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109821_0508

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Procedure: 

1. Turn the fuel lever to the closed position until it stops to

shut off the fuel.

2. Loosen the ring nut, remove the cup together with the

element, and drain the fuel.

3. Clean the cup, install the element and tighten to the filter

body with the ring nut.

4. Turn the fuel filter lever to the open position until it

stops.

CAUTION: 

1) If the cup is removed without turning the fuel
filter lever just above, the fuel may flow out.
2) The cartridge and cup contain fuel.  Take care
not to spill it during disassembly.
3) Perform fuel system air bleeding after the water
in the fuel is drained.

(2) Fuel System Air Bleeding

NOTE: 

Does not apply to Hustler Diesel Z equipment.

The entry of air into the fuel system will cause hard engine

starting or engine malfunction.

After servicing the fuel system; such as emptying the fuel

tank, fuel system water removal, and the fuel filter element
change, be sure to bleed the air from the system.

Because of the "automatic air-bleeding system" being

employed, turn the starter switch to the "RUN" position and
activate the "electromagnetic pump" to bleed the air.

Air bleeding procedure:

1. When the "starter switch" is set to the "Drive" (ON) posi-

tion to activate the electromagnetic pump, fuel is forcibly
sent to the fuel valve of the injection pump and further to
the leak-off pipe of each nozzle holder, where air in the
fuel leaks off automatically to the fuel tank.

2. Start the engine and check the fuel system for fuel enter-

ing the tank.

(3) Fuel Filter Element Change

Change interval

Fuel filter element change interval :

 Every 200

 operating

hours or every season.

Change procedure

1. Turn the fuel filter lever to the closed position.

CAUTION: 

If the cup is removed without turning

the lever as instructed, the fuel may flow out.

2. Loosen the ring nut, remove the cup, and take out the ele-

ment. 

3. Clean the cup, install a new element, and install new

packing on the ring nut.

4. Tighten the cup to the body securely with the ring nut.
5. After installation, turn the fuel filter lever to the open

position.

WARNING: 

1. With the fuel lever in the “OFF” position, the
engine cannot be started.
2. Be careful not to spill fuel on surrounding areas
when removing the fuel cap.
3. After changing the fuel filter element bleed the
air from the system.

(4) Governor Control Seals

As the governor (timing gear case) is precisely adjusted,

most of the controls are sealed, please do not break them.  

CAUTION: 

The warranty of the engine can be

affected if the tamper proof seals on the cylinder
block in back of the timing gear case are broken
during the warranty period by a person who is not
authorized by the manufacturer.

7.4 Air Intake System

(1) Air Cleaner

Engine performance and life vary with the air intake con-

ditions.  A dirty air cleaner element reduces the amount of
intake air, causing reduced engine output and/or a poor run-
ning engine.

Also, a damaged element leads to wear of cylinders and

valves, resulting in increased oil consumption, reduced output
and shortened engine life.

Replace the air cleaner element annually or if the air

restriction indicator shows that the element needs replaced.

CAUTION: 

1. Change the element, if element damage is 
found.
2. Make sure the air filter seals when reassembling
the air cleaner.

7.5 Engine Electrical

The Shibaura engine uses a 12 volt system and a negative

grounding type for the electrical system.

(1) Battery Servicing

Battery maintenance schedules will vary with equipment

and battery types. 

Follow the equipment manufacturer's instructions.

Summary of Contents for E673L

Page 1: ...109821_0508 1 Shibaura Diesel Engine Operation Manuals E673L S773L N843 N843L N844L N844L T Supported by Hustler Turf Equipment Company and Excel Industries Inc...

Page 2: ...2 109821_0508...

Page 3: ...n Should your engine require servicing please contact your nearest Authorized Hustler Turf Dealer He knows your engine best and is ready to meet your needs All information illustrations and specificat...

Page 4: ...er a claim may be denied if your failure to perform maintenance resulted in the failure of a warranted part Receipts covering regular maintenance should be retained in the event of questions and these...

Page 5: ...Precautions during engine operation 13 6 5 Engine stopping 15 6 6 Run in break in for new engine 15 6 7 Engine care for over cooling 15 6 8 Starting the engine after being left unused for a long peri...

Page 6: ...ld hurt you or other people In the warning area we tell you what the hazard is Then we tell you what to do to help avoid or reduce the hazard Please read these warnings If you don t you or others coul...

Page 7: ...2600 24 3kW 2600 34 2hp 3600 25 5kW 3000 44 9hp 2600 33 5kW 2600 46 3hp 3600 35 0kW 3000 54 7hp 2600 40 8kW 2600 56 8hp 3600 42 4kW 3000 Rated output 13 8hp 3000 10 3kW 3000 15 4hp 3600 11 5kW 3600 2...

