Shindaiwa DGW310DMC Owner'S Manual Download Page 39

Page: 39 / 42

If the equipment will not be used for more than 2 months, perform the following maintenance and storage

procedure.

1 Remove the battery. (Refer to

『

6-5. Check Battery

』

2 Change the engine oil. (Refer to

『

11. Check & Maintenance

』

3 Drain the fuel from the fuel tank and the strainer. Refer to

『

11. Check & Maintenance

』

4 Clean all the parts, cover the equipment and keep in the clean and dry place.

＜

Caution

＞

●

Recharge the removed battery once a month.

Danger: Electric Shock

●

Do not operate the equipment if the equipment or you are wet.

●

Before performing any equipment check or maintenance, stop the engine.

△

Caution: Injuries

●

Before performing any equipment check or maintenance, stop the engine.

△

Caution: Fire/Burns

●

Keep the equipment far away form fire.

●

Do not touch the engine and muffler during operation or immediately after

stopping the equipment for the temperature reaches extremely high.

Follow the guideline below when performing any troubleshooting. If you can

not resolve the problem by the troubleshooting guide, contact our authorized

distributor or our service section to request the repair.

Symptoms

Presumable Causes

Actions

1. Battery Weak

1. Recharge the Battery

Starter motor will not start

2. Battery Dead

2. Replace the battery

1. Fuel Lever at

『

』

1. Fuel Lever to

『

』

2. Insufficient Fuel

2. Replenish fuel

3. Water or contaminants

3. Drain water or Clean

in the fuel

Fuel Tank & Strainer

The engine will not start

4. Fuse burnt

4. Repair

13. Troubleshooting

Summary of Contents for DGW310DMC

Page 1: ...emote Control Option 12 5 6 Earth Leakage Relay Grounding 13 5 7 Slow Down Feature 15 6 Initialization Pre check 16 6 1 Checking Engine Oil 16 6 2 Checking Coolant Water 17 6 3 Checking Fuel 18 6 4 Leakage Check for the above 18 6 5 Checking Battery 19 7 Operation 20 7 1 Start 20 7 2 Stop 22 8 Welding Operation 22 8 1 Selection Welding Cable 22 8 2 Polarity 23 8 3 Connection Welding Cable 23 8 4 W...

Page 2: ......

Page 3: ...ghly reviewing and understanding the contents of this manual Please attach this manual if the equipment will be sub leased Please store this manual near the equipment for easy reference Following conversion will be used throughout the manual to indicate the degree of cautions Even some of the items noted in Caution may lead to serious injuries Please read every item and follow all the safety guide...

Page 4: ...rminal stop the engine and remove the engine key Before performing any equipment check or maintenance stop the engine and remove the engine key A maintenance person should always keep the key Danger Burns Do not open the radiator cap while operating this equipment or immediately after stopping the equipment to avoid sustaining burns from hot vapor Danger Injuries Close all doors and place locks du...

Page 5: ...ustible gas so keep it away from fire and sparks Caution Fire The equipment run on Diesel Oil When refueling always stop the engine and keep away from fire Moreover always wait until the engine cools down before refueling Always wire any drip of Diesel fuel or lubrication oil Do not use this equipment when any leak is found Repair it before use Temperature around muffler and exhaust can get extrem...

Page 6: ...hes spatters Caution Injuries When lifting the equipment always use a lift hook Do not lift the handle for it may cause the equipment to drop due to handle breaking off When carrying the equipment by truck fix it strongly to keep the equipment from sliding as roping two points of handle Always place the equipment on a flat and stable surface to keep it from sliding Be sure to lock the wheels for w...

Page 7: ... ordering a new label use the following part number 1 Suffocation from exhaust fume No 19402 00106 2 Suffocation from welding fume No 19402 00107 3 Electric Shock No 19402 00102 4 Electric Shock No 19402 00103 5 Injuries No 19402 00109 6 Burns No 19402 00108 7 Burns No 19402 00112 DGW310DMC DGW310MC 1 1 2 6 4 3 7 5 5 2 3 5 4 6 5 5 7 ...

Page 8: ...oltage V 100 110 200 220 200 220 Power Factor 1 0 0 8 Rated Output kVA 6 Receptacle1 5kVA 2 and output terminal 8 Output Total 9 9 AC Generator Rate Continuous Model Kubota D722 Method Vertical In lined Water Cooled 3 Cylinders Diesel Engine Displacement L 0 719 Rated Output kW PS min 1 11 7 15 9 3000 14 0 19 0 3600 Fuel Diesel Fuel No JIS2 Lubricant API Class CD or better Lubricant Volume L 3 8 e...

Page 9: ...ther than the above purposes Never use it without consulting with medical equipment manufacturer doctor hospital and obtaining confirmation in Hospital Breaker Starter Switch Output Change SW Slow Down SW Display Change SW Display Frequency Change SW Welding Terminal B Battery Fuse Upper10A Lower 50A Welding Terminal A Grounding Terminal Front Door Under Plate ...

Page 10: ...y Frequency Change SW Welding Terminal Battery Fuse Upper10A Lower 50A 3P Output Terminal Grounding Terminal Front Door Under Plate ELCB grounding terminal AC 3 P 200V out AC 1 P 100V output Fuel lever Strainer Fuel drain plug Oil drain plug Air Cleaner Sub tank Oil gauge Oil inlet Water drain plug ...

Page 11: ... DGW310MC DGW310MC DGW310DMC Air Cleaner Sub tank Oil gauge Oil inlet Water drain plug Fuel lever Strainer Fuel drain plug Oil drain plug Oil filter Fuel inlet Exhaust gas outlet Lift hook Handle Handle ...

Page 12: ... meter always displays the voltage in 200 220V 3 Phase both at the breaker position ON and OFF 5 3 Frequency Selection Selector either 50 or 60Hz by the selector switch on the front panel in accordance with the load frequency 5 4 Monitor Lamp The equipment incorporates monitor lamps as Water Temperature Battery Charging and Oil Pressure Under normal condition when the starter switch is turned from...

Page 13: ...rises abnormally the water temperature lamp flashes and the automatic shutdown will be engaged When this happens check water tank and replenish if needed Refer to 6 2 Check the water temperature If the water level is normal there may be possibility of overload Always use the equipment within the rated duty cycle and output power 2 Battery Charge Monitor Lamp When the battery charge becomes unable ...

Page 14: ... needed Caution The monitor cannot detect the degradation of engine oil Please check engine oil periodically and replenish if needed Refer to 11 Checking and Maintenance Check fuse next when the abnormality other than Water Temp Charge or Oil Pressure is detected If a fuse is burnet consult with our authorized distributor or our service section because there may be an abnormality of electric elect...

Page 15: ...f even one of all is unconnected by mistake or accident it will make much more dangerous for human than the NO RELAY case because leaking current inevitably goes through the body Even though all the terminals of the loads have been grounded to the earth the bonnet grounding thermal should be grounded to the earth Grounding should be made after the engine stopped Whenever the ELCB relay has activat...

Page 16: ... RUN 2 Set the breaker lever to ON 3 Push a test button in the breaker The device is normal when ELCB Lamp Red turns ON and the lever positions at the middle of ON and OFF 4 Push the reset button The ELCB lamp red turns OFF 5 Push down the breaker lever OFF 6 Proceed with engine start procedure once returning a starter switch to STOP In the event you cannot complete all steps as above the device i...

Page 17: ...fer to 9 3 Operation to recover 5 7 Slow down Feature The Slow down feature is to set the engine speed low automatically in about 8seconds for the purpose of reducing noise and fuel consumption whenever no welding operation or electric supply is performed In the case of using the Slow Down feature turn the slow down switch to ON By the condition the engine automatically moves to high speed wheneve...

Page 18: ...PPER Line through the oil inlet Caution If the equipment is not levels you cannot obtain accurate oil level Do not overfill over UPPER line the engine oil The excessive oil may damage the engine inside cylinder Selection of proper engine oil Select the proper viscosity engine oil in compliance with ambient temperature Refer to the chart below Caution Use the API class CD or higher Viscosity and te...

Page 19: ...e temperature can reach extremely high Check to see if the coolant water level is between FULL and LOW in the sub tank If it is below LOW level fill he tank and the radiator accordingly 1 Filling the sub tank 1 Remove the sub tank cap 2 Fill up the sub tank to FULL level 3 Install the cap again 2 Filling the radiator 1 Open the top plate 2 Remove the radiator cap 3 Fill the radiator up to the top ...

Page 20: ...ution Use Diesel Fuel JIS No 2 in the event ambient temperature down to 5 In colder area use JIS No 3 down To 15 or JIS No Special 3 down to 25 Always use fuel strainer in the fuel inlet Fill the fuel tank slightly less than the FULL tank 6 4 Fuel Engine Oil and Water Leakage Caution Fire Do not use the equipment when any leak is found Repair the equipment before use Be sure to check any leakage f...

