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Operating manual: Mobile speciality pump CHIEMSEE

SHG

S

PECHTENHAUSER

H

OCHWASSER

-

UND

G

EWÄSSERSCHUTZ

G

MB

H

Gewerbestraße 3, D-86875 Waal, Germany

www.spechtenhauser.de

Tel.:

+49 (0)8246.9695-20

[email protected]

Fax:

+49 (0)8246.9695-24

0119BACHE28

2

1

General Information

Dear Customer,
Thank you for your decision to purchase and install this top-quality product. Please follow
these operating instructions, especially those concerning safety: They are there for your
safety, will save you trouble and guard from loss of guarantee.

One important point first:
If the failure of this submersible pump (power failure, technical defect) can lead to major
material or non-material damage, you may have to take precautions by installing a second
pump with dual pump control, alarm systems (independent of the mains), emergency gen-
erators and other equipment. For information please contact our customer service depart-
ment.

1.1 Versions

The following versions of CHIEMSEE pumps are available:

•

CHIEMSEE:

Pump including carrying frame, CEE motor protection plug with phase
converter, 20 m H07BQ-F cable, B-Storz coupling on inlet and outlet
side, intake nozzle made of PE with B-Storz coupling and flat intake
nozzle made of PE with B-Storz coupling

•

CHIEMSEE H: Like standard CHIEMSEE, additionally suitable for hot liquids up to a

maximum temperature of 90°C, with high-temperature mechanical
seals, high-temperature bearings, heat-resistant motor windings up to
a maximum temperature of 170°C, B-Storz couplings suitable for liq-
uids up to 90°C, intake and flat intake nozzle made of stainless steel

•

CHIEMSEE EX: Like standard CHIEMSEE, additionally explosion-proof (explosion

protection class: II2G Ex d IIB T4), applicable in EX-zones 1 and 2
and for fluids with an ignition temperature of more than 135°C (tem-
perature class T4)

1.1.1 Marking of the pumps

Each CHIEMSEE pump is marked by a nameplate.

The nameplate of CHIEMSEE and CHIEMSEE H gives information about:

Field 1: Manufacturer

Field 6: Electrical input

Field 11: Nominal rotation speed

Field 2: Type designation

Field 7: Operating voltage

Field 12: Rated current consumption

Field 3: Year of manufacture

Field 8: Frequency

Field 13: Max. delivery rate

Field 4: Serial number

Field 9: Max. delivery height

Field 5: Max immersion depth Field 10: Protection class

Field 7

Field 10

Field 1

Field 9

Field 6

Field 2

Field 8

Field 11

Field 3

Field 12

Field 13

Field 5

Field 4

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Summary of Contents for CHIEMSEE A

Page 1: ...Operating Manual Mobile speciality pump CHIEMSEE SHG SPECHTENHAUSER HOCHWASSER UND GEWÄSSERSCHUTZ GMBH Gewerbestraße 3 D 86875 Waal Germany ...

Page 2: ..._____________________________________________________________ 8 4 Operation of the pump ______________________________________________________________ 9 4 1 Explanation of the standard motor protection plug __________________________________ 10 4 2 Operating the pump ____________________________________________________________ 10 4 3 Series connection of CHIEMSEE pumps ____________________________...

Page 3: ...ng on inlet and outlet side intake nozzle made of PE with B Storz coupling and flat intake nozzle made of PE with B Storz coupling CHIEMSEE H Like standard CHIEMSEE additionally suitable for hot liquids up to a maximum temperature of 90 C with high temperature mechanical seals high temperature bearings heat resistant motor windings up to a maximum temperature of 170 C B Storz couplings suitable fo...

Page 4: ...imum density of 1 1 kg l Dangerous pumped media e g explosive toxic hot 60 C may only be pumped within the scope of the use conditions named in these operating instructions The pump can pump solids up to a par ticle size of 80 mm A Storz version or 70 mm B Storz version The pH value of the pumped medium must lie within the range between 5 and 8 No guarantee can be given for safe operation of the p...

Page 5: ... its operation are marked as follows Symbols directly on the pump itself e g Direction of rotation Type plate must be carefully observed and must be maintained in legible condition 1 2 3 Explanation of symbols CE symbol With the CE marking the manufacturer dis tributor or authorised EU representative de clares in accordance with EU Regulation 765 2008 that the product is in conformity with the app...

Page 6: ... maintenance and inspection personnel Legal age Qualified electrician 2 2 Hazards in the event of non compliance with the safety instructions Non compliance with the safety instructions may produce a risk to the personnel as well as to the environment and the machine and results in a loss of any right to claim damages or compensation For example non compliance may involve the following hazards Fai...

