Sharp SV-4328 Maintenance Manual Download

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PRECISION MACHINE TOOLS

Ver 2 Maintenance Manual

Item Order

Number

Name

Qty.

1 A0200000100 Main

bracket

2 D0000050501 M8*50mm

screw

3 D0012050051 Hexagonal nut

A0101000100

Adjusting spacer for belt

5 D0011040901 M6

safety

washer

6 D0000040251 M6*30mm

screw

C0253000100

Z axis left upper wipe

8 D0000030151 M5*15mm

screw

C0253000200

Z axis right wiper

10 D0000040201 M6*20mm

screw

11 D0000050351 M6*35mm

screw

12 D0000050301 M8*30mm

screw

13 D0011050141 M8

safety

washer

14 A0130100700 Adjustable

spacer

15 A0253000100 Embedded

plate

C0062000120

O - Ring

17 A0200000200 Embedded

guide

plate

A0200000300

Lift side guide plate

19 D0004070401

Embedded adjusting screw

D0011090301

M16 safety washer

21 D0000090501 M16*50mm

screw

22 B0270000100 Embedded

guide

plate

C0002020081

Socket countersunk head screw

A0200000400

Right side guide plate

25 D0000040101 M6*10mm

screw

B0270000200

Under cover of head

27 D0000040408 M6*40mm

screw

28 C0062000110 Ball

valve

29 A0200000500 Distributor

block

Summary of Contents for SV-4328

Page 1: ...SV 4328 SV5128 SV6332 MAINTENANCE MANUAL ...

Page 2: ...truction 24 3 6 A i r C o m p r e s s o r Tr o u b l e s h o o t i n g 2 5 Chapter 4 The Lubrication Unit 4 1 Centralized Lubrication System Diagram 27 4 2 Spindle Bearing Lubrication 29 4 3 Guide ways and Ball Screw Lubrication 29 4 4 Lubrication of the Cam Box of Tool Magazine 34 4 5 Counterweight Chain and Sprocket Bearing Lubrication 34 4 6 C y l i n d e r L u b r i c a t i o n 35 4 7 L u b r ...

Page 3: ...3 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual Chapter 1 Routine Maintenance ...

Page 4: ... Clean A Adjustment F Function check G Grease coasting R Replace when necessary No Maintenance Daily Weekly Monthly Annually Note 1 Spindle operation warm up 2 Spindle unit Spindle nose 3 Lubrication pump Depending on the brand of the lube oil 4 Lubrication unit Lubrication pump oil volume 5 Spindle oil coolant unit 6 Temperature difference setup 1 C 7 Spindle oil coolant unit Oil coolant unit fil...

Page 5: ...tton F 18 Spindle cooling fan 19 Electric box CNC axial battery R 20 Machine static precision check A 21 Machine position precision check A Replace 22 Spindle cooling fan 23 Oil skimmer F Note The schedule presented in table is for normal operation only If the environment is not optimal or if the usage frequency has exceeded the suggested basic standard you may need to increase the frequency of ma...

Page 6: ...SION MACHINE TOOLS Ver 2 Maintenance Manual 1 2 Routine Maintenance Instruction Diagram 14 15 Tool magazine Automatic tool change system 1 2 Spindle unit 17 Operation box 16 Emergency stop button 12 13 Coolant ...

Page 7: ...7 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual Machine precision check 20 21 ...

Page 8: ...8 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual 18 19 Electrical box 22 Fans 23 Oil skimmer ...

Page 9: ...9 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual 5 6 7 Spindle oil temperature controller 8 9 10 11 Air compressor preparation unit 3 4 Central lubrication system ...

Page 10: ...dard broach bolts Broach bolt is an important component jointing the spindle and the tool shank Using a wrong broach bolt is hazardous for the operation Make sure that only the standard one is used Spindle pre operation check Check the machine before spindle operation according to instructions given in Section 2 4 in order to extend the lifespan of the spindle Manually loosening the spindle s cutt...

Page 11: ... tank of the air compressor Water drainage is more effective in the morning Lube oil from the lubricating pump automatic Lube oil is released by the lubricating pump to lubricate the guide ways and the lead screws Insufficient lubrication may speed up the abrasion and affect machine precision Always make sure that there is enough oil in the tank If the amount of oil is below the lower limit of the...