Page 21: ... cables are firmly secured to the posts Tighten the clamps if it is necessary Caution Check the hydrometer of the battery fluid If it falls below 1 23 the battery requires recharging Consult with our authorized distributor or our service department Replacing battery 1 Remove the under plate M6 bolt x 2 2 Remove the cable on side Always on side first 3 Remove the battery fixing plate 4 Remove the c...

Page 22: ...lat and stable surface to keep the equipment from sliding and lock wheels if they have Before starting turn the load switch OFF and set the Equipment breaker OFF 7 1 Starting 1 Turn the breakers to OFF 2 Turn the fuel lever to OPEN 3 Turn the Slow Down Switch to ON 4 When the temperature is below 5 turn and keep the starter Switch at PREHEAT until the preheat lamp turns OFF about 5 seconds 5 Turn ...

Page 23: ... starter switch to STOP 3 Fill the fuel 4 Turn the slow down switch to ON 5 Turn the starter switch to START and drive the starter motor for about 10 seconds 6 Release the starter switch promptly as the engine started 7 Wait for about 1 minute to vacuum the air out The engine peed becomes stable when the air is extracted Caution Never turn the engine NORMAL speed or connected the loads until the a...

Page 24: ...ur authorized distributor or our service section and ask to repair 8 1 Selection Welding Cable Select the cable in proper gauge based on the allowable amperage and the length per the table shown below The welding capacity is to reduce if the small gauge or long cable is used Caution Welding cables should be used unstrained When the welding cable are used in swirl the welding capacity is to reduce ...

Page 25: ...t a cable to a crimping terminal a rod holder and a material holder 3 As to DGW310DMC connect the cable referring the chart below ECO Single Single Dual Rod Φ2 0 φ4 0 Rod Φ2 6 φ6 0 Rod Φ2 0 φ4 0 Welding Output Terminal A Welding Output Terminal A Welding Output Terminal A Welding Output Terminal B Caution Be sure to crimp a crimping terminal to a cable and connect the cable to welding cable to wel...

Page 26: ... inflammables and easily burning item away from the place in welding because welding splashes spatter Caution Burn Be sure to wear leather gloves apron shoe covers eye protection glass safety shoes safety cap and long sleeve shirts because welding splashes spatter Caution Never turn the output selector switch during welding because it must cause the burnout of the switch 1 DGW310DMC The equipment ...

Page 27: ...2 DGW310MC The current adjustable range by the dial changes at the output selector switch position 1 Turn the selector switch properly according to operation 2 Adjust the voltage by the current adjustable dial Refer to the following chart next Welding Current at the dial position A Position Freq MIN 1 2 3 4 5 MAX ECO 30 45 70 95 120 145 160 50Hz 35 60 110 160 205 255 280 Regular 60Hz 45 70 125 180...

Page 28: ...e to terminals 3 1 P 100 110V 1 P 100 110V is supplied by 2 receptacles and1 P terminal set Max 1 5kVA is supplied through 1 receptacle and max 3kVA is supplied from 1 P terminal set Max output by 2 receptacles and 1 terminal set is 6kVA 9 Genrating Operation U V V V V W O UP to 9 9 kVA U U U U V W O Upto6kVA Upto6kVA Upto6kVA Total 8kvA max Total 6kVA Receptacle Terminal up up up up to to to to 1...

Page 29: ...ower factor type 0 6 1 2 2 4 2 4 3 2 Submersible Pump Compressor etc induction motor 0 6 1 2 2 4 2 4 3 2 4 0 ２６ Series Motor Motor with brush Induction Motor Brushless Motor The value described is OUTPUT for induction motor load and POWER CONSUMPTION for the other equipment Caution Be sure to use the frequency designated in the equipment incorporated in mercury bulb or induction motor The load inc...

Page 30: ...en grounded to the earth the grounding terminal and the bonnet canopy should be grounded to the earth Grounding should be made after the engine is stopped Whenever the current leakage breaker activates you should repair the leaking point first of all Caution Injuries Be sure to connect to the output terminals or insert a plug to a receptacle after confirming that all the switches in the loads are ...