Page 7: ...rovided or the trolley available as an accessory to transport the pump Only use the lug provided at the pump s centre of gravity to lower the pump using ropes Never lower the pump by its power cable or a hose connected to the pump 2 5 Safety instructions relevant for maintenance inspection and assembly work It shall be the user s responsibility to ensure that all maintenance inspection and assembl...

Page 8: ...able length 20 m Cable type H07RN8 F EX NSSHÖU J H H07BQ F Sound emission in 1 m 70 dB A Operating voltage 400 V Frequency 50 Hz Protection class IP 68 Rated current 7 3 A 6 9 A Electrical power input P1 3 2 kW pH value 5 8 Density pumping medium 1 1 kg l 3 2 Performance Head bar 0 0 2 0 4 0 6 0 8 1 0 1 2 1 4 CHIEMSEE A Capacity 2500 2160 1810 1460 1090 720 370 50 CHIEMSEE B l min 1800 1590 1370 1...

Page 9: ...5 Waal Germany www spechtenhauser de Tel 49 0 8246 9695 20 shg spechtenhauser de Fax 49 0 8246 9695 24 0119BACHE28 8 Carrying frame made of stainless steel 1 4301 Intake nozzle flat intake nozzle CHIEMSEE PE Intake nozzle flat intake nozzle CHIEMSEE H and EX stainless steel 1 4571 3 5 Wiring diagram 3 6 Dimensions 435 500 395 ...

Page 10: ...st be observed Danger from electric shock No one should be present inside the pumping medium when the pump is in operation The pump may only be operated over FI secured residual current circuit breaker CEE sockets Important The operating personnel must ensure that no third parties e g spectators during demon strations residents affected by floods voluntary helpers curious onlookers etc can stand i...

Page 11: ...e motor protection switch us ing an appropriate screwdriver Never modify the socket for this purpose Insert the motor protection plug into the socket again The red light wrong phase position should no longer be lit Green push button To start the pump the green push button on the motor protection switch is to be pressed Red push button To switch off the pump the red push button on the motor protect...

Page 12: ...p ensure that no one is under the pump in the shaft 7 Make sure that the pump is standing safely 8 Ensure that the pump is switched off To do this the red push button on the motor protection plug has to be pressed Plug the motor protection plug into a socket that is fused via a residual current device RCD with a rated residual current of no more than 30 mA Each plug in connection socket generator ...

Page 13: ...illimetres the flat intake nozzle has to be mounted to the suction side fixed coupling see Image 2a Caution CHIEMSEE H In case of high fluid temperatures of 80 C cavitation might arise during low level pumping In this case the fluid has to be cooled with cold water If low level pumping is to be carried out the following points are to be observed 1 Pump the medium according to section 4 2 of this u...

Page 14: ...ter The disposable glove acts as a non return flap and keeps the water in the pump On starting the pump the disposable glove tears and the pump begins the low level pumping operation 4 6 Deep level pumping In case of a depression pump sump gully etc deep level pumping can be carried out additionally Please observe the following points 1 Pump the medium according to section 4 2 of this user manual ...

Page 15: ...re to be observed 1 Mount the non return flap to the transparent suction hose Caution Only the non return flap from Spechtenhauser is to be used Suction operation with ball flap valves is not possible Only use a transparent suction hose as a suction hose 2 Connect the suction hose to the suction side of the pump 3 Fasten a spiral hose to the outlet side of the pump 4 Pour water into this pressure ...

Page 16: ...p Extension cables can be used for units with a larger output The extension cables used must have a conductor cross section of at least 2 5 mm or larger in order to keep the voltage drop in the cable as low as possible 4 10 Operating the CHIEMSEE H hot water pump Danger due to hot water With hot water pumps there is always the risk of endangering involved persons due to hot spraying water CHIEMSEE...

Page 17: ...ns that the surface of the pump or pump parts never reach a temperature of 130 C In this way the pump can be used in all areas where the ignition temperature of ambient gas or liquid is above 130 C i e in the tempera ture categories T1 to T4 Gb Device protection level device with high protection level for use in hazardous areas which in case of normal operation or foreseeable failures malfunctions...

Page 18: ...s up when the motor protection plug is inserted the pump is rotating in the wrong direction To set the correct rotational direction the mains plug must be removed from the socket and the reversing contact on the mains plug turned with a suitable screwdriver Never tamper with the socket for this purpose Now insert the network plug back into the socket The pilot light 3 Phase control should now no l...

