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XR-40X/XR-41X/XG-F260X

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XR-40X

Service Manual

 

SAFETY PRECAUTION

IMPORTANT SERVICE SAFETY NOTES

IMPORTANT SERVICE SAFETY NOTES (for USA)

Service work should be performed only by qualified service technicians who are
thoroughly familiar with all safety checks and servicing guidelines as follows:

WARNING

1. For continued safety, no modification of any circuit

should be attempted.

2. Disconnect AC power before servicing.

BEFORE RETURNING THE PROJECTOR:
(Fire & Shock Hazard)

Before returning the projector to the user, perform
the following safety checks:

1. Inspect lead wires are not pinched between the chassis

and other metal parts of the projector.

2. Inspect all protective devices such as non-metallic

control knobs, insulating materials, cabinet backs,
adjustment and compartment covers or shields,
isolation resistor-capacity networks, mechanical
insulators, etc.

3. To be sure that no shock hazard exists, check for

current leakage in the following manner:
Plug the AC cord directly into a 120 - volt AC outlet,
(Do not use an isolation transformer for this test).
Using two clip leads, connect a 1.5k ohm, 10 watt
resistor paralleled by a 0.15µF capacitor in parallel
between all exposed metal cabinet parts and earth
ground.

Use an AC voltmeter with sensitivity of 5000 ohm per
volt., or higher, sensitivity to measure the AC voltage
drop across the resistor.
All checks must be repeated with the AC plug
connection reversed. (If necessary, a non-polarized
adapter plug must be used only for the purpose of
completing these checks.)
Any reading of 0.4 volts RMS (this corresponds to 0.27
milliamp. AC.) or more is excessive and indicates a
potential shock hazard which must be corrected before
returning the unit to the owner

.

SAFETY NOTICE

Many electrical and mechanical parts in DLP
Projector have special safety-related characteristics.
These characteristics are often not evident from visual
inspection, nor can protection afforded by them be
necessarily increased by using replacement components
rated for higher voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this manual; electrical
components having such features are identified by “

and shaded areas in the Replacement Parts Lists and
Schematic Diagrams. For continued protection,

replacement parts must be identical to those used in
the original circuit. The use of a substitute replacement
parts which do not have the same safety characteristics
as the factory recommended replacement parts shown
in this service manual, may create shock, fire or other
hazards.

WARNING: The bimetallic component has the primary

conductive side exposed. Be very careful in
handling this component when the power is on.

DVM

AC SCALE

1.5k ohm

10W

TO EXPOSED
METAL PARTS

CONNECT TO
KNOWN EARTH
GROUND

0.15 µF

TEST PROBE

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Summary of Contents for XG-F260X

Page 1: ...for maintaining the safety and performance of the set This document has been published to be used for after sales service only The contents are subject to change without notice TopPage CONTENTS In the interests of user safety Required by safety regulations in some countries the set should be restored to its orig inal condition and only parts identical to those specified should be used This Service...

Page 2: ...BALLAST POWER Ass y DSETUE149FMG0 BALLAST CONTROL Unit DUNTKE150WEF0 PHOTO SENSOR Unit DUNTKE151WEF0 R C RECEIVER Unit DUNTKE152WEF0 MAIN Unit DUNTKE153FMF0 XR 30X DUNTKE153FMF2 XR 40X 41X No parts changed MAIN Unit DUNTKE153FMF4 XG F210X DUNTKE153FMF3 XG F260X No parts changed DMD Unit DUNTKE154WEF0 CABINET AND MECHANICAL PARTS Please refer to a Parts Guide OPTICAL MECHANISM PARTS Please refer to...

Page 3: ...o measure the AC voltage drop across the resistor All checks must be repeated with the AC plug connection reversed If necessary a non polarized adapter plug must be used only for the purpose of completing these checks Any reading of 0 4 volts RMS this corresponds to 0 27 milliamp AC or more is excessive and indicates a potential shock hazard which must be corrected before returning the unit to the...

Page 4: ...exposées qui présentent une voie de retour au châssis antenne coffret métallique tête des vis arbres de commande et des boutons écusson etc et mesurer la chute de tension CA en travers de la résistance Toutes les vérifications doivent être refaites après avoir inversé la fiche du cordon d alimentation Si nécessaire une prise d adpatation non polarisée peut être utilisée dans le but de terminer ces...

Page 5: ...e radiation UV éviter tout contact direct avec les yeux 5 La lampe moyenne pression implique un risque d explosion Toujours suivre les instructions d installation décrites ci dessous et manipuler la lampe avec soin NOTE TO SERVICE PERSONNEL UV RADIATION PRECAUTION The light source lamp in the projector emits small amounts of UV Radiation AVOID DIRECT EYE AND SKIN EXPOSURE To ensure safety please a...

