking H Quick Release Blade Tension Lever Adjusts bl...

Page 35: ...g through them Wet or Green Stock Cutting wood with a moisture content over 20 causes unnecessary wear on the blade and yields poor results Excessive Warping Workpieces with excessive cupping bowing or twisting are dangerous to cut because they are unstable and can move unpredict ably when being cut DO NOT cut excessively warped wood Minor Warping Workpieces with slight cupping can be safely suppo...

Page 36: ...ts periodically to keep the saw run ning in top condition Use light and even pressure while cutting Light con tact with the blade makes it easier to follow lines and prevents extra friction which reduces blade life Avoid twisting the blade when cutting around tight corners Allow the blade to saw around the corners Do not back the workpiece away from the blade while the saw is running Misusing the ...

Page 37: ... Make sure that the blade tension blade tracking support bearings and blade guides are adjusted cor rectly 3 Loosen the guide post lock knob shown in Figure 51 4 Turn the guide post handwheel to raise or lower the guide post until the upper blade guide assembly is within 1 from the top of the workpiece 5 Lock the guide post in place with the lock knob The Model W1770 is equipped with a foot brake ...

Page 38: ...e lead Blade lead is commonly caused by too fast of a feed rate a dull or abused blade or improper tension If your blade is sharp undamaged and you still have blade lead per form the following instructions Correcting Blade Lead 1 Use less pressure when feeding the workpiece through the cut 2 Check that the miter slot or fence is parallel to the blade line and correct if necessary refer to Aligning...

Page 39: ...the scrap piece 6 While maintaining the skew tighten the cap screws loosened in Step 4 7 Make a few cuts using the fence If the fence still does not seem parallel to the blade repeat Steps 1 6 until the blade and fence are parallel with each other To shift the table do these steps 1 On a scrap piece of wood mark a line that is per pendicular to the front edge 2 Cut halfway through the board on the...

Page 40: ...ing down the length of the workpiece For ripping a wider blade is better In most ripping applications a standard raker tooth style will be sufficient To make a rip cut do these steps 1 Adjust the fence to match the width of the cut on your workpiece then lock the fence in place 2 Adjust the blade guide assembly to less than 1 above the workpiece 3 After all safety precautions have been met turn th...

Page 41: ...ess prone to blade lead see Page 36 For most applica tions use a blade with a hook or skip tooth style Choose blades with fewer teeth per inch from 3 to 6 because they offer larger gullet capacities for clearing sawdust reducing heat buildup and reducing strain on the motor To resaw a workpiece do these steps 1 Verify that the bandsaw is setup properly and that the fence is parallel to the blade 2...

Page 42: ...iple copies of a particular shape by stacking workpieces together and cutting them as one Before making stacked cuts ensure that both the table and the blade are prop erly adjusted to 90 otherwise any error will be com pounded To complete a stacked cut do these steps 1 Align your pieces from top to bottom to ensure that each piece has adequate scrap to provide a clean unhampered cut 2 Secure all t...

Page 43: ... straight lines and are less prone to wander Tooth Style Figure 61 illustrates the three main tooth styles Raker Considered to be the standard because the tooth size and shape are the same as the tooth gullet The teeth on raker blades usually are very numerous have no angle and produce cuts by scrap ing the material these characteristics result in very smooth cuts but do not cut fast and generate ...

Page 44: ...s pass through the cut ting material with much more resistance than clean blades This extra resistance also causes unnecessary heat Resin pitch dissolving cleaners are excellent for cleaning dirty blades Blade Breakage Many conditions may cause a bandsaw blade to break Blade breakage is unavoidable in some cases since it is the natural result of the peculiar stresses that bandsaw blades must endur...

Page 45: ...the teeth will not point downward in any orientation the blade is inside out Put on heavy gloves remove the blade and twist it right side out 2 Slip the blade through the guides and mount it on the upper and lower wheels see Figure 62 3 Adjust tension as described on Page 22 4 Adjust blade tracking if needed refer to Page 17 5 Adjust the upper lower guide bearings and the sup port bearings refer t...