Page 12: ...de ways To extend the lifespan remove the dust or they may scratch the slide Correctly locking the work pieces When placing work pieces onto the workbench make sure that they are well locked or they may spin out and cause personnel injury Correctly locking the doors Make sure the operation door and the two side doors are well locked to prevent the cutter from bursting apart or iron filings from fl...

Page 13: ...13 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual Chapter 2 The Spindle Unit ...

Page 14: ... of the spindle and weight of the shank Therefore using a shorter cutter with a smaller diameter for high speed chipping is advantageous in terms of spindle vibration temperature increase thermal deformation and processing precision 4 The geometric shape of the cutter blade has an effect on cutter abrasion Increase the angular backlash of the blade can reduce abrasion due to scratches Suitable cut...

Page 15: ...15 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual 2 2 Tool Shank and Broach Bolts ...

Page 16: ...16 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual CAT 40 STUD ...

Page 17: ...eck Contents 1 Routine operation Max Rpm 20 10 1 Less than 10 C increase of temperature 2 Shocks 3 Noises 2 If the spindle has been stopped for more than two hours warm up is compulsive 20 10 1 Less than 10 C increase of temperature Shocks 2 Noises 3 Spindle stopped for more than 72 hours 1 20 2 50 10 10 1 Less than 10 C increase of temperature 2 Shocks 3 Noises 4 Spindle stopped for more than 2 w...

Page 18: ...stalled onto the spindle do not operate the spindle See the figure below If the temperature of the bearing has increased for more than 10 reduce the rotation speed of the spindle to 500 and do not carry out the warm up until the temperature is about 5 C higher than the room temperature ...

Page 19: ... of the maximum speed The machine has to have a forced warm up for 10 minutes before starting the actual work 5 Do not adjust the oil air mixing valve Use the factory set default value for lubrication interval Do not change the values arbitrarily or the bearing may be damaged 6 For this unit if the screen displays ALARM 1002 1056 2004 check and turn off the alarm before continuing the operation 7 ...

Page 20: ... is blocked the screen will display ALARM 1002 3 The third spindle protection is the pressure switch for air pressure supply If there is insufficient air pressure the mixing valve will be incapable of emitting the oil aerosol If this ALARM goes off check whether the oil pipeline is broken and whether air pressure supply is sufficient 4 If the clients still cannot turn off the alarm after checking ...

Page 21: ...21 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual Chapter 3 The Air Compressor Unit ...

Page 22: ...22 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual 3 1 Air Compressor System Layout Air gun Air pressure source Machine front ATC Rotary disk type tool magazine ...

Page 23: ...23 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual 3 2 Air Compressor System Circuit Diagram 3 3 Air Compressor Unit Connect to the air pressure source ...

Page 24: ...24 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual 3 4 Air Compressor Detailed Specifications and Functions ...

Page 25: ...25 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...

Page 26: ...3 8 1 7 Copper double male thread connector 3 8 1 8 Solenoid valve 1 4 2 2 way 1 9 Copper street elbow 1 4 1 10 Copper 900 double male thread connector 1 4 2 11 Connecting block MACP300 T10 1 12 Quick straight connector 10mm_3 8 1 13 Straight connector 1 4 T 3 8 T 1 14 Air distribution block 1 4 2 1 15 Solenoid valve MUSC 220 4E1 DC24 with lamp 1 16 Copper female thread four way connector 3 8 1 17...

Page 27: ...ngle solenoid operated 1 22 L shape compressor fitting 8mm_3 8 1 23 Throttle valve 8mm_1 4 1 24 Lubrication pump oil cup 55cc MACP300 12A 1 25 L shape compressor fitting 10mm_3 8 1 26 Quick nylon tube connector 10mm_1 4 90 1 27 Hex head plug 1 4 4 28 Copper 900 double male thread connector 3 8 1 29 Muffler flat 1 4 3 ...

Page 28: ...hould check whether there is any water accumulation at the shift or at the end of the day If the water drainage function is abnormal water vapor may get into the air compressor component thereby reducing the lifespan For the water drainage function of the filter to be more effective water in the air tank of the air compressor should fully drained out It is also recommended to install a dehumidifie...

Page 29: ...leakage at the screw cap 1 Loosened cap nut 2 Broken film 1 Tighten the cap nut 2 Replace the film No oil dripped from the oil cup 1 The adjusting needle being too tight 2 The adjusting needle cannot be closed or there are dirts on the needle The adjustment needle cannot bear the pressure 3 Broken or damaged adjusting needle or needle base 1 Loosen up the needle 2 Reduce the oil volume until the l...

