Sherpa BPS-Kompakt 3.0 Operating Manual Download Page 4

Page: 4 / 35

BPS – K – 3.0 – 6.0

Sherpa

Autodiagnostik

page: 4

4.3

Modes of Operation ......................................................................................... 16

Installation Requirements.................................................... 17

5.1

Installation........................................................................................................ 17

5.2

Functional Description .................................................................................... 17

5.3

Description of the Process ............................................................................. 17

5.4

Display Units .................................................................................................... 17

5.5

Assembly Site .................................................................................................. 18

5.6

Delivery and Installation Requirements of the Test Stand ........................... 18

5.7

Installation Plan ............................................................................................... 18

5.8

Entire Space Requirement .............................................................................. 18

5.9

Dimensions and Weights ................................................................................ 18

Assembly and Installation, Initial Commissioning............. 19

6.1

Assembly Requirements ................................................................................. 19

6.2

Safety................................................................................................................ 19

6.3

Assembly and Installation............................................................................... 19

6.4

Calibration device in accordance with ISO 17025 ......................................... 19

6.5

Initial Commissioning ..................................................................................... 19

6.6

Option lifting and lowering device ................................................................. 20

6.7

Option Remote Control ................................................................................... 20

Operation ............................................................................ 212

7.1

Safety................................................................................................................ 22

7.2

Operating Elements......................................................................................... 22

7.3

Display Units .................................................................................................... 23

7.4

Operation of the Test Stand............................................................................ 24

7.5

Modes of Operation ....................................................................................... 234

7.6

Remote Control................................................................................................ 25

7.7

Motorcycle brake test (option)........................................................................ 25

Summary of Contents for BPS-Kompakt 3.0

Page 1: ...BPS K 3 0 6 0 Sherpa Autodiagnostik page 1 Operating Manual for Roller Brake Tester BPS Kompakt 3 0 to 6 0...

Page 2: ...ical knowledge in the field of vehicle testing technology version BA BPS K 3 0 6 0 D 120225 language English Date 25 02 2012 Sherpa Autodiagnostik GmbH Am Industriepark 11 D 84453 M hldorf Telephone 4...

Page 3: ...fety 10 2 1 Safety guidelines 10 2 2 Behaviour in the case of an emergency 10 2 3 Purpose and Use 10 2 4 Requirements for the Personnel 10 2 5 Health and Safety at Work 10 2 6 Safety relevant environm...

Page 4: ...ce Requirement 18 5 9 Dimensions and Weights 18 6 Assembly and Installation Initial Commissioning 19 6 1 Assembly Requirements 19 6 2 Safety 19 6 3 Assembly and Installation 19 6 4 Calibration device...

Page 5: ...8 5 Closing down 28 9 Trouble Shooting 29 9 1 Safety 29 9 2 Service Address 29 9 3 Location and marking of fuses 29 9 4 Error type detection 29 9 5 Error checklist 29 10 Maintenance and Repair 32 10...

Page 6: ...nd Layouts 34 12 2 Foundation and Installation Plans 34 12 3 Spare Parts and Consumables 34 12 4 Electronic Documentation 34 12 5 Operating Manuals for the options 34 12 6 Test Reports 34 12 7 Service...

Page 7: ...esting vehicles EC declaration of conformity 1 4 Responsibilities of the Operator The machine may only be installed by competent and qualified personnel The machine may only be used in accordance with...

Page 8: ...t reserve the right to rescind the contract in the case of any unsuccessful attempt to remedy defects and or any impossible replacement delivery 1 7 Documentation 1 7 1 Operating Instructions in accor...

Page 9: ...e regulations applicable to him her and for obtaining independently the respective current regulations Danger If instructions are not followed carefully or not complied with the personal safety can be...

Page 10: ...ose to the machine and be available to the entire personnel of the machine at all times If applicable the operating manual must be forwarded to any subsequent owner of the machine 2 10 Safety markings...

Page 11: ...pply 3 x 400 V AC permissible fluctuation of the nominal voltage 10 protection 3 x 20 Ampere slow supply lead 5 x 2 5 mm 3 1 4 Set of rolls compact 3 0 3 5 6 0 one piece frame width x length x depth m...