Page 46: ...ne is unplugged during all maintenance pro cedures If this warning is ignored seri ous personal injury may occur Protect the unpainted cast iron surfaces on the table by wiping the table clean after every use this ensures mois ture from wood dust does not remain on bare metal sur faces Keep the table rust free with regular applications of general lubricants If the table becomes difficult to tilt r...

Page 47: ...times and remove any excess grease to help prevent sawdust buildup Figure 63 Rack lubrication location Figure 64 Tension adjustment assembly locations top wheel removed for clarity Tension Adjustment Assembly Lubricant Frequency Quantity Multi Purpose GL2 Grease As Needed Thin Coat To lubricate the tension adjustment assembly do these steps 1 DISCONNECT BANDSAW FROM POWER 2 Open the top wheel cove...

Page 48: ...of muilti purpose grease to the rack 5 Move the table up and down several times to distrib ute the grease then wipe off any excess grease Figure 65 Table tilt rack and pinion assembly Lubricant Frequency Quantity Multi Purpose GL2 Grease As Needed Thin Coat Trunnion To lubricate the trunnion do these steps 1 DISCONNECT BANDSAW FROM POWER 2 Move the table up until it reaches its maximum 45 angle an...

Page 49: ...oning V Belts To ensure optimum power transmission from the motor to the blade the V belts must be in good condition and operate under proper tension The belts should be checked for cracks fraying and wear Belt tension should be checked at least every 3 months more often if the bandsaw is used daily Tools Needed Qty Ruler 1 Hex Wrench 6mm 1 Wrench 17mm 1 Checking V Belts 1 DISCONNECT BANDSAW FROM ...

Page 50: ... ers Replacing V Belts 1 Follow Steps 1 2 in Checking V Belts on Page 47 2 Remove the bandsaw blade refer to Blade Changes on Page 43 3 Loosen the motor adjustment bolts and tension nut shown in Figure 68 then turn the tension bolt coun terclockwise 4 Unthread the wheel cap screw shown in Figure 69 slide the lower wheel off of the bearing shaft 5 Slip the old V belts off the pulleys then install t...

Page 51: ... POWER 2 Open the wheel covers remove the bandsaw blade then install the new one refer to Blade Changes Page 43 3 Loosen the jam nut on the tension adjustment screw 7 10 turns 4 Put the quick release tension lever in the down engaged position then turn the blade tension handwheel until the blade tension matches the mark on the blade tension scale for the appropriate blade thickness 5 Thread the te...

Page 52: ... to work properly the brushes must be making contact with the wheel and blade Tools Needed Qty Wrench Socket 10mm 2 To adjust the brushes do these steps 1 DISCONNECT BANDSAW FROM POWER 2 Open the lower wheel cover 3 Loosen the bolt nut that secures each brush in place 4 Adjust each brush so it makes good contact with the wheel or blade without bendng the bristles 5 Tighten the bolt nuts to secure ...

Page 53: ...eeded Hex Wrench 5mm 1 Hex Wrench 6mm 1 Wrench 10mm 1 Wrench 17mm 1 To replace the brake shoe 1 DISCONNECT BANDSAW FROM POWER 2 Follow Steps 1 4 in Replacing V Belts on Page 48 3 Remove the cap screws lock washers and bushings that secure the brake shoe to the brake lever then remove the brake shoe see Figure 72 4 Install a new brake shoe onto the brake lever with the cap screws lock washers and b...

Page 54: ...ke the Coplanarity Gauge shown in Figure 73 Note For best results straighten the 2x4 with a jointer before cutting 2 DISCONNECT BANDSAW FROM POWER 3 Remove the fence and open both wheel covers 4 Adjust the blade guides away from the blade loosen blade tension remove the table insert and pin then remove the blade 5 Remove the four trunnion cap screws and the table 6 Reinstall the blade Page 43 maki...

Page 55: ...you need to com pensate for the distance measured in Step 3 and place them on the wheel shaft 6 Replace the wheel the original washers the secur ing screw and the blade 7 Tighten the blade then check the wheels with the coplanarity gauge Wheel coplanarity changes as the blade is tightened so it is best to check the wheel alignment when the blade is tensioned as it would be for normal operations 8 ...

