background image

20

109821_0508

Specific gravity of the batteries

The battery charge condition is judged by the electrolyte

specific gravity measurement.

Periodically measure the electrolyte gravity of the batter-

ies.

For the internal check follow the equipment manufac-

turer's standard.

The relationship between the electrolyte specific gravity

and the battery conditions are as follows:

CAUTION: 

The battery electrolyte is sulfuric

acid.  Prevent contact of electrolyte with skin and
clothes. If this occurs rinse affected area in clean
water.

Specific Gravity Conversion

The specified electrolyte temperature for the gravity mea-

surement is 20°C (68°F).

Measure the electrolyte temperature and use the following

formula for conversion.

S20 =  St + 0.0007 (t - 20)

S20 ; gravity at 20°
St ; gravity measured
t ; electrolyte temperature when measured

Battery Terminal Connections

Periodically, check the battery terminals for loose connec-

tion and corrosion.

Follow the equipment manufacturer's recommendation for

intervals.

Loose connections will cause hard engine starting or insuf-

ficient battery charging.

If the terminals are excessively corroded, disconnect the

battery cables and polish them with a wire brush or sandpaper.

Never reverse the "+" and "-" terminals when reconnecting

the cables.  Even a short period of reverse connection could
damage the electrical system.

Cleaning of Battery

Clean the battery with clean water or tepid water and wipe

them with a dry cloth to remove the water.

Apply a light coat of petroleum jelly or grease to the bat-

tery post.

(2) Alternator Servicing

1. The polarity of the alternator is negative grounding type.

When an inverted circuit connection takes place, the cir-
cuit will be in short circuit instantaneously resulting in
alternator failure.

2. Do not put water directly on the alternator.  Entry of

water into the alternator leads to electrolyte corrosion
causing an alternator failure.
Use caution when cleaning the engine.

3. Disconnect the battery prior to charging with an external

charger.

(3) Wiring Connections

Check all of the electrical wiring for loose connections and

damage.

7.6 Engine Assembly and Others

For continued trouble free engine operation over a long

period of time, the servicing items need a skilled maintenance
technician, therefore, consult your dealer on the following
procedures.

(1) Fuel Injection Nozzle

Use an injection nozzle tester check the static injection

starting pressure and the fuel spray conditions.

Injection nozzle pressure test interval : 

Every 1000 opera-

tion hours.

When the injection starting pressure is too high or too low

or the fuel spray pattern is improper, an abnormal fuel com-
bustion takes place in the engine leading to lowered output
and blackish exhaust smoke.  Further, it can cause a piston
seizure or damage etc.  In such cases, the injection nozzle test
or the nozzle replacement is required.

Injection starting pressure …… Refer to the main data and

specifications.

WARNING: 

When using a nozzle tester, keep

clear of nozzle end. Fuel oil under high pressure
can cause serious injury

Electrolyte Specific Gravity

Battery Conditions

Over 1.300

Over 100% 
(Over charged)

1.290 - 1.270

100%

1.260 - 1.240

75%

Below 1.230

Below 50% 
(Insufficiently charged)

Summary of Contents for E673L

Page 1: ...109821_0508 1 Shibaura Diesel Engine Operation Manuals E673L S773L N843 N843L N844L N844L T Supported by Hustler Turf Equipment Company and Excel Industries Inc...

Page 2: ...2 109821_0508...

Page 3: ...n Should your engine require servicing please contact your nearest Authorized Hustler Turf Dealer He knows your engine best and is ready to meet your needs All information illustrations and specificat...

Page 4: ...er a claim may be denied if your failure to perform maintenance resulted in the failure of a warranted part Receipts covering regular maintenance should be retained in the event of questions and these...

Page 5: ...Precautions during engine operation 13 6 5 Engine stopping 15 6 6 Run in break in for new engine 15 6 7 Engine care for over cooling 15 6 8 Starting the engine after being left unused for a long peri...

Page 6: ...ld hurt you or other people In the warning area we tell you what the hazard is Then we tell you what to do to help avoid or reduce the hazard Please read these warnings If you don t you or others coul...

Page 7: ...2600 24 3kW 2600 34 2hp 3600 25 5kW 3000 44 9hp 2600 33 5kW 2600 46 3hp 3600 35 0kW 3000 54 7hp 2600 40 8kW 2600 56 8hp 3600 42 4kW 3000 Rated output 13 8hp 3000 10 3kW 3000 15 4hp 3600 11 5kW 3600 2...

