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184841

OWNER'S MANUAL

(FOR MODELS MANUFACTURED SINCE 4/18)

MODEL W1669 & W1670

RADIAL DRILL PRESS

W1669

W1670

#6218CR

Printed in China

Phone: (360) 734-3482 • Online Technical Support: [email protected]

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

Summary of Contents for SHOP FOX W1669

Page 1: ...6218CR Printed in China Phone 360 734 3482 Online Technical Support techsupport woodstockint com COPYRIGHT DECEMBER 2003 BY WOODSTOCK INTERNATIONAL INC REVISED JULY 2018 ABKB WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL INC ...

Page 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Page 3: ...e Base 19 Assembly 20 Joining Drill Chuck Arbor 23 Test Run 24 OPERATIONS 25 General 25 Drill Press RPM Chart 26 Lubrication Suggestions 26 Changing Speeds 29 Drilling 30 Installing Removing Drill Bits 31 Adjusting Depth Stop 32 Adjusting Table 33 Adjusting Headstock 34 ACCESSORIES 35 Drill Press Accessories 35 MAINTENANCE 38 General 38 Cleaning Protecting 38 Lubrication 38 Inspecting Replacing V ...

Page 4: ...ion for safety setup operation maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Support at 360 734 3482 or send e mail to tech support shopfox biz Our knowledgeable staff will help you troubleshoot problems and process warranty claims If you need the latest edition of this manu...

Page 5: ... Machine Weight 98 lbs Length x Width x Height 36 x 18 x 13 in Electrical Power Requirement 120V Single Phase 60 Hz Prewired Voltage 120V Full Load Current Rating 4 7A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 7 ft Power Cord Gauge 18 AWG Plug Included Yes Included Plug Type 5 15 Switch Type Toggle Safety Switch w Removable Key Motors Main Horsepo...

Page 6: ...stance From Spindle to Base 17 1 2 in Quill Diameter 1 575 in Table Information Max Table Tilt Left Right 90 deg Table Swing 360 deg Table Swivel Around Center 360 deg Table Swivel Around Column 360 deg Max Movement of Work Table 9 1 2 in Table Length Diameter 9 3 4 in Table Width Diameter 9 3 4 in Table Thickness 1 in Vertical Table Travel Crank Handle Operation Number of T Slots 6 T Slot Size 1 ...

Page 7: ... Weight 147 lbs Length x Width x Height 20 x 56 x 10 in Electrical Power Requirement 120V Single Phase 60 Hz Prewired Voltage 120V Full Load Current Rating 4 7A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 7 ft Power Cord Gauge 18 AWG Plug Included Yes Included Plug Type 5 15 Switch Type Toggle Safety Switch w Removable Key Motors Main Horsepower 1 2...

Page 8: ...dle Information Distance From Spindle to Base 49 3 4 in Quill Diameter 1 575 in Table Information Max Table Tilt Left Right 90 deg Table Swing 360 deg Table Swivel Around Center 360 deg Table Swivel Around Column 360 deg Max Movement of Work Table 24 1 2 in Table Diameter 12 3 16 in Table Thickness 1 in Vertical Table Travel Crank Handle Operation Number of T Slots 6 T Slot Size 5 8 in T Slot Cent...

Page 9: ...is manual To reduce your risk of serious injury or damage to the machine read this entire manual BEFORE using machine A Power Switch B Headstock C Downfeed Handles D Horizontal Adjustment Knob E Lock Levers F Belt Tension Lock Knobs G Crank Handle H Lock Pin I Headstock Angle Tilt Scale J Spindle Return Spring K Depth Stop L Chuck Guard Chuck Left Side Controls A B E C D F G K I L E H J Right Side...

Page 10: ...eadstock forward and backward over the column G Downfeed Handles Move the quill up and down H Table Height Crank Handle Raises lowers table I Table Rotation Lock Lever Locks table rotation J Chuck Guard Chuck Chuck guard protects user from flying debris chuck accepts drill bits from 1 64 to 5 8 and mounts to the spindle with a JT 33 taper K Lock Pin When pulled out allows headstock to be tilted le...

Page 11: ...rugs or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this risk only allow an electrician or qualified service personnel to do electrical installation or repair work and always disconnect power before accessing or exposing electrical equipment DISCONNECT P...

