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Sharp SJ-P58M-BE Service Manual Download Page 6

6

SJ-P58M
SJ-P63M
SJ-P68M

DIMENSIONS

OUTER DIMENSIONS AND CLEARANCE

Fig. E-1

760

760

520

1340

1720

1079

1620

979

1820

1179

740

90

more than

60

more than

60

more than

60

more than

553

9.5

12

72.5

60.5

A

B

1420

1480

Include the panel/badge. Not include the handle.

A

SJ-P58M

SJ-P63M

SJ-P68M

B

1

1

135

( Unit : mm)

Summary of Contents for SJ-P58M-BE

Page 1: ...N PARTS AND CAUTIONS 15 COOLING UNIT 23 REPLACEMENT PARTS LIST 25 Refrigerant HFC 134a Refer to HFC 134a COOLING UNIT Service Manual for handling this refrigerant DESTINATION R In the interests of user safety Required by safety regulations in some countries the set should be restored to its original condition and only parts identical to those specified should be used REFRIGERATOR FREEZER MODELS SJ...

Page 2: ... crunching sound Sound produced by expansion and contraction of inner walls and internal parts during cooling Squeaking sound Sound produced by expansion and contraction of internal parts Sound of flowing fluid gurgling sound fizzing sound Sound of refrigerant flowing in pipes sound may become louder from time to time 3 IT IS NORMAL for the refrigerator to produce the following sounds Do not place...

Page 3: ... Finish Automatic Temperature control Automatic Adjustable No frost freezer Yes Interior lamp 2 Caster 4 Evaporating pan 1 Refrigerator R glass shelf ass y 2 3 Compartment V glass shelf ass y 1 Vegetable case 1 V parting plate 1 R door pocket 1 2 Egg tray 2 Bottle pocket 2 Utility case pocket 1 Fresh case 1 Tube stand 2 Freezer Freezer shelf ass y 1 Compartment Ice cube maker Twin ice cube maker I...

Page 4: ...s 18 Adjustable feet Adjustable leg ass y 19 Fan light switch for freezer 20 Fan light switch for refrigerator 21 Freezer pocket F door pocket 22 Water supply cup Water cup 23 Magnetic door seal Door packing 24 Utility case Utility case pocket 25 Egg holder Egg tray 26 Free pocket R door pocket 58 63 type 1 pocket 68 type 2 pockets 27 Bottle pocket 28 Bottle guard Tube stand 29 Plasmacluster panel...

Page 5: ... 250V 0 25A 4 terminals push button type Damper thermostat MM1 6176 Open Close 2 3 C Defrost timer ND1004M2 220 240V Integration type 50 60Hz Cycle time 10 8 9 0 hours 50 60Hz Delay time 4 3 3 6 min 50 60Hz Lamp socket F R 250V 1A E 12 Hard plastic body type F lamp 240V 10W E 12 R lamp 240V 15W E 12 R fan thermo R fan thermo S101 250V 8A Open Close 7 15 C ass y R fan thermo heater RSS2 350V 2W 10k...

Page 6: ...NS AND CLEARANCE Fig E 1 760 760 520 1340 1720 1079 1620 979 1820 1179 740 90 more than 60 more than 60 more than 60 more than 553 9 5 12 72 5 60 5 A B 1420 1480 Include the panel badge Not include the handle A SJ P58M SJ P63M SJ P68M B 1 1 135 Unit mm ...

Page 7: ...8M SJ P63M b c d 294 90 90 587 603 450 630 355 177 587 615 615 607 607 174 264 125 b a c d 242 110 285 310 310 335 227 133 133 110 615 615 615 600 Unit mm The dimensions between shelves can be changed by setting the shelves on the other rails 294 587 603 450 630 355 177 587 615 615 607 607 174 264 125 180 135 135 171 666 242 110 110 285 310 310 310 335 227 133 133 110 90 90 615 615 615 600 615 615...

Page 8: ... BOX CONNECTOR G BR OR Y R P B BK SB G Y W GRAY BROWN Live ORANGE YELLOW RED PINK BLUE Neutral BLACK SKY BLUE GREEN YELLOW Earth WHITE G Y PC MAIN PWB DOOR PWB Br G B 3PIN PLUG CORD C M A FM FM L L F LAMP F DEF TIMER THERMOSTAT DEFROST HEATER DEFROST THERMO COMPRESSOR PROTECTOR DOOR SWITCH THERMO FUSE R LAMP R TM R FM HEATER STARTING RELAY R FAN THERMO PC PLASMACLUSTER UNIT IONIZER K RUNNING CAPAC...