Page 30: ...30 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual Chapter 4 The Lubrication Unit ...

Page 31: ...tion System Diagram 1 Components of the lubrication oil pump a Flow rate 300cc min b Voltage 220V 50 60 HZ c Power 150W d Maximum output pressure 15kg cm e Oil tank capacity 6L Connections 1 3 Electric source 2 3 Manual oil injection 4 5 Floating switch 6 7 Pressure in section ...

Page 32: ...3 Ground the ground wire 4 A filter is installed on the inlet of the oil tank Do not contaminate the manifold block components 5 Wash the filter whenever it is contaminated to maintain its function 6 Do not drop oil water or other onto the control circuit or the control circuit may be damaged 7 Pay attention to the oil level when filling up the oil Number Model Name Quantity 1 PA6 Pipe cape 3 2 PB...

Page 33: ...w Lubrication The linear guide way of X Y and Z axes and the ball screws are lubricated by a centralized lubrication system which lubricates according to the set schedule Machine operators must ensure that the oiling machine has enough oil as well as whether there is any abnormality 1 Lead Screw Lubrication The bearing of the lead screw can be divided into the motor end and the housing end Lube oi...

Page 34: ...tire guide way Press the red button on the lube oil pump for about 40 sec before releasing the button Wait for 10 sec to repeat the above procedure Repeat this process until lube oil has leaked out from the guide way Cautions The oil tank has a 6 L capacity Add oil from the oil inlet each week or when necessary If the oil level reaches the minimum oil level the operation panel will issue an alarm ...

Page 35: ...AD UNIT Number Model Name Quantity 1 PA6 Pipe cape 1 2 PB6 Pipe 1 3 PQ101 Connector 1 4 PH601 Straight angle connector 1 5 HBL 3 Volume based distributor 1 6 PAN4 nut 7 7 PB4 Pipe 14 8 PA4 Pipe cape 7 9 PH4 1 Straight angle flat connector 7 10 PG01 Sealing plug 1 ...

Page 36: ...e way surface A Right front guide way surface G Left front reference surface and pressure plate B Right front reference surface and pressure plate E Left rear reference surface and pressure plate C Right front reference surface and pressure plate F Left rear guide way surface D Right rear guide way surface ...

Page 37: ... straight angle connector 1 2 PB6 Pipe 7 3 JD6 Fixed dual connector 1 4 PH601 Straight angle connector 3 5 PKD6 3 way pipe 1 6 HBL 4 Volume based distributor 1 7 PQ01 Sealing plug 2 8 PAN4 nut 9 9 PB4 Pipe 18 10 PA4 Pipe cape 9 11 PD401 Connector 8 12 HBL 5 Volume based distributor 1 Saddle unit ...

Page 38: ...rear guide way surface F Rear left left reference surface N Rear right left reference surface G Rear left right reference surface O Rear right right reference surface H Left front embedded pressure plate P Right front embedded pressure plate Number Model Name Quantity 1 PKD6 3 way pipe 2 2 PB6 Pipe 8 3 PA6 Pipe cape 8 4 HBL 4 Volume based distributor 1 5 HBL 5 Volume based distributor 2 6 PAN4 Nut...

Page 39: ...checked on whether there is enough oil for the oil lens If not add oil After 2 400 hour of operation replace the circulating oil in the cam box 4 5 Counterweight Chain and Sprocket Bearing Lubrication Apply lube oil onto the sprocket of the counterweight chain There is an oil inlet at the center of the sprocket bearing Add oil at least once a year Lubricate the counterweight chain too Oil lens Oil...

Page 40: ...nce dot not disassemble the oil cup or it may be damaged 3 The color of the oil will be darkened if it has not been replaced for a long time It will affect the air pressure and lifespan of the machine Check it routinely or monthly 4 It is abnormal is the oil is depleted within 2 to 3 days Check whether there is leakage at the oil cup or the cup is broken If so replace the oil cup If the depletion ...

Page 41: ...41 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual Chapter 5 The Spindle Oil Cooling Unit ...

Page 42: ...42 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual 5 1 Oil Cooling Pipeline Diagram ...

Page 43: ... correct type of oil according to the instructions presented on the plaque b The air filter of the cooling unit should be kept clean It can be taken out for cleaning c The cooling unit also has a oil filter which has to be cleaned routinely Names and operation of functions on the small panel ...