Page 31: ... the electric supply exceeds the rated output the breaker activates to trip in order to shut down the circuit Check the breakers when the load stops operation ELCB lamp is to turn OFF in the case of overload shutdown When the lamp keeps ON refer to 5 6 ELCB and Grounding When any breaker has activated return the circuit breaker per the followings procedure 1 Turn OFF all the power switches on the ...

Page 32: ...170A Dual 5 2kVA 4 1kVA φ5 0mm 240A Single 2 0kVA 1 6kVA φ6 0mm 300A Single 0kVA 0kVA The 1 P figure shown is the total output of 1 P 100 110V and 200 220V DGW310MC Welding Output AC Power Output Rod Current Select 3 P Output 1 P Output φ2 0mm 60A Regular 9 3kVA 7 4kVA φ2 6mm 120A Regular 7 2kVA 5 7kVA φ3 2mm 140A Regular 6 4kVA 5 1kVA φ4 0mm 170A Regular 5 2kVA 4 1kVA φ5 0mm 240A Regular 2 0kVA 1...

Page 33: ...er and contact to a physician immediately Caution Explosion Do not use the equipment or charge the battery in the case the battery fluid level is lower than LOWER level Battery may emit some combustible gas so keep it away from fire and sparks Caution Besides pre check before operation qualified person only should do check and maintenance Our authorized distributor or our service section only shou...

Page 34: ...ne oil 1st 2 nd or after 4 Change oil filter 5 Check Add water coolant 6 Change Water Coolant Or 2 yrs 1st 2nd or after 7 Clean Fuel Strainer 8 Change Fuel Filter Element Drain Water Clean Fuel 9 Tank Check Leakage Fuel Oil 10 Water 11 Check Battery Fluid Add Fluid 1st 2 nd or after 12 Clean Air Element 13 Change Air Filter Element 1st 2 nd or after 14 Adjust V Belt Tension 15 Change V Belt Or 2 y...

Page 35: ...Remove the oil plug 2 Remove the oil drain plug and drain the oil completely 3 Reinstall the oil drain plug tightly 4 Checking the oil level by the oil level gauge replenish oil up to the UPPER level though the oil inlet About 38 Liter 5 Reinstall the oil plug tightly Caution Refer to 6 1 Check Engine Oil to decide Engine Oil Change the packing to the new one in the oil drain plug whenever changin...

Page 36: ...ilable to get contact our authorized distributor or our service section to change Oil Filter Part No 15853 32433 Kubota After supplying engine oil keep the engine drive for a while to check no engine oil leakage and then stop the engine 3 Clean Change Air Element Clean 1 st at 50 hrs 2 nd or after 100 hrs Change Every 400 hrs 1 Loosen the wing bolts in the cleaner and remove the air element 2 Clea...

Page 37: ...ement 4 Reassemble it back Caution Be sure to check for any contaminants on the packing whenever reinstalling the cup Be sure to confirm no fuel leakage by opening the fuel lever to OPEN Turn the lever to CLOSE finally after confirmation Fuel Element Part No 16271 43561 Kubota 5 Drain water in fuel tank Drain At every 200 hrs 1 Unscrew the fuel drain plug 2 Reinstall the drain plug after draining ...

Page 38: ...let 7 Reinstall the radiator cap 8 Close the top door Caution After supplying water keep the engine drive for a while to check no water leakage and then stop the engine Danger Electric Shock When performing check and maintenance always stop the engine Caution Injuries When performing check and maintenance always stop the engine Caution Fire Burns Keep the equipment far away from fire Do not touch ...

Page 39: ...any equipment check or maintenance stop the engine Caution Fire Burns Keep the equipment far away form fire Do not touch the engine and muffler during operation or immediately after stopping the equipment for the temperature reaches extremely high Follow the guideline below when performing any troubleshooting If you can not resolve the problem by the troubleshooting guide contact our authorized di...

Page 40: ...curely Welding Arc is weak 7 Simultaneous use 7 Stop using AC Output 1 Output Selector Switch 1 Change to ECO at SINGLE or REGULAR or DUAL Welding Arc is too strong 2 Current Dial Position 2 Turn it counterclockwise more 1 Breaker at ON 1 Change to ON NO AC Output 2 Selector Switch at ECO 2 Change to SINGLE DUAL o REGULAR 1 Wrong Frequency 1 Change to the load frequency 2 The rated current of load...

Page 41: ...39 Warranty Sheet Type B ...

Page 42: ...2006 10 MEMO Shindaiwa Corporation Hiroshima Japan ...

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