Page 56: ...ed To adjust the lower wheel do these steps 1 DISCONNECT BANDSAW FROM POWER 2 Loosen the jam nuts on the lower wheel adjustment hub see Figure 77 3 Loosen one tilt adjustment bolt then tighten the opposing bolt approximately an equal amount 4 Check the wheels with the coplanarity gauge then adjust the lower wheel at the hub as needed until it is parallel and coplanar with the top wheel 5 Tighten t...

Page 57: ...rake SERVICE Electrical Components Figure 78 Power supply terminal box Figure 81 Motor wiring Figure 82 Magnetic switch POWER ON OFF Figure 79 Control panel wiring Figure 80 Wheel cover limit switch left and foot brake switch right ...

Page 58: ...ed 220 VAC LIMIT SWITCH NC FOOT BRAKE NC SDE RA 30 18 26 SDE MA 18 220V POWER SUPPLY JUNCTION BLOCK SHOCK HAZARD Disconnect power before servicing electrical parts Touching electrified parts will result in severe burns electrocution or death 21 12 11 23 24 13 22 14 21 13 22 14 21 13 22 14 98 G X Y CONTACTOR THERMAL RELAY Start Capacitor 400MFD 250VAC Run Capacitor 45MFD 350VAC Figure 83 Capacitors...

Page 59: ...ker to a higher amperage setting If switch is maxed out replace motor 6 Ensure hot lines have correct voltage on all legs and main power supply is switched ON 7 Replace faulty ON OFF switch 8 Check for broken wires or corroded disconnected connections and repair replace as necessary 9 Test replace if faulty 10 Repair replace 11 Close wheel covers 12 Repair replace limit switch or stop pressing foo...

Page 60: ...s loose 4 V belt worn or loose 5 Motor fan is rubbing on fan cover 6 Pulley is loose 7 Machine is incorrectly mounted or sits unevenly on floor 8 Motor bearings are at fault 9 Worn arbor bearings 10 Wheels not coplanar aligned cor rectly 11 Wheels out of balance 1 Replace blade Page 43 2 Replace blade Page 43 3 Inspect replace stripped or damaged bolts nuts and re tighten with thread locking fluid...

Page 61: ...ASSEMBLY DIRECTION LABEL 8 X1770008 W1770 MODEL LABEL 20 X1770020 TENSION ADJUSTMENT LABEL 9 X1770009 DECORATIVE BLACK STRIPE 21 X1770021 MOTOR LABEL 10 XPPAINT 1 SHOP FOX WHITE PAINT 22 X1770022 TABLE LOCK LEVER LABEL 11 X1770011 TABLE MEASUREMENT SCALE 23 X1770023 TABLE ANGLE SCALE 12 XLABEL 04 ELECTRICITY LABEL 1 2 3 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Safety labels warn a...

Page 62: ...0150 SUPPORT PLATE 165 XPSB01M CAP SCREW M6 1 X 16 151 XPW03M FLAT WASHER 6MM 166 XPW03M FLAT WASHER 6MM 152 XPSB04M CAP SCREW M6 1 X 10 167 X1770167 ADJUSTING SHAFT 153 X1770153 BLADE GUARD 173 XPSB29M CAP SCREW M6 1 X 40 154 XPW03M FLAT WASHER 6MM 174 X1770174 HANDLE BUSHING 155 XPSB04M CAP SCREW M6 1 X 10 175 XP6202ZZ BALL BEARING 6202ZZ 156 X1770156 SLIDING PLATE 176 XPR05M EXT RETAINING RING ...

Page 63: ... X1770294 PINION GEAR 326 XPN05M HEX NUT M16 1 5 295 X1770295 FIXED PLATE 327 X1770327 HANDWHEEL 296 X1770296 WORM SHAFT 329 XPSB06M CAP SCREW M6 1 X 25 297 XPN05M HEX NUT M16 1 5 330 X1770330 BUSHING 298 X1770298 GUIDE BRACKET 331 X1770331 SWITCH BUSHING 299 XPW01M FLAT WASHER 8MM 332 XPSS07M SET SCREW M5 8 X 5 300 XPSBS04M BUTTON HD CAP SCR M8 1 25 X 35 333 XPN06M HEX NUT M5 8 301 X1770301 BUSHI...