Page 6: ...tted from an opening between the exhaust fans it is rec ommended to place the cap of the optional lens on the opening during servicing to avoid eye and skin exposure DANGER Never turn the power on without the lamp to avoid electric shock or damage of the devices since the stabilizer generates high voltages at its start UV RADIATION PRECAUTION Continued Lamp Replacement Note Since the lamp reaches ...

Page 7: ...ITER TOUT RISQUE D INCENDIE OU D ELECTROCUTION NE PAS PLACER CET APPAREIL DANS UN ENDROIT HUMIDE OU MOUILLE L éclair terminé d une flèche à l intérieur d un triangle indique à l utilisateur que les pi eces se trouvant dans l appareil sont susceptibles de provoquer une décharge électrique Le point d exclamation à l intérieur d un triangle indique à l utilisateur que les instructions de fonctionneme...

Page 8: ...ich is higher than the conventional lead solder by 40 C and as it has poor solder wettability you may be apt to keep the soldering bit in contact with the PWB for extended period of time However Since the land may be peeled off or the maximum heat resistance temperature of parts may be exceeded remove the bit from the PWB as soon as you confirm the steady soldering condition Lead free solder conta...

Page 9: ...put current Power consumption Standby Operation temperature Cabinet Dimensions main body only Weight approx F number Zoom Focus DVI D Compatible with HDCP DVI I Compatible with HDCP RGB Component mini D sub 15 pin S Video mini DIN 4 pin Video RCA Audio ø3 5 mm stereo minijack Audio RCA RGB Component mini D sub 15 pin Audio ø3 5 mm stereo minijack USB Type B RS 232C mini DIN 9 pin XR 40X XR 41X XG ...

Page 10: ...rn using CA100 2 On the screen where bit dropouts occur raise the values of R G B Contrast Adjust the values so that bright red green and blue bit dropouts appear on a black background and amounts of change in x value of R and y values of G B become 100 1000 or more 3 If adjustment is performed manually watching the screen make adjustment so that bright red green and blue bit dropouts appear on mo...

Page 11: ...ce adjustment 1 Feed the 50 gray signal 2 Select the following group and subjects Group CONFIRM VIDEO Subject V R OS V B OS 1 V R OS is 132 V B OS is 132 10 White balance checking and readjustment 1 RGB Input sRGB Input VIDEO Input DTV Input DVD Input Check that there is no deviation of white balance with the monitor 11 Off timer performance 1 Select the following group and subjects Group CONFIRM ...

Page 12: ...timer for this model 1 Resetting procedure In Stand by run this command to clear the operating time of the lamp to 0 and turn on the power Press and hold ENTER and MENU and then press the STANDBY ON key of the set Forced disabling of the System Lock of this model 1 Disabling procedure With System Lock input window onscreen press the MENU ENTER ENTER MENU ENTER ENTER and MENU keys in this order on ...

Page 13: ...G BLK 256 B BLK 256 S R OS 128 S G OS 128 S B OS 128 VIDEO V CONT 124 V BRIGHT 68 V COLOR 154 V HUE 128 V R OS 132 V G OS 128 V B OS 132 OFFSET MODE 0 OFFSET CONT 0 OFFSET BRI 0 MODEL MODEL SELECT 0 CHECK LED CHK 0 TEMP OFF INFO VERSION MODEL VER PATTERN RGB 1 RGB50 1 CORSS 1 STEP 1 COLOR 1 CHR 1 LAMP CURRENT 0 HISTORY1 0 HISTORY2 0 HISTORY3 0 HISTORY4 0 TOTAL 0 TEMP FAN TEMP1 TEMP2 FAN0 3 FAN1 3 ...

Page 14: ... R7805 of the ballast control PWB DUNTKE150WEF0 so that the voltage of the tester reaches 71 0 5V Adjustment value 71 0 5V CAUTION 1 Caution for electric shock Do not touch the test points TP1 and TP2 of the adjustment jig when supplying power since a high voltage and large current is applied to them 2 Caution for heat Be careful that the resistance load of the adjustment jig produces a high tempe...

Page 15: ...fter sales service only The contents are subject to change without notice XR 40X XR 41X XG F260X PartsGuide 1 PRINTED WIRING BOARD ASSEMBLIES 2 CABINET AND MECHANICAL PARTS 3 OPTICAL MECHANISM PARTS 4 SUPPLIED ACCESSORIES 5 PACKING PARTS NOT REPLACEMENT ITEM 6 SERVICE JIGS AND EQUIPMENT USE FOR SERVICING CONTENTS XG F260X XR 41X XR 40X MODELS MULTIMEDIA PROJECTOR Note The reference numbers on the ...

Page 16: ...Not Available N BALLAST POWER Unit Order the BALLAST POWER Ass y DSETUE149FMG1 when replacing ballast power unit DUNTKE149WEF1 N DUNTKE150WEF0 BW N J BALLAST CONTROL Unit N DUNTKE151WEF0 AY N J PHOTO SENSOR Unit N DUNTKE152WEF0 AY N J R C RECEIVER Unit N DUNTKE153FMF2 DA N J MAIN Unit XR 40X 41X N DUNTKE153FMF3 DB N J MAIN Unit XG F260X N DUNTKE154WEF0 CN N J DMD Unit without the DMD chip ...

Page 17: ...NET AND MECHANICAL PARTS 18 42 1 2 1 5 1 1 1 3 1 4 1 10 19 40 25 30 40 29 24 6 12 15 2 1 2 1 3 2 1 1 2 1 2 40 41 37 26 2 8 2 2 4 2 6 2 9 2 7 9 40 2 3 2 5 27 16 14 2 2 10 40 34 39 33 39 38 8 4 5 10 17 23 43 45 22 32 2 10 2 11 44 10 31 ...

Page 18: ...GPA036WJSA AP N J Foot Front Adjuster 2 9 PSPAZB478WJZZ AC N J Spacer 2 10 QCNW F721WJQZ AN N J Connecting Cord 2 11 XEBSN30P10000 AA J Screw 4 Refer to Optical Mechanism Parts 5 AN XR30LP N J Lamp Unit 6 LHLDFA011WJKZ AC J Holder Power PWB 8 LHLDZA849WJKZ AQ N J Holder Bimetal 9 LX BZ3049GEFN AB J Screw x4 10 LX BZ3100CEF7 AA J Screw x7 12 LX BZA186WJF9 AD N J Screw x2 14 NFANRA076WJ00 BM N J Fan...

Page 19: ... 4 32 4 33 4 33 4 30 4 24 4 36 4 12 4 18 4 33 4 33 4 31 4 31 4 31 4 33 4 33 4 26 4 31 4 31 4 23 4 14 4 31 4 31 4 31 4 28 4 15 4 20 4 33 4 33 4 21 4 22 4 33 4 33 4 34 4 34 4 33 4 13 4 1 4 4 4 9 4 8 4 7 4 5 4 6 4 2 4 3 11 11 13 13 20 7 35 36 28 21 11 11 13 13 4 33 4 33 4 16 4 11 4 33 4 27 4 29 4 33 4 33 4 33 4 25 ...

Page 20: ...NS A059WJZZ BF J Lens 4 19 PLNS A080WJZZ AT N J Lens 4 20 PLNS A083WJZZ AT N J Lens 4 21 PLNS A084WJZZ AT N J Lens 4 22 PLNS A085WJZZ BD N J Lens 4 23 PMiR A125WJZZ AU N J Mirror 4 24 PRDARA446WJFW AQ N J Heat Sink 4 25 PSLDHA048WJFW AK N J Shield 4 26 PSLDPA077WJFW AM N J Shield 4 27 PSLDPA072WJKZ AZ N J Shield 4 28 PSLDPA073WJFW AD N J Shield 4 29 RH HXA040WJQZ AS N J Thermistor 4 30 TLABZB026WJ...

Page 21: ...Z AT J AC Cord for Europe except U K X4 QCNWGA045WJPZ AU J RGB Cable X5 QCNWGA091WJPZ AZ N J DIN D sub RS 232C adaptor XG F260X X6 RRMCGA581WJSA BD J Remote Control X7 TCAUZA187WJZZ AC J WEEE Caution Sheet Except U S A and Canada X8 TGAN A794WJZZ AB N J SEC Warranty for USA X9 TGAN A811WJZZ AB N J SECL Warranty for Canada X10 TiNS D050WJZZ AX N J Operation Manual XR 40X X10 TiNS D109WJZZ AR N J Op...

Page 22: ...XR 40X XR 41X XG F260X 8 5 PACKING PARTS NOT REPLACEMENT ITEM S7 S1 S3 S8 S6 S6 S3 S4 S10 S5 S11 S11 S9 S2 S8 For XR 40X For XR 41X XG F260X ...

Page 23: ...rage case XR 41X XG F260X S8 TLABV0003SEZZ Model Name Label S9 TLABVA333WJZZ Bar Code Label for U S A Canada S9 TLABVA493WJZZ Bar Code Label for Europe U K S10 TLABZA610WJZZ Recycle Label for Europe except U K S11 TLABZA957WJZZ C W Mark x2 for Europe and Singapore 6 SERVICE JIGS AND EQUIPMENT USE FOR SERVICING N QCNW C516WJQZ AG J Extension Cable 3pins L 200mm Main to Fan x2 N QCNWKA006WJZZ AX J E...

Page 24: ...d stored in a retrieval system or transmitted in any from or by any means electronic mechanical photocopying recording or otherwise without prior written permission of the publisher ALL RIGHTS RESERVED 2007 TQ2222 S YK DS SHARP CORPORATION AV Systems Group CS Promotion Center Yaita Tochigi 329 2193 Japan ...

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