H Door Assembly
1. Place the doors on a flat level
surface, outside of door face up.
Check which side of the door the
hinges are to be fitted. The
diagonal door bracing should
point to the door opening.
2. The hinges are to be fitted onto
the boarding which covers each
horizontal door bracing. Secure in
place using 4 x 25 mm screws
per hinge.
3. To hang the doors two people
are needed, one to hold the door
level and the other to secure the
hinges. Start with the right hand
door. Place into aperture and
check for level all round. Fix 1 x
25 mm screw in each hinge first,
adjust if necessary.
Fit remaining 2 x 25 mm screws
per hinge. Repeat for other door.
4. Fit door stop strips flush to the
inside edge of the top and sides of
the door aperture. Nail in
position using 6 x 40 mm nails for
each door stop strip.
5. Fit two bolts to the inside, inner
edge of the left door. The top bolt
should be positioned so that the
solid part of the bolt finishes flush
with the top of the door. Secure
using 4 x 10 mm screws. Hold the
door tightly closed, move the
moveable part of the bolt and
mark where this meets the door
frame. Drill a small hole using an
8 mm drill bit.
6. The bottom bolt should sit flush
with the bottom edge of the door.
Fit as for top bolt.
I Pad Bolt
1. Place the pad bolt in position
on the outside of the right hand
door directly over the central
horizontal brace. Ensure the edge
is flush with the edge of the door.
Secure using 4 x 25 mm screws
using the round holes only.
2. Place pad bolt housing in
position to accommodate the pad
bolt. Secure using 2 x 25 mm
screws using the round holes
only.
3. Place outside 1720mm door
cover strip flush with the top and
bottom of the door and mark top
and bottom of pad bolt position.
4. Cut out section as marked.
5. Attach the door cover strips
above and below the pad bolt.
Half of each strip should
overhang the edge of the door and
when closed also overhang the left
hand door. Secure using 6 x 25 mm
screws.
J Window Insert
1. Place one hinge on the inner
part of the top of the window. The
rounded part of the hinge should
sit above the outer edge of the
window. Secure the inner piece
into position using 2 x 25 mm
screws. Repeat.
2. Place the window into the
aperture. Secure the window to
the panel using 3 x 25 mm
screws per hinge.
3. Open the window and fit a
further 2 x 25 mm screws per
hinge.
4. Fitting the casement stay.
Place the casement stay centrally
on the inside of the window.
Place the two pins under the
casement stay. Position so that it
is not resting on the framework of
the panel and not so high that the
pins are of no use.
5. Secure the casement stay on
the window using 2 x 25 mm
screws.
6. Mark where the pins will be
placed.
7. Secure into position using 2 x
25 mm screws per pin.
K Fascia & Diamonds
1. Nail the 4 fascia boards to
gable using 3 x 40 mm nails per
piece.
2. Nail the diamonds on top of
and in the centre of the fascia
board using 2 x 40 mm nails per
diamond.
L Glazing
1. Place glazing material into the
aperture of each window.
2. Hold into position with four
pieces of beading. Secure into
position using 2 x 15 mm panel
pins per piece of beading. Repeat
for all window apertures.
.
Assembly Completion Checklist
1 Check and ensure that no raised grain or splin-
ters are evident on timber components. Sand
down any raised grain or splinters using fine
grade sandpaper.
2 Check that all screw, nail and pin heads are
properly tapped home and are not proud of the
timber surface.
3 Check and ensure that no screws, nails or pins
protrude through any panel.
4 Check and ensure that all parts are properly se-
cured against reasonable force.
5 Do not apply decorative wood finish/treatments to
wet or damp timber. Please observe the instruc-
tions of the wood finish/treatment manufacturer.
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