Page 64: ...PB09M CAP SCREW M8 1 25 X 20 483 X1770483 TABLE INSERT 462 XPSB72M CAP SCREW M10 1 5 X 30 484 X1770484 MITER GAUGE ASSEMBLY 463 XPLW06M LOCK WASHER 10MM 484 2 X1770484 2 GUIDE BAR 464 XPW04M FLAT WASHER 10MM 484 3 X1770484 3 LOCATE BRACKET 465 X1770465 TRUNNION HOUSING 484 4 X1770484 4 LOCATE SHAFT 466 X1770466 BLADE GUARD 484 5 X1770484 5 POINTER 467 XPFS11M FLANGE SCREW M6 1 X 10 484 6 X1770484 ...

Page 65: ...3 554 556 557 557 558 559 560 561 562 563 564 565 566 567 568 569 570 571 572 573 574 575 576 740 577 578 579 580 581 582 582 1 582 2 582 3 582 4 583 584 585 585 1 586 587 588 589 590 591 592 593 594 595 596 596 597 598A 599 600 601 602 603 604 605 606 607 608 609 610 611 612 613 614 615 616 617 618 619 620 621 622 623 624 625 626 627 628 629 630 631 632 633 634 634 636 637 638 639 653 640 642 643...

Page 66: ...AWG X 3C 523 2 X1770523 2 FAN 571 X1770571 SWITCH PLATE 523 3 X1770523 3 CAPACITOR COVER 572 XPHTEK15M TAP SCREW M4 X 10 523 4 X1770523 4 S CAPACITOR 400M 250V 1 3 4 X 3 1 2 573 X1770573 KEY SWITCH DIA 22 523 6 X1770523 6 R CAPACITOR 45M 350V 1 3 4 X 3 3 4 574 X1770574 STOP SWITCH DIA 22 523 7 X1770523 7 WIRING BOX 575 X1770575 START SWITCH DIA 22 524 XPSBS22M BUTTON HD CAP SCR M8 1 25 X 20 576 X1...

Page 67: ... SCREW M6 1 X 20 609 X1770609 SHAFT 648 XPW01M FLAT WASHER 8MM 610 X1770610 HANDWHEEL 649 XPLW04M LOCK WASHER 8MM 611 XPSB06M CAP SCREW M6 1 X 25 650 XPW05M FLAT WASHER 4MM 612 X1770612 SQUARE SHAFT 651 XPLN03M LOCK NUT M6 1 613 XPW01M FLAT WASHER 8MM 652 XPN03M HEX NUT M8 1 25 614 XPSB14M CAP SCREW M8 1 25 X 20 653 X1770653 CORD CLAMP 5 16 615 X1770615 UPPER WHEEL HINGE ASSY 654 XPHTEK15M TAP SCR...

Page 68: ...n 801 802 803 804 810 811 REF PART DESCRIPTION REF PART DESCRIPTION 801 X1770801 RESAW FENCE AL 590MM 804 X1770804 ADJUSTMENT HANDLE M8 X 44 802 X1770802 MOVING PLATE 810 X1770810 END COVER 148 X 22 X 1 803 XPW01M FLAT WASHER 8MM 811 XPHTEK3M TAP SCREW M3 5 X 8 ...

Page 69: ...o 5 Would you recommend Shop Fox products to a friend ______ Yes _____ No 6 What is your age group ______ 20 29 ______ 30 39 _____ 40 49 ______ 50 59 ______ 60 69 _____ 70 7 What is your annual household income ______ 20 000 29 000 ______ 30 000 39 000 _____ 40 000 49 000 ______ 50 000 59 000 ______ 60 000 69 000 _____ 70 000 8 Which of the following magazines do you subscribe to 9 Comments _ ____...

Page 70: ...tape along edges please do not staple FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Woodstock international inc p o box 2309 bellingham wa 98227 2309 Place Stamp Here ...

Page 71: ...oodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limited to the duration of this written warranty We do not warrant that Shop Fox machiner...

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