Page 44: ... the SV is set to temperature of the oil will be greater than of machine When the SV is set to temperature of the oil will be less than of the machine In general these two temperatures are set to be equal If the oil temperature is set to be lower than the machine temperature temperature of the oil tank will be smaller than that of the machine In this case condensation may occur which could contami...

Page 45: ...45 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...

Page 46: ...r lamp is lighted up see figure 1 2 Check that electrical resistance of compressor and pump is above 500 ohms 3 Check that the oil level is at least at 80 level of the oil tank see figure 2 4 Check that the outlet of the oil tank is tightly secured 5 Check that the overload switch is at on position 6 Check that value is set at 5 kg cm for the pump pressure 5kg cm indicates 12 L min 20L min 30l min...

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Page 48: ...running cooler can not reach to the setting temperature and working machine s spindle is hot If the above situation occurred please call professional technical staff to dispose or contact us directly Oil tank and filter 1 Oil level in tank should be ay least at the 80 level mark to prevent the air into the pump At the same time maintain the oil is clean 2 The oil filter must be replaced or cleaned...

Page 49: ... 7 Adjust oil pressure switch DIFF 0 3 kgf cm range 0 8 0 8 cmHg PUMP is lighted 1 Overload relay is off 2 Pump switch is off 3 Inlet pipe is clogged 1 Reset switch 2 Reset pump switch Clean pipe and replace oil filter COM is lighted 1 Overload relay off 2 Compressor breakdown 1 Reset switch 2 Replace compressor HP is lighted 1 Condenser is too dirty 2 Air filter is not clean 3 Cooling fan doesn t...

Page 50: ...50 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual Chapter 6The Electrical Unit ...

Page 51: ...e five basic rules below 1 Only people know about this machine and have qualification as well as permission can operate the machine or performance the maintenance Those competent individuals have to receive appropriate training to understand the safety and protective measures as well as machine maintenance work These individuals have to be approved for their safety control ability Especially those...

Page 52: ...ys b The dust pan has two security keys To prevent the memory to be modified arbitrarily use the function showed on the right figure Emergency stop Press this button to halt the operation immediately Memory edit lock This key is used to prevent unauthorized or arbitrarily changing of the processing procedure ...

Page 53: ... The functions are presented on the right figure c Keep the user s manual at an easily accessed location If the manual word can t read please call the agent and confirm the model as well as the model number of the machine Main power switch Before performing and maintenance repair or for any emergency condition turn of this switch Locked electrical box The box cannot be opened by unauthorized perso...

Page 54: ...54 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual Chapter 7 Appendix ...

Page 55: ...scosity ISO VG68 2 Anti rust foam oxidation and emulsification 1 High thermal conduction 2 Good lubrication Lubrication Methods Oil feeder Automatic centralized lubrication Circulation Oil replacement interval When needed When needed Add more when needed replace the oil every year When needed Tank capacity 55CC 3L 270L Recommended Brands 1 MOBIL RARUS 424 2 ESSO TERESSO S32 3 CASTROL HYSPIN VG32 4...

Page 56: ...ange the positive and negative move distance of the Z axis to 99999999 and 99999999 Afterward return the Z axis to zero position Put a cutter on the spindle Measure 0 6 0 8 mm the distance of tool unclamp Then remove the cutter 2 Lock the tool calibration magazine module onto the body of the tool magazine Tool magazine calibration module Adjustment block ...

Page 57: ...e dial indicator to measure the position of the arm of the cutter The X axis deviation should not exceed 0 1mm 5 Fasten the screws circled by a red line according to the ISO standard 6 Hammer the tool magazine into the fixing pin circled by a yellow line Dial indicator Arm Modular concentricity test gauge Gripper Fixing screw for the tool magazine Fixing pin for the tool magazine Fixing screw for ...

Page 58: ...is from the nose end of the spindle to a position that is 130mm above the workbench See the figure below 2 1 Treat this position as the origin Zero the value corresponded to the Z axis on the screen 2 Shift the Z axis to a position where the corresponding position on the screen is 740mm Nose end of the spindle 130mm ...

Page 59: ...59 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual 4 At this point the relative distance between the spindle nose end and the workbench is 740mm See the figure below 740 mm ...

Page 60: ...mode and look for 1815 Change the APZ of the Z axis to 0 before turning on the machine 5 After turning on the machine enter Parameter 1815 to change APZ of Z axis to 1 Turn on the machine again At this point the position of the Z axis will be treated as the machine reference point ...

