11
PRECISION MACHINE TOOLS
Ver 2 Maintenance Manual
Cautions
Prevention
Spindle nose cleaning
Keep the taper of spindle nose and cutter shank clean at all
time to prevent dust or iron filings affecting the precision. The
spindle has an automatic dust removal function, but the
operator should wipe the parts with standard air-laid paper for
maintaining spindle precision.
Air quality inside the air
compressor
The function pressure of this air compressor is 5kgf/cm²( 71
psi ). Therefore the air pressure source has to be at least 5.5
kgf/cm²( 78 psi ) and stabilized.
This machine has an air filter that eliminates impurities and
water vapor from the air. Air for the air pressure source has to
be clean and dry. Check the filter constantly to extend the
lifespan of the filter.
To effectively eliminates water vapor by the filter, drain the
water from the air tank of the air compressor. (Water drainage
is more effective in the morning).
Lube oil from the lubricating
pump (automatic)
Lube oil is released by the lubricating pump to lubricate the
guide ways and the lead screws. Insufficient lubrication may
speed up the abrasion and affect machine precision.
Always make sure that there is enough oil in the tank. If the
amount of oil is below the lower limit of the oil-level gauge, the
operation panel as well as the screen will issue a warning
message. Please add more oil as early as possible.
Adding oil to the spindle oil
cooler and setting up the
temperature difference
Oil cooling circulation system was adopted for the spindle to
effectively suppress spindle temperature increase and thus
extend the lifespan of the spindle. Use the correct type of
circulation and add more oil when the level is too low.
The machine adopts synchronous machine temperature
adjustment Temperature difference is set to 0 to prevent big
temperature difference, which can damage spindle bearing.
Do not change the value arbitrarily.
Summary of Contents for SV-4328
Page 1: ...SV 4328 SV5128 SV6332 MAINTENANCE MANUAL ...
Page 3: ...3 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual Chapter 1 Routine Maintenance ...
Page 7: ...7 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual Machine precision check 20 21 ...
Page 13: ...13 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual Chapter 2 The Spindle Unit ...
Page 15: ...15 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual 2 2 Tool Shank and Broach Bolts ...
Page 16: ...16 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual CAT 40 STUD ...
Page 21: ...21 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual Chapter 3 The Air Compressor Unit ...
Page 25: ...25 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 30: ...30 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual Chapter 4 The Lubrication Unit ...
Page 41: ...41 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual Chapter 5 The Spindle Oil Cooling Unit ...
Page 42: ...42 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual 5 1 Oil Cooling Pipeline Diagram ...
Page 45: ...45 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 47: ...47 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 50: ...50 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual Chapter 6The Electrical Unit ...
Page 54: ...54 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual Chapter 7 Appendix ...
Page 62: ...62 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 63: ...63 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 64: ...64 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 65: ...65 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 66: ...66 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 67: ...67 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 68: ...68 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 69: ...69 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 70: ...70 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 71: ...71 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 72: ...72 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 73: ...73 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 74: ...74 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 75: ...75 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 76: ...76 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 77: ...77 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 78: ...78 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 79: ...79 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 80: ...80 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 81: ...81 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 82: ...82 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 83: ...83 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 84: ...84 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 85: ...85 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 86: ...86 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 87: ...87 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 88: ...88 PRECISION MACHINE TOOLS Maintenance Manual ...
Page 89: ...89 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 90: ...90 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 91: ...91 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 92: ...92 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 93: ...93 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 94: ...94 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 95: ...95 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 96: ...96 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 97: ...97 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 98: ...98 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 99: ...99 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 100: ...100 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 101: ...101 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 102: ...102 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 103: ...103 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 104: ...104 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 105: ...105 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 106: ...106 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 107: ...107 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 108: ...108 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 109: ...109 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 110: ...110 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 111: ...111 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 112: ...112 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 113: ...113 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 114: ...114 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 115: ...115 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 117: ...117 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 120: ...120 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 123: ...123 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual SV6332 ...
Page 126: ...126 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual 2 Tool Magazine ...
Page 127: ...127 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 128: ...128 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 129: ...129 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 130: ...130 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 131: ...131 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual 3 Spindle head SV4328 SV5128 ...
Page 133: ...133 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual SV6332 ...
Page 135: ...135 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual 4 Column SV4328 SV5128 ...
Page 138: ...138 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual SV6332 ...
Page 141: ...141 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual 5 Base Plate SV4328 SV5128 ...
Page 143: ...143 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual SV6332 ...
Page 145: ...145 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual 6 Saddle base Workbench SV4328 SV5128 ...
Page 149: ...149 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual SV6332 ...
Page 152: ...152 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual 7 CTS ...
Page 155: ...155 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual 9 Air Compressor Components ...
Page 156: ...156 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...
Page 158: ...158 PRECISION MACHINE TOOLS Ver 2 Maintenance Manual ...