Page 12: ...reduce accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed NEVER STAND ON MACHINE Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted STABLE MACHINE Unexpected movement ...

Page 13: ...and feeds for each size type of bit cutting tool and workpiece material WORKPIECE PREPARATION To avoid loss of workpiece control DO NOT drill material with an uneven surface on the table unless a suitable support is used To avoid impact injuries make sure workpiece is free of nails or foreign objects in area to be drilled WORKPIECE CONTROL An unsecured workpiece may unexpectedly shift spin out of ...

Page 14: ... 60 Hz Single Phase Circuit Size 15 Amps Plug Receptacle NEMA 5 15 Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated output power On machines with multiple motors this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations Full Load Current Rating at 120V ...

Page 15: ... new one Grounding Prong Neutral Hot 5 15 PLUG GROUNDED 5 15 RECEPTACLE 120V Figure 3 NEMA 5 15 plug receptacle DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle Instead have an electrician install the proper receptacle on a power supply circuit that meets the requirements for this machine Extension Cords We do not recommend using an extension cord with this...

Page 16: ... H I R S F Inventory Box Inventory Figure 4 Qty A Table Bracket Assembly 1 B Headstock Assembly 1 C Base 1 D Open Ended Wrench 1 E Rack W1670 1 F Column Ring W1669 1 G Column W1669 1 H Hex Bolts M8 1 25 x 125 2 M8 1 25 Hex Nuts 2 Flat Washers 8mm 4 I Pinion Gear 1 J Locking Gib 1 K Chuck Key 1 L Drill Chuck 1 M Lock Lever M12 1 75 x 40 W1670 1 M Lock Levers M10 1 5 x 30 W1669 70 4 N Lift Handle Cr...

Page 17: ...s for Cleaning As Needed Plumb Bob 1 Ruler 1 Rubber Mallet 1 Assistant for Lifting 1 Items Needed for Setup The following items are needed but not included to set up your machine SUFFOCATION HAZARD Immediately discard all plastic bags and packing materials to eliminate c h o k i n g s u f f o c a t i o n hazards for children and animals USE helpers or power lifting equipment to lift this machine O...

Page 18: ... surfaces If your cleaner degreaser is effective the coating will wipe off easily Tip An easier way to clean off thick coats of rust preventative from flat surfaces is to use a PLASTIC paint scraper to scrape off the majority of the coating before wiping it off with your rag Do not use a metal scraper or you may scratch your machine 5 Repeat cleaning steps as necessary until all of the compound is...

Page 19: ...ronment The physical environment where your machine is operated is important for safe operation and the longevity of its components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemicals airborne abrasives or extreme conditions Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 4...

Page 20: ...ng to Concrete Floors Lag shield anchors with lag screws see Figure are a popular way to anchor machinery to a concrete floor because the anchors sit flush with the floor surface making it easy to unbolt and move the machine later if needed However anytime local codes apply you MUST follow the anchoring methodology specified by the code Machine Base Workbench Bolt Flat Washer Flat Washer Lock Wash...

Page 21: ...hown in Figure 10 Because the drill press is top heavy by nature we recommend mounting it to the floor rather than a mobile base If you must use a mobile base ALWAYS mount your drill press to a base plate inside of the mobile base as shown in Figure 9 A good quality base plate increases the standard footprint of the drill press to make it much more stable The base plate must be at least 11 2 thick...

Page 22: ...1 Place the column on the base and align the mounting holes 2 Secure the column to the base with the four hex bolts as shown in Figure 11 3 Insert the table lock lever through the un threaded hole see Figure 12 in the table bracket and then tighten the lever into the threaded side exactly three turns 4 Starting with the pinion gear insert the shaft into the table bracket and mesh the teeth with th...

Page 23: ...d rack seated correctly 11 Slide the column ring onto the column with the inside bevel in the down position until the rack tapered point seats into the bevel see Figure 16 12 Position the column ring so the table bracket and rack can just rotate around the column without binding 13 Carefully snug the set screw to hold the column ring in place DO NOT overtighten the set screw to avoid distorting th...

Page 24: ...otate the headstock directly over the foot of the base as viewed from the front of the drill press 17 Screw in the two lock handles on the sides of the headstock Figure 18 Installing the headstock onto the column Figure 19 Aligning the headstock 19 Slide chuck guard onto bottom of depth stop bracket as shown in Figure 20 Figure 20 Chuck guard installed on depth stop bracket Depth Stop Bracket 18 U...