Page 61: ...61 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual 7 4 Descriptions on Program and Servo Alarms ...

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Page 116: ...116 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual 7 4 List of the Machine Components 1 Spindle SV4328 SV5128 ...

Page 117: ...117 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...

Page 118: ...71A 1 100 A0001000600 Spindle Body R2059A 1 110 A0001000700 Pull Stud R1122D 1 120 C0088005000 Steel Bearing HS7014C T P4S UL 4 130 A0001000800 Washer R0013C 2 140 C0062000150 Blot SNA3 6 90102 6 150 C0088005100 Nut YSF M70 P2 1 160 A0001000900 Collar R1266A 1 170 A0001001000 Round Key R4180B 1 180 A0001001100 Nut R1314B 1 190 A0001001200 Sensor Ring R1152E 1 200 C0062000151 O Ring ID4 8 W1 9 7 21...

Page 119: ...56 O Ring ID34 7 W3 5 2 350 D0000040351 Hex Socket Head Screw M6xP1 0x35 8 360 C0088005200 Nut YSR M16 P1 5 1 370 A0001002000 Adapter R1033D 1 380 D0000030451 Hex Socket Head Screw M5xP0 8x45 6 390 C0062000157 O Ring ID51 6 W5 7 2 400 A0001002100 Nut R1034C 1 410 C0062000158 O Ring ID11 8 W2 4 2 420 A0001002200 Bracket R1035B 4 430 A0001002300 Cylinder Seat R1032D 1 440 D0000040401 Hex Socket Head...

Page 120: ...120 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...

Page 121: ...180B 1 18 A0001001100 Nut R1314B 1 19 A0001001200 Sensor Ring R1152E 1 2 C0062000113 O Ring ID29 7 W3 5 2 20 C0062000160 O Ring ID107 67 W1 78 1 21 C0062000151 O Ring ID4 8 W1 9 7 22 C0062000152 O Ring ID134 4 W3 1 2 23 A0001002800 Collect BT40 45 90003 1 24 A0001002900 Shaft R8419A 1 25 C0062000153 O Ring ID21 8 W2 4 2 26 A0001001500 Collar R5198A 1 27 A0001001600 Collar R5199A 1 28 A0001001700 C...

Page 122: ...ew M5xP0 8x45 56 4 A0001000100 Fixed Key R0021B 2 40 C0062000157 O Ring ID51 6 W5 7 8 41 A0001002100 Nut R1034C 1 42 C0062000158 O Ring ID11 8 W2 4 1 43 A0001002200 Bracket R1035B 6 44 A0001002300 Cylinder Seat R1032D 2 45 D0000040401 Hex Socket Head Screw M6xP1 0x40 1 46 C0062000159 O Ring ID23 4 W3 1 2 47 A0001002500 Collar R0010A 4 48 A0001002400 Collar R0008B 1 49 A0001002400 Collar R5054A 4 5...

Page 123: ...123 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual SV6332 ...

Page 124: ...0E01 1 8 Collar of inside KC141011C 1 9 Collar of outside KC141012C 1 10 Pull stud V10F17 1 11 Washer KC141025B 1 12 Washer V10A25 1 13 Collar V10F07 1 14 Belt pulley V10F13 1 15 磁性座 V10F15 1 16 Washer KC141025F 1 17 Pull stud nut KCA141019H 1 18 中噴接頭 V10F29 1 19 Cylinder seat V10F30 1 20 Hex socket head screw M6 40 2 21 Hex socket head screw M8 28 6 22 Spray nozzle 6 6L 6 23 O Ring G140 24 Bearin...

Page 125: ... ORDERN UMBER Qty 26 O Ring P22A 1 27 Disk spring 40 20 4 2 5 72 28 Nut YSF M70 P2 0 1 29 Round Key 8 7 40L 2 30 Round Key 5 5 15L 2 31 O Ring P35 1 32 Nut M60 P1 5 1 33 無頭螺絲 M5 8L 4 34 Collar WRS 08 1 35 O Ring P16 1 36 O Ring P15 1 37 Hex socket head screw M5 12L 12 ...

Page 126: ...126 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual 2 Tool Magazine ...

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Page 131: ...131 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual 3 Spindle head SV4328 SV5128 ...