Page 19: ...it cannot be sucked by the pump 2 The float switch must only hang in the medium to the extent that it switches off shortly before the pump sucks air at the latest 4 11 5 Using the CHIEMSEE EX When using EX pumps in explosion areas the provisions from BGR 132 are to be com plied with Caution In the explosion area the pump must only be operated with EX spiral hoses which meet the requirements of the...

Page 20: ...essive substances the chemical resistance of the pump to the pump media is to be checked prior to operation 4 11 6 Maintenance and repair of the CHIEMSEE EX Caution Repairs and maintenance which influence the explosion protection and special mainte nance and repairs on the motor and mains cable may only be carried out by Spechten hauser Customer Service or at the factory In case of infringement th...

Page 21: ... 9695 24 0119BACHE28 20 5 Accessories The following accessories are available for the mobile sewage pump CHIEMSEE Transport cart PVC spiral hoses Non return flap for suction operation with spiral hose Accessory pack with non return flap and suction pressure hoses Flat intake nozzle with integrated non return flap PRCD safety switch Pluggable float switch In case of further questions please contact...

Page 22: ...Maintenance intervals CHIEMSEE and CHIEMSEE H Both pumps are completely maintenance free All components requiring lubrication are life time lubricated During the annual electrical test in accordance with DIN VDE 0701 0702 a trial run must also be performed to check the functional capability of the pump In case of vibrations eccentric pump running or grinding noises a customer service must be carri...

Page 23: ...or flange from the spi ral casing 3 Remove the spiral casing With stubborn block ages it may be necessary to remove the spiral casing with the help of two screwdrivers To do so place the screwdriver on the two designated slots on the spiral casing and lift the spiral casing out 4 Remove the countersunk screw with Torx M8 from the impeller 5 Remove the impeller from the shaft In case of stiffness u...

Page 24: ...ng the impeller the following steps are to be taken 1 Ensure that the polygon connection impeller and shaft have been cleaned 2 Evenly place the impeller on the motor shaft and push it down until it stops 3 The impeller has to be pressed until it stops 4 Screw the impeller with the motor shaft using the countersunk screw with torx M8 To fasten the screws medium strength bolts are to be used Please...

Page 25: ...9695 24 0119BACHE28 24 5 Attach the O ring which is available as a spare part to the motor flange 6 Place the spiral housing over the mounted impel ler on the motor flange 7 Screw the spiral housing to the motor using four cylindrical screws with hexagon socket M12 To fasten the screws medium strength screw locking is to be used Please refer to Table 6 4 1 Screw Tightening Torque for the correct s...

Page 26: ...tor protection plug Caution with CHIEMSEE EX If there is a defective mains cable the repair may only be carried out by Spechtenhauser Customer Service or at the factory Any opening of the cable inlet on the pump and of the motor protection plug is not permitted In case of infringement the explosion permit be comes void and all claims for warranty and damages are lost With the CHIEMSEE and CHIEMSEE...

Page 27: ... 0119BACHE28 26 6 5 2 Assembling the network cable Assembly of the network cable is carried out in the reverse order of disassembly 6 6 Motor With all pumps opening of the motor is not permitted Repairs and maintenance on the motor may only be carried out by Spechtenhauser Customer Service or at the plant In case of infringement all claims for warranty and damages are lost With EX pumps the explos...

Page 28: ...ure loss in the system too high Remove kinks in the pressure line or use a wider pressure line Pump head too high Connect a second CHIEMSEE pump in series Pressure line blocked Clean the pressure line Viscosity of the pumped medium too high Dilute the pumped medium if pos sible or use a more powerful pump Motor protection switch tempera ture or leakage monitoring trips out Wrongly adjusted motor p...

Page 29: ...ile speciality pump CHIEMSEE SHG SPECHTENHAUSER HOCHWASSER UND GEWÄSSERSCHUTZ GMBH Gewerbestraße 3 D 86875 Waal Germany www spechtenhauser de Tel 49 0 8246 9695 20 shg spechtenhauser de Fax 49 0 8246 9695 24 0119BACHE28 28 ...

Page 30: ...ile speciality pump CHIEMSEE SHG SPECHTENHAUSER HOCHWASSER UND GEWÄSSERSCHUTZ GMBH Gewerbestraße 3 D 86875 Waal Germany www spechtenhauser de Tel 49 0 8246 9695 20 shg spechtenhauser de Fax 49 0 8246 9695 24 0119BACHE28 29 ...

Page 31: ...ile speciality pump CHIEMSEE SHG SPECHTENHAUSER HOCHWASSER UND GEWÄSSERSCHUTZ GMBH Gewerbestraße 3 D 86875 Waal Germany www spechtenhauser de Tel 49 0 8246 9695 20 shg spechtenhauser de Fax 49 0 8246 9695 24 0119BACHE28 30 ...

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