Technical
Service
Instructions
35
< SM-BH62 >
3.
Use an object such as a needle to smooth the inside
of the cut end of the hose, and then install the
connector insert. Attach the hose to the TL-BH61 as
shown in the illustration, and secure the TL-BH61 in
a vise. Then use a hammer or similar tool to knock
the connector insert in firmly until the base of the
connector insert touches the end of the hose. If the
end of the hose is not touching the base of the
connector insert, the hose may become
disconnected or fluid leaks may occur.
1. At brake lever end
Pass the hose through the connecting bolt and the
olive as shown in the illustration.
Cut end
Olive
Connecting bolt
(sold separately)
Hose
Direction of insertion
Cover (sold separately)
Approx. 14 mm
Mark
Mark
Attach the cover to
the connecting bolt
for the brake lever.
Hose
4mm
Olive
Vise
TL-BH61
Connector insert
Connector
insert
Hose
2.
In order to check that the end of the hose is fitted
securely into the base of the hose mount of the
brake lever, make a mark on the hose beforehand
as shown in the illustration. (As a guide, the length
of hose inside the mount should be approximately
14 mm, measured from the cut end of the hose.)
Apply grease to
the outside of
the olive.
Olive
Grease
4.
After checking that the olive is positioned as
shown in the illustration, apply grease to the
threads of the connecting bolts and then attach
the hose to the brake lever as shown in the
illustration.
Brake Lever
Connecting bolt
Olive
Olive
5mm
Hose
Connector insert
Hose
O-rings
Banjo
At caliper end
Check that the O-rings are positioned in the grooves
at both the top and bottom of the banjo, and then
secure the banjo to the calipers as shown in the
illustration. Make sure that the O-rings do not
protrude from the grooves at this time.
The O-ring has grease applied.
Tightening torque:
5 - 7 N·m {44 - 60 in. lbs.}
8 mm spanner
Connecting bolt
While pushing the brake hose,
tighten the connecting bolt.
5.
Tightening torque:
5 - 7 N·m {44 - 60 in. lbs.}