Page 132: ...rew 24 9 D0004060401 Adjusting embedded bolt 6 10 C0153000200 Z axis right upper wiper 1 11 C0153000300 Z axis right under wiper 1 12 C0153000400 Z axis left under wiper 1 13 A0153000100 Left side guide plate 1 14 A0153000300 Embedded guide plate 2 15 A0153000200 Right side guide plate 1 16 D0010080021 M14 safety washer 14 17 D0000080601 M14 60mm screw 14 18 A0153000400 Embedded plate 1 19 C006200...

Page 133: ...133 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual SV6332 ...

Page 134: ...crew 2 12 D0000050301 M8 30mm screw 4 13 D0011050141 M8 safety washer 4 14 A0130100700 Adjustable spacer 2 15 A0253000100 Embedded plate 2 16 C0062000120 O Ring 4 17 A0200000200 Embedded guide plate 2 18 A0200000300 Lift side guide plate 1 19 D0004070401 Embedded adjusting screw 9 20 D0011090301 M16 safety washer 12 21 D0000090501 M16 50mm screw 12 22 B0270000100 Embedded guide plate 4 23 C0002020...

Page 135: ...135 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual 4 Column SV4328 SV5128 ...

Page 136: ...ng cap 2 12 D0011050021 M8 safety washer 12 13 D0000050351 M8 35mm screw 12 14 A0153000300 Inside bearing retainer 1 15 C0050000300 Lock nut 2 16 D0011070021 M12 safety washer 18 17 C0088003300 Tapping pin with internal thread 1 48 4 18 D0000705501 M12 55mm screw 8 19 B0153000100 X Y axes motor adapter cover 1 20 D0010030011 M5 washer 4 21 D0000030151 M5 15mm screw 4 22 A0152000200 Y axis bearing ...

Page 137: ...1 39 D0011040011 M6 Safety washer 6 40 D0000040251 M6 25mm screw 6 41 C0088003500 Linear bearing 2 42 C0088003600 Restrain ring 2 43 A0113000800 Weight balance under bearing socket 1 44 A0113000900 Weight balance guide 1 45 D0010070031 M12 washer 4 46 D0000070401 M12 40mm screw 4 47 B0153000200 Z direction cable chain bracket 1 48 D0010050011 M8 washer 12 49 D0000050201 M8 20mm screw 12 50 C015300...

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Page 139: ...D0000050301 M8 30mm screw 12 14 A0250000500 Inside bearing retainer 2 15 C0050000500 Lock nut 2 16 C0088003300 Tapping pin with internal thread 1 48 4 17 D0000080601 M14 60mm screw 10 18 B0270000300 X Y axes motor adapter cover 1 19 D0010030011 M5 washer 8 20 D0000030151 M5 15mm screw 8 21 D0000040151 M6 15mm screw 20 22 C0253000400 Stopper 2 23 C0253000500 Z axis stopper base ball screw bottom si...

Page 140: ...n back hole cap 2 38 A0213000500 Weight balance bracket 2 39 D0010060201 M10 washer 10 40 D0000060351 M10 35mm screw 10 41 C0088003600 Restrain ring 2 42 C0088003500 Linear bearing 2 43 D0000040251 Hex socket head screw 6 44 A0113000800 Counterweight bearing socket in under 1 45 A0213000600 Counterweight 1 46 A0113000700 Counterweight bearing socket in upper 1 47 A0213000700 Weight balance guide 1...

Page 141: ...141 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual 5 Base Plate SV4328 SV5128 ...

Page 142: ...D0000070501 Bearing cap 10 12 C0088003300 M8 safety washer 4 13 C0050000200 M8 35mm screw 6 14 A0150000500 Inside bearing retainer 1 15 A0150000400 Lock nut 2 16 D0011050021 M12 safety washer 12 17 D0000050351 Tapping pin with internal thread 1 48 12 18 A0150000600 M12 50mm screw 2 19 C0050000300 X Y axes motor adapter cover 2 20 B0150000100 M5 washer 1 21 D0010030011 M5 15mm screw 4 22 D000003015...

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Page 144: ...003300 Tapping pin with internal thread 1 48 1 11 B0250000100 motor adapter cover 10 12 D0001040161 M6 15mm screw 10 13 D0010040161 M6 washer 4 14 C0050000400 Bearing 6 15 A0250000400 Bearing cap 1 16 D0011050140 M8 safety washer 2 17 D0000050301 M8 30mm screw 12 18 A0250000500 spacer 12 19 A0252000200 Y axis round bellows covers of ball screw 2 20 A0250000200 Bearing case 2 21 D0000040201 M6 20mm...