Page 12: ...ge the all wheel drive system can be tested 4 1 4 Vehicles with a permanent all wheel drive The following requirements determine whether it is possible to test all wheel drive vehicles whose wheels wh...

Page 13: ...hicle is being tested is the same as for single axis driven vehicles Slightly more time will be needed only if the test unit automatically carries out a cross check If the braking force imbalance is t...

Page 14: ...t The analogue displays the PC converter box and the print box are connected to the control box The whole data transfer happens in the bus system Self test zero balance A permanent self test is carrie...

Page 15: ...are set to the position 0 the test stand recognizes if there is a transmission of power between the left and the right wheel If the wheels which are attached to one axle cannot turn independently the...

Page 16: ...sed when installed on top of repair pits Depending on the national regulations safety elements are required for securing the pit during the construction of the pit Depending on their design self conta...

Page 17: ...a heater is required for the set of rolls 5 6 3 Power supply leads The main power supply has to be on site where the control box has been installed For some options an air connection is also required...

Page 18: ...ssary One side of the PC converter box is connected to the control box and the other one with the serial interface at the computer 6 3 3 Control box The control box must be mounted near the set of rol...

Page 19: ...rs If the lifting lowering device is elevated a vehicle of about 4 t can be driven over the V slot cover without its wheels sinking in between the roller set completely By this means the vehicle can b...

Page 20: ...ct device 6 7 2 Description of the Symbols left right confirm select device 6 7 3 Initial Commissioning The remote control has a rechargeable battery Between the contacts of the battery is a protectio...

Page 21: ...if the load on the driving engines becomes too high and the input speed drops under the pre set slip value Automatic restart In the automatic mode the test stand is switched on again each time after t...

Page 22: ...on the left is forwards on the right backwards left switch is set to 2 right switch set to 1 the direction of rotation and measurement on the left is backwards on the right forwards If one switch is s...

Page 23: ...s of the needle position and with the help of the error code list the error which occurred can be analysed Please Note For the option direction of rotation and measurement reversal have a look at the...

Page 24: ...tion and measurement reversal or remote control are required SVZ 210048 the cover for the rollers is galvanized and pluggable on the BPS Kompakt 3 5 test unit for the motorcycle test a cover plate wit...

Page 25: ...g in the selected direction and the other wheel remains stationary By changing the direction of rotation the direction of measurement is also changed 7 9 2 Preparations For a test incorporating the au...

Page 26: ...ection of rotation If the slip limit has been reached the test stand automatically shuts down If the slip limit has not been reached the brake must be released and after 10 to 15 seconds the test stan...

Page 27: ...age the brake pedal or the parking brake and watch both displays indicating the increasing brake values Continue to increase the brake values until the test stand is shut down by means of the slip swi...

Page 28: ...tion of fuses The power supply must be fuse protected on site The electronics is fuse protected in the control box Microfuses 5A 5A 0 5A 5A F1 F2 F3 F4 9 4 Error type detection 9 4 1 Error message The...

Page 29: ...break orange LED flashes right pointer 2 check the cabling slip sensor roll left line break orange LED flashes right pointer 3 check the cabling slip sensor roll right line break orange LED flashes r...

Page 30: ...er 20 check the cabling sideslip sensor for wheel alignment point zero too small high orange LED flashes right pointer 21 check the sensor adjustment Warnings A limited operation via the automatic but...

Page 31: ...pot at the test stand 10 3 2 Special tools equipment materials in accordance with ISO 17025 mechanical calibration devices for test stands and pedal force meters electronic calibration devices for tes...

Page 32: ...yebolt on top of the roller set hook the carriage straps into the ring and pull the roller set out of the foundation with the help of a lifting equipment 11 2 Disassembly 11 2 1 Essential Safety Guide...

Page 33: ...umables Available on request 12 4 Electrical Documentation Available on request 12 5 Operating Manuals for the options remote control computer program SherlanePC brake pressure gauge and load simulati...

Page 34: ...EC Machinery Directive 2006 42 EC of May 17 2006 EMC Directive 2004 1 08 EC of December 15 2004 Directive on Electrical Equipment 2006 95 EC of December 12 2006 Certified tests BPS 3 0 T v Nord Certi...

Page 35: ...BPS K 3 0 6 0 Sherpa Autodiagnostik page 35 14 Notes...

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