Page 8: ...e that diesel fuel may foam during a fill up This can cause the automatic pump nozzle to shut off even though your tank is not full CAUTION Do not use home heating oil or gaso line in your diesel engi...

Page 9: ...ality of engine oil may largely affect engine perfor mance startability and engine life Use of unsuitable engine oil will result in piston ring pis ton and cylinder seizure and accelerate the sliding...

Page 10: ...shop towel or cloth Insert it fully and remove it gently again Check the oil level by the level marks on the dipstick The oil level must be between the Max level mark and the Min level mark as illustr...

Page 11: ...Single belt of similar size must not be used as a substitute for a matched belt set Otherwise premature belt wear would result because of uneven belt length 3 Coolant Level Check 1 The coolant level m...

Page 12: ...gets in your eyes flush with large amounts of water at once Then consult a physician immedi ately 3 Since batteries produce hydrogen gas do not make a spark or use fire near the battery 4 When handli...

Page 13: ...o engine noise and if any abnormal noise is heard check the engine to detect the cause Check the fuel combustion condition by exhaust smoke color The exhaust smoke color after engine warming up and at...

Page 14: ...under pressure if either cap is taken off too soon If no steam or engine coolant can be seen or heard open the engine access cover If the engine coolant is boiling wait until it stops before proceedi...

Page 15: ...operating temperature During this time do not race the engine 2 Also do not operate the engine with rapid acceleration rapid machine starting and continuous high speed opera tion 6 7 Engine Over Cooli...

Page 16: ...ne to allow air to escape 2 MODELS E673L S773L N844L N844L T ONLY Add engine oil slowly Pouring the oil too quickly can result in the oil overflowing into the air breather valve and then into the air...

Page 17: ...diesel fuel which is contami nated with water See Diesel Fuel in Section 1 5 Used Engine Oil WARNING Used engine oil contains harmful contaminants that have caused skin cancer in labo ratory animals A...

Page 18: ...the engine and refill with the coolant 4 Cleaning Outside of Radiator Mud or dried grass caught between radiator fins will block the air flow resulting in lower cooling efficiency Clean the radiator...

Page 19: ...o the closed position CAUTION If the cup is removed without turning the lever as instructed the fuel may flow out 2 Loosen the ring nut remove the cup and take out the ele ment 3 Clean the cup install...

Page 20: ...or grease to the bat tery post 2 Alternator Servicing 1 The polarity of the alternator is negative grounding type When an inverted circuit connection takes place the cir cuit will be in short circuit...

Page 21: ...t the clearance of the remaining unadjusted valves I Inlet E Exhaust Model N844L N844L T 3 Using the table below reference position of 1 piston and adjust as necessary measure and adjust the clearance...

Page 22: ...e cooling system and because of its low boiling point 2 High silicate antifreeze is not recommended because it could cause serious silica gelation prob lems 3 Usage and mixing ratio etc should be foll...

Page 23: ...Initial 50 Every 100 Every 200 Every 400 Every 600 Every 1000 Remarks 1 Oil level and condition of oil X See EXPLANATION OF MAINTENANCE SHEDULE 2 Oil leakage check X 3 Oil pressure warning lamp X 4 E...

Page 24: ...rain the sedimented water in fuel filter every 100 hours 8 Fuel filter element replacement Change element every 200 hours 9 Injection nozzle check Check and adjust injection opening pressure and spray...

Page 25: ...ternator Check wear of brush and commutator every 1000 hours check and cleaning 24 Wiring and connection check Check according to the equipment specifications reference every 1000 hours 25 Preheating...

Page 26: ...ety relay failure No fuel injection Fuel is injected but engine does not start No fuel in the fuel tank Clogged fuel filter element or strainer Air in the fuel system Feed pump malfunction Control rac...

Page 27: ...iorated Insufficient fuel supply Air in the fuel system Clogged fuel filter element Uneven fuel injection amount between plungers Deteriorated governor spring Incorrect valve clearance adjustment Dete...

Page 28: ...ge lncorrect injection pressure adjustment lntake valve clearance Incorrect spray condition adjustment Nozzle holder misalignment Insufficient fuel supply to the injection pump Cylinder bore wear Lack...

Page 29: ...ne oil burning or detonation See dealer Overload Reduce the load Clogged air cleaner Check and change Improper fuel Check and change Excessive fuel injection See dealer Improper function of fuel injec...

Page 30: ...are based on the latest product information available at the time of publication The right is reserved to make changes at any time without notice OPERATION MANUAL INDUSTRIAL E673L S773L N843 N843L N8...

Reviews: