Shimano PD-EF102 Dealer'S Manual Download

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List of tools to be used

The following tools are needed for installation/removal, adjustment, and maintenance
purposes.

Tool

2.5 mm hexagon wrench

5.5 mm spanner

15 mm spanner

Slotted screwdriver

TL-PD400

Pin or similar tool [#8]

Cross head screwdriver [#2]

Bearing puller

Summary of Contents for PD-EF102

Page 1: ...English DM MBPD002 01 Dealer s Manual ROAD MTB Trekking City Touring Comfort Bike URBAN SPORT E BIKE Flat Pedals Non Series PD EF102 PD EF202 PD EF205 PD GR400...

Page 2: ...of tools to be used 6 Installation removal 7 Installing to the crank 7 Maintenance 8 Replacing the pins 8 PD GR400 8 Adjusting axle bearings 8 PD EF202 PD EF205 8 PD EF102 PD GR400 9 Installing remov...

Page 3: ...asy access to the internet please contact a SHIMANO distributor or any of the SHIMANO offices to obtain a hardcopy of the User s Manual Please observe the appropriate rules and regulations of the coun...

Page 4: ...rs to the bicycle when traveling on roads NOTICE Be sure to also inform users of the following Check that there is no excess play or looseness in any fastening sections before riding the bicycle If pe...

Page 5: ...5 TO ENSURE SAFETY The actual product may differ from the illustration because this manual is intended mainly to explain the procedures for using the product...

Page 6: ...e used The following tools are needed for installation removal adjustment and maintenance purposes Tool 2 5 mm hexagon wrench 5 5 mm spanner 15 mm spanner Slotted screwdriver TL PD400 Pin or similar t...

Page 7: ...ion removal Installing to the crank 1 Apply a small amount of grease to the threads 2 Use a 15 mm spanner to install the pedals The right pedal has a right hand thread the left pedal has a left hand t...

Page 8: ...pins as shown in the figure 1 1 5 N m Pin Adjusting axle bearings Adjustment is required if the rotating parts are not functioning properly Follow the procedures shown below PD EF202 PD EF205 1 Remov...

Page 9: ...lock nut 10 15 N m Lock nut Cone NOTICE The cones and lock nuts on both pedals have right hand threads Adjust the cone so as to achieve a smooth rotation without excess play when the axle unit is set...

Page 10: ...10 Maintenance Adjusting axle bearings Reference Parts breakdown Inner bush Outer bush 1 Remove the cap using a tool such as a slotted screwdriver Cap...

Page 11: ...d lock nut B etc Lock nut A Lock nut B 3 Pull out the axle unit Axle unit 4 Use a bearing puller to pull out the inner bush 1 Insert the bearing puller into the pedal body Install an attachment that m...

Page 12: ...g puller and inner bush Attachment Inner bush 5 Take out the outer bush Push it out from the crank axle side with a pin or similar tool 8 Outer bush 6 Remove old grease and apply an appropriate amount...

Page 13: ...13 Maintenance Adjusting axle bearings 7 Insert the new inner bush Inner bush 8 Insert the new outer bush Insert it with a pin or similar tool 8 Outer bush 9 Install the axle unit Axle unit...

Page 14: ...ck nut B are threaded right hand for the left pedal and threaded left hand for the right pedal Adjust lock nut B so as to achieve a smooth rotation without excess play when the axle unit is set into t...

Page 15: ...on the pedal and secure it with the screw The shape differs depending on the model PD EF102 1 1 5 N m Screw for fixing the reflector Reflector Plate for mounting the reflector PD EF202 PD EF205 0 8 N...

Page 16: ...16 Maintenance Installing removing the reflectors PD GR400 1 Install the reflector as shown in the figure Reflector 1 1 5 N m...

Page 17: ...Please note specifications are subject to change for improvement without notice English Apr 2021 by SHIMANO INC ITP...