Page 145: ...145 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual 6 Saddle base Workbench SV4328 SV5128 ...

Page 146: ...r 1 9 C0050000200 Bearing 6 10 A0150000500 Outside bearing retainer 1 11 A0151000400 Bearing cap 2 12 D0011050021 M8 safety washer 16 13 D0000050351 M8 35mm screw 14 14 A0150000600 Inside bearing retainer 2 15 C0050000300 Lock nut 2 16 D0011070021 M12 safety washer 27 17 C0088003300 Tapping pin with internal thread 1 48 6 18 D0000070501 M12 50mm screw 10 19 B0151000100 X Y axes motor adapter cover...

Page 147: ...12 55mm screw 20 35 A0130100500 X axis embedded guide plate 4 36 A0001002000 O ring 4 37 B0151000200 X direction cable chain bracket 1 38 A0151000400 X axis nut base 1 39 A0130100600 Table embedded plate 2 40 A0130000100 Table SV4328 1 40 1 A0430000100 Table SV5128 1 41 A0130100700 Adjustable spacer 2 42 D0000050301 M8 30mm screw 4 43 D0011040011 M6 safety washer 4 44 D0000040201 M6 20mm screw 4 4...

Page 148: ...5 C0152000400 Y axis right outside wiper 2 56 B0170001100 Y axis support embedded plate 1 57 A0120100100 Embedded saddle plate 1 58 C0152000500 Y axis right front wiper 1 59 C0152000600 Y axis left front wiper 1 60 D0000080601 M14 60mm screw 10 61 D0010080021 M14 safety washer 10 62 A0120100200 Right saddle pressure plate 1 63 A0120100300 Left saddle pressure plate 1 64 A0120100400 Embedded saddle...

Page 149: ...149 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual SV6332 ...

Page 150: ...pter 1 13 C0050000400 Bearing 6 14 A0250000400 Bearing cap 2 15 D0011050021 M8 safety washer 16 16 D0000050301 M8 30mm screw 12 17 A0250000500 Spacer 2 18 A0250000200 Bearing case 1 19 D0004070401 Adjustable embedded screw 14 20 A0230000100 Table left rear pressure plate 1 21 A0230000200 Table left front pressure plate 1 22 A0230000300 Table right front pressure plate 1 23 C0002020081 Socket Count...

Page 151: ...1 40 B0270000400 X direction cable chain bracket 1 41 D0010021006 M14 washer 4 42 D0000030101 M4 10mm screw 4 43 C0251000300 X direction cable chain 1 44 C0252000400 Y axis left outside wiper 2 45 C0252000500 Y axis left inside wiper 2 46 C0252000600 Y axis right inside wiper 2 47 C0252000700 Y axis right outside wiper 2 48 A0220000200 Saddle embedded 1 49 B0252000100 Y axis support plate 1 50 A02...

Page 152: ...152 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual 7 CTS ...

Page 153: ...w Steel Joint 2 5 C0062000111 Hydraulic Hose 1 6 C0061000007 Pipe Joint 2 7 B0179001400 Rotary Joint Bracket 1 8 C0002000100 Oil Cylinder 1 9 A0102000000 Fixed Seat 1 10 A0102000100 Fixed Plate 4 11 C0007000200 Manifold 1 12 C0062000009 Elbow Steel Joint 1 13 C0062000113 Hydraulic Hose 1 14 C0061000006 Pipe Joint 1 15 C0061000007 Pipe 1 16 C0061000008 Pipe 1 17 C0061000009 Pipe 1 ...

Page 154: ...154 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual 8 Machine Sheet Metal Cover Assembly Machine Body Left Side Cover Right Side Cover Tank Chip Conveyor ...

Page 155: ...155 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual 9 Air Compressor Components ...

Page 156: ...156 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...

Page 157: ...000010 Straight connector 10mm_3 8 1 13 C0062000109 Straight connector 1 4 T 3 8 T 1 14 C0062000105 Solenoid valve 1 4 2 1 15 C0062000106 Solenoid valve MUSC 220 4E1 DC24 with light 1 16 C0062000129 Brass thread female three way connector 3 8 1 17 C0061000013 Connector 12mm_3 8 1 18 C0062000118 Pressure regulator valve MACP300 12A 1 19 C0062000130 Water filter cup MACP300 12A 1 20 C0062000128 Pres...

Page 158: ...158 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...

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