Page 8: ...e that diesel fuel may foam during a fill up This can cause the automatic pump nozzle to shut off even though your tank is not full CAUTION Do not use home heating oil or gaso line in your diesel engi...

Page 9: ...ality of engine oil may largely affect engine perfor mance startability and engine life Use of unsuitable engine oil will result in piston ring pis ton and cylinder seizure and accelerate the sliding...

Page 10: ...shop towel or cloth Insert it fully and remove it gently again Check the oil level by the level marks on the dipstick The oil level must be between the Max level mark and the Min level mark as illustr...

Page 11: ...Single belt of similar size must not be used as a substitute for a matched belt set Otherwise premature belt wear would result because of uneven belt length 3 Coolant Level Check 1 The coolant level m...

Page 12: ...gets in your eyes flush with large amounts of water at once Then consult a physician immedi ately 3 Since batteries produce hydrogen gas do not make a spark or use fire near the battery 4 When handli...

Page 13: ...o engine noise and if any abnormal noise is heard check the engine to detect the cause Check the fuel combustion condition by exhaust smoke color The exhaust smoke color after engine warming up and at...

Page 14: ...under pressure if either cap is taken off too soon If no steam or engine coolant can be seen or heard open the engine access cover If the engine coolant is boiling wait until it stops before proceedi...

Page 15: ...operating temperature During this time do not race the engine 2 Also do not operate the engine with rapid acceleration rapid machine starting and continuous high speed opera tion 6 7 Engine Over Cooli...

Page 16: ...ne to allow air to escape 2 MODELS E673L S773L N844L N844L T ONLY Add engine oil slowly Pouring the oil too quickly can result in the oil overflowing into the air breather valve and then into the air...

Page 17: ...diesel fuel which is contami nated with water See Diesel Fuel in Section 1 5 Used Engine Oil WARNING Used engine oil contains harmful contaminants that have caused skin cancer in labo ratory animals A...

Page 18: ...the engine and refill with the coolant 4 Cleaning Outside of Radiator Mud or dried grass caught between radiator fins will block the air flow resulting in lower cooling efficiency Clean the radiator...

Page 19: ...o the closed position CAUTION If the cup is removed without turning the lever as instructed the fuel may flow out 2 Loosen the ring nut remove the cup and take out the ele ment 3 Clean the cup install...

Page 20: ...or grease to the bat tery post 2 Alternator Servicing 1 The polarity of the alternator is negative grounding type When an inverted circuit connection takes place the cir cuit will be in short circuit...

Page 21: ...t the clearance of the remaining unadjusted valves I Inlet E Exhaust Model N844L N844L T 3 Using the table below reference position of 1 piston and adjust as necessary measure and adjust the clearance...

Page 22: ...e cooling system and because of its low boiling point 2 High silicate antifreeze is not recommended because it could cause serious silica gelation prob lems 3 Usage and mixing ratio etc should be foll...

Page 23: ...Initial 50 Every 100 Every 200 Every 400 Every 600 Every 1000 Remarks 1 Oil level and condition of oil X See EXPLANATION OF MAINTENANCE SHEDULE 2 Oil leakage check X 3 Oil pressure warning lamp X 4 E...

Page 24: ...rain the sedimented water in fuel filter every 100 hours 8 Fuel filter element replacement Change element every 200 hours 9 Injection nozzle check Check and adjust injection opening pressure and spray...

Page 25: ...ternator Check wear of brush and commutator every 1000 hours check and cleaning 24 Wiring and connection check Check according to the equipment specifications reference every 1000 hours 25 Preheating...

Page 26: ...ety relay failure No fuel injection Fuel is injected but engine does not start No fuel in the fuel tank Clogged fuel filter element or strainer Air in the fuel system Feed pump malfunction Control rac...

Page 27: ...iorated Insufficient fuel supply Air in the fuel system Clogged fuel filter element Uneven fuel injection amount between plungers Deteriorated governor spring Incorrect valve clearance adjustment Dete...

Page 28: ...ge lncorrect injection pressure adjustment lntake valve clearance Incorrect spray condition adjustment Nozzle holder misalignment Insufficient fuel supply to the injection pump Cylinder bore wear Lack...

Page 29: ...ne oil burning or detonation See dealer Overload Reduce the load Clogged air cleaner Check and change Improper fuel Check and change Excessive fuel injection See dealer Improper function of fuel injec...

Page 30: ...are based on the latest product information available at the time of publication The right is reserved to make changes at any time without notice OPERATION MANUAL INDUSTRIAL E673L S773L N843 N843L N8...

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