Page 25: ...parate the assembly If you would like to use a different chuck in the future we recommend obtaining a new arbor Important DO NOT install the drill chuck and arbor assembly into the spindle until AFTER the test run To join drill chuck and arbor 1 Use acetone or lacquer thinner to clean drill chuck and arbor mating surfaces especially the bore 2 Retract chuck jaws completely into chuck 3 Insert smal...

Page 26: ...p the machine disconnect it from power and fix the problem BEFORE operating the machine again The Troubleshooting table in the SERVICE section of this manual can help The Test Run consists of verifying the following 1 The motor powers up and runs correctly and 2 the safety disabling mechanism on the switch works correctly To test run the machine do these steps 1 Clear all setup tools away from mac...

Page 27: ...ne read this entire manual BEFORE using machine To reduce the risk of eye injury and long term respiratory damage always wear safety glasses and a respirator while operating this machine If you are an inexperienced operator we strongly recommend that you read books or trade articles or seek training from an experienced operator of this type of machinery before performing unfamiliar operations Abov...

Page 28: ...nd the 3 position on the motor pulley which will give a speed of 1610 RPM Refer to the Drill Cutter and Hole Saw Suggested RPM Chart on Page 27 for suggested tool RPMs Drill Press RPM Chart Figure 24 Drill Press RPM Chart 3000 2230 1610 950 550 RPM 5 4 3 2 1 E D C B A Spindle Pulley Motor Pulley Belt Wood Cast Iron None Plastics Soapy Water Brass Water Based Lubricant Aluminum Paraffin Based Lubri...

Page 29: ... 27 Model W1669 W1670 For Machines Mfd Since 04 18 OPERATIONS ...

Page 30: ... 28 Model W1669 W1670 For Machines Mfd Since 04 18 OPERATIONS ...

Page 31: ...on Page 26 Figure 26 Belt set to desired speed Never operate drill press with belt cover in the open position Your hand may become trapped in a belt and serious personal injury will occur Figure 25 Loosening lock knob Lock Knob 1 of 2 3 Locate the desired speed on the speed chart under the pulley cover and move the V belt to the desired V grooves on the motor and spindle pulleys see Figure 26 4 Pi...

Page 32: ...e slower spindle speeds SMALL DIAMETER BITS Smaller diameter drill bits require faster spindle speeds HARD MATERIAL Harder materials steel vs wood require slower drilling speeds SOFT MATERIAL Soft materials require a faster drilling speed NOTE Plastics can melt at too high of a spindle speed Drilling LUBRICANT Use lubricant on all materials except wood and cast iron Refer to Lubrication Suggestion...

Page 33: ...huck WITHOUT allowing the chuck jaws to touch the fluted portion of the bit and hand tighten the chuck Note Make sure small bits are not trapped between the edges of two jaws if they are reinstall the drill bit or it will not be secure enough to use for drilling 4 Final tighten the drill bit with the chuck key Removing a Drill Bit 1 DISCONNECT MACHINE FROM POWER 2 Use the chuck key to open the dri...

Page 34: ...base of the stud limits the downfeed handle return distance which is set by how high the nut is placed on the stud This feature is useful for repetitive drilling motions Setting Depth Stop 1 Lower the drill bit to the required height 2 Thread the depth nut down against the stop bracket 3 Lower the jam nut against the depth nut 4 Using wrenches hold the depth nut in place and tighten the jam nut ag...

Page 35: ...osen the lock lever located at the pivoting elbow of the table support see Figure 31 2 Swing the table support to the desired distance from the column The support bracket may need to be rotated around the column to keep the table centered under the chuck Secure all lock levers before operating the machine 3 Lock in place by tightening the lock bolt 4 W1670 Only To return the table to its original ...

Page 36: ...er adjustments align the zero mark on the headstock scale with the line on the horizontal column 5 Tighten the lock lever Returning Head to Vertical Position Adjusting Headstock Back and Forth 1 Loosen the lock lever located on the left side of the headstock see Figure 34 2 Turn the adjustment knob as shown in Figure 34 to move the headstock back and forth the to desired position Tighten the lock ...

Page 37: ...ece in any position The clamping pad pivots to conform to any workpiece ensuring uniform pressure W1301 6 Drill Press Clamp 11 2 Capacity D2192 10 Drill Press Clamp 3 Capacity D2493 12 Drill Press Clamp 5 Capacity Sanding Sleeves are sized to fit the D2677 Drum Sander Set These hard Sanding Sleeves are available in 60 80 100 120 and 150 grits Keep plenty of these consumable sanding sleeves on hand...

Page 38: ... and equipment having a variety of base sizes and weights The heavy duty casters are arranged on outriggers allowing the machine to sit as low as possible and yet be extremely stable Swivel casters on two corners provide excellent maneuverability Adjusts from 20 x 20 to 291 2 x 291 2 700 lb maximum capacity Steelex Plus Bi Metal Hole Saws stay sharper longer than carbon steel hole saws Equipped wi...

Page 39: ... bits ranging from 1 16 to 1 2 lettered bits from A to Z and 60 numbered bits Housed in a rugged indexed steel case The D2022 8 Pc Deluxe Plug Cutting Set features the most popular sizes of plug cutters in both straight and tapered styles These high quality carbon steel cutters make a smooth sided plug with rounded shoulders for easy insertion into a bored hole The plug remains snug in the wood un...

Page 40: ...on will attract dirt and sawdust and various parts of your machine could loose freedom of movement Lubrication MAINTENANCE Cleaning the Model W1669 W1670 is relatively easy Vacuum excess wood chips and sawdust and wipe off the remaining dust with a dry cloth If any resin has built up use a resin dissolving cleaner to remove it Protect the unpainted cast iron table by wiping it clean after every us...

Page 41: ...e belt deflection gap is cor rect when pinched together between the pulleys see Figure 38 If the gap between both inner sides of the belt is greater or less than 3 4 repeat Steps 3 5 until the deflection gap is 3 4 If the deflection gap is 3 4 the belt is tensioned correctly 6 Close the belt safety cover Figure 36 Belt safety cover opened Figure 37 Motor lock knob Figure 38 Measuring belt deflecti...

Page 42: ...Bracket Calibration Nut The tension of the spindle return spring makes the spindle automatically return to the top starting position when the downfeed handle is released This spring is pre adjusted at the factory and typically will never need further adjustment during the life of the drill press However additional tension can be applied if the spindle stops automatically returning to the top posit...

Page 43: ...ver tightly against the side of the headstock 8 Snug the cover nut against the spring cover just until the nut stops and then back off the nut approximately 1 3 turn or just enough so there is no binding at complete spindle travel 9 Hold the cover nut and tighten the jam nut against the cover nut A high tension coiled spring is underneath the cover Put on heavy leather gloves to protect your hands...

Page 44: ...THE MACHINE FROM POWER Figure 43 Clean and oil quill shaft Adjusting Quill Shaft Screw Figure 44 Quill shaft screw and jam nut Jam Nut Quill Shaft Screw 3 Loosen the jam nut see Figure 44 4 Move the quill up and down through the entire range of travel and turn the quill shaft screw inward as far as it can go without binding the quill 5 Tighten the jam nut and check the quill movement for binding o...

Page 45: ...replace centrifugal switch if available 8 Test repair replace Machine stalls or is underpowered 1 Incorrect dull cutter bit for task 2 Feed rate cutting speed too fast 3 Belt s slipping 4 Machine undersized for task 5 Motor overheated 6 Pulley slipping on shaft 7 Centrifugal switch at fault 8 Motor at fault 1 Use correct cutter bit 2 Decrease feed rate cutting speed Page 29 3 Ensure belts are oil ...

Page 46: ... quill shaft screw Page 42 Headstock is hard to raise 1 Headstock lock nuts at fault 2 Rack and pinion at fault or jammed with grime debris 1 Loosen replace lock nuts 2 Fix replace broken or loose parts clean and lubricate rack and pinion Bad surface finish 1 Spindle speed too fast for workpiece material 2 Dull or incorrect cutting tool 3 Wrong rotation direction of cutting tool 4 Workpiece not se...

Page 47: ...ing but it may not match your machine Always use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait at least this long before working on capacitors CIRCUIT REQUIREMENTS You MUST follow the requirements at the ...

Page 48: ...669 W1670 For Machines Mfd Since 04 18 SERVICE W1669 W1670 Drill Press 120V Wiring Power Switch 120V Only Ground Ground Neutral Hot Ground 120 VAC 5 15 Plug Preinstalled Motor 120V Start Capacitor 200uF 125V Ground ...

Page 49: ... 28 42 41 40 33 20 64 65 66V2 54 38 53A 22 23 93 36 19 56 49 76 53 21 26 62 25 35 52V2 63 10 77 81 9 30 8 24 88 87 76 0 1 2 3 15 94 103 79 38 1 89 35 1 19 4 19 1 19 2 19 3 45A 3 45A 1 45A 2 16A 1 16A 11 19 6 19 5 32 1 102 107 105 104 107 106 108 89 33 1 102 102 4 102 5 102 3 102 1 102 2 102 6 102 7 109 110 111 W1669 W1670 Parts PARTS ...

Page 50: ...EXT RETAINING RING 17MM 77 X1669077 FLAT WASHER 8MM 28 X1669028 BALL BEARING 6203 79 X1669079 FLAT WASHER 10MM 28A X1669028A SPACER 81 X1669081 HEX BOLT M8 1 25 X 20 29 X1669029 KNOB 87 X1669087 HEX WRENCH 3MM 30 X1669030 LEVER 88 X1669088 HEX WRENCH 4MM 31 X1669031 LOCK NUT 1 2 20 89 X1669089 TAP SCREW M4 X 12 32 X1669032 SPINDLE SPRING COVER 93 X1669093 HEX BOLT M8 1 25 X 125 32 1 X1669032 1 SPI...

Page 51: ... 49 Model W1669 W1670 For Machines Mfd Since 04 18 PARTS 1 3 4 5 83 84 78 79 71 73 74 70 72 80 73 7 Mounting Surface 98 93 13 91 99 7 2 84 1 56 11 11 7 1 94 95 W1669 Table Column ...

Page 52: ...D TABLE BRACKET N S 80 X1669080 COLUMN RING 7 1 X1669007 1 TABLE BRACKET ASSY 83 X1669083 TABLE 7 2 X1669007 2 DEGREE SCALE 84 X1669084 COLUMN SUPPORT ARM N S 11 X1669011 LOCK LEVER M10 1 5 X 30 84 1 X1669084 1 TABLE TILT SCALE 13 X1669013 HORIZ COLUMN BRACKET 91 X1669090 HEX WRENCH 10MM 54 X1669054 PHLP HD SCR M6 1 X 10 93 X1669093 HEX BOLT M8 1 25 X 125 56 X1669056 RIVET 94 X1669094 GUIDE ROD 16...

Page 53: ... 51 Model W1669 W1670 For Machines Mfd Since 04 18 PARTS 1 71 73 74 70 72 4A 84 94 95 96 97 11 11 84A 80 73 7 3 Mounting Surface 98 93 13 83 5A 101 92 56 7 2 7 3 84 1 7 1 W1670 Table Column ...

Page 54: ...0084A TABLE SUPPORT ARM 7 1 X1670007 1 TABLE BRACKET ASSY 84 1 X1670084 1 TABLE TILT SCALE 7 2 X1670007 2 DEGREE SCALE 92 X1670092 LOCK LEVER M12 1 75 x 50 7 3 X1670007 3 RIVET 93 X1670093 HEX BOLT M8 1 25 X 125 11 X1670011 LOCK LEVER M10 1 5 X 30 94 X1670094 GUIDE ROD 16 X 30MM 13 X1670013 HORIZ COLUMN BRACKET 95 X1670095 SPECIAL PIN 56 X1670056 RIVET 96 X1670096 HEX BOLT 5 8 13 X 1 1 2 70 X16700...

Page 55: ...es and remove loose clothing jewelry or gloves to prevent getting caught in moving parts Always keep this cover closed during operation ENTANGLEMENT HAZARD READ and UNDERSTAND MANUAL to avoid serious injury If a manual is not available DO NOT use machine Instead go to www woodstockint com or call 360 734 3482 WARNING INJURY SHOCK HAZARD Disconnect power before adjustments maintenance or service EY...

Page 56: ... 54 ...

Page 57: ...Model W1669 W1670 For Machines Mfd Since 04 18 ...

Page 58: ...tape along edges please do not staple Fold along dotted lIne Fold along dotted lIne Woodstock international inc p o box 2309 bellingham Wa 98227 2309 place stamp Here ...

Page 59: ...the scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limited to the duration of this written warranty We do not warrant that Sho...

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