Page 9: ...ER COMPRESSOR STARTING RELAY PROTECTOR 1 2 3 4 3 1 4 2 1 2 1 2 1 2 1 2 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 7 6 8 9 1 2 3 4 5 7 6 8 9 GY 1 OR 2 BL 2 SB 1 SB 2 SB 3 BR 3 BR 4 OR 3 OR 2 OR 2 W 2 OR 1 OR 4 BR 6 BL 3 GY 3 R 1 BR 2 Y 1 R 1 BK 1 GY 2 Y 1 Y 2 BL 1 BK 1 W 1 BR 1 W 2 W 1 Y 2 TERMINAL BOX C M A GY 3 BLUE 2 GRAY 2 ORANGE PWB HARNESS MAIN PWB RUNNING CAPACITOR LEAD WIRE R...

Page 10: ...5 100µ 10V C10 1µ 50V C9 0 1µ VRS2 Q7 KRA101M Q5 KRA101M Q4 KRC101M Q3 KTA1046 Q6 KRA101M Q1 KRA101M Q2 KRC101M C2 2200µ 35V R19 OPEN C16 0 1µ C18 0 1µ C19 1000µ 25V C8 0 1µ C6 0 1µ C4 0 1µ C20 100µ 10V C17 100µ 10V 12V 12V 12V 5V G I I O O G HS IC2 IC1 IC4 7812 7805 C3 0 1µ 50V TRNS IN4005E PST993E IC3 D1 IN4007E D2 ISS270A D7 ISS270A ZD1 LED1 C1 0 1µ C11 0 1µ C12 0 1µ C5 1µ 50V 1 3 2 VAREF R40 A...

Page 11: ...gerator temperature control sets to the MAX some foods stored may freeze In this case adjust control set back to the MED position When refrigerator temperature control sets to the MAX some foods stored in fresh case may also become frozen 3 Reference value of temperature Figure F 1 2 star section for storing frozen food only not freezing 2 Temperature control of refrigerator Damper thermostat sens...

Page 12: ...he operation time delay time of defrost time defrosted water is drained outside the refrigerator Timer contact is changed to cooling operation and the compressor starts running and the timer motor stops Defrost thermostat contact becomes ON when it s cooled And the timer motor starts running Figure F 3 Figure F 3 Figure F 4 Figure F 5 Figure F 6 TM COMP Defrost thermostat ON Compressor running Tim...

Page 13: ...lt hot if touched by hand while the compressor is in operation If you are asked about this please explain that the hot pipe serve to prevent the dew generation Figure F 7 4 INSPECTION OF INITIAL STARTING 1 Inspection of cooling unit 1 Set the temperature control knob to MAX and check that the compressor starts to operate 2 Depress the door switch to run the fan and check that cool air is blown out...

Page 14: ... follows 3 Plasmacluster Control 1 Plasmacluster operation will be performed when the following conditions gather 1 Lamp Under lighting 2 Compressor Under operation 3 Door Closed 4 Within The Plasmacluster operation time 2 If the sum total of Plasmacluster operation time will reach at the set time The Plasmacluster operation Time Plasmacluster operation will stop 3 After an operation stop the Plas...

Page 15: ... B RA sealer C Dial sealer Ionizer K R air guider A RA sealer A Damper thermo Plasma holder Defrost timer R fan thermo ass y Holder cover Plasma harness Figure A 1 Figure A 2 1 Forming sensor of Damper thermo Stick thermo cap sealer Less than 130 mm Damper thermostat 3 1 mm 5 1 mm Less than 12 mm 25 2 mm NOTE Minimum bending radius is R5mm There should be no gas leak by reforming of sensor tube Af...

Page 16: ... 25 5 Paper tape W30X50mm Paper tape W30X40mm B B Connecter should insert surely Plasma holder Ionizer K Ionizer K Holder cover Holder cover Ionizer K Ionizer K Plasma harness R aire guider A R aire guider A R aire guider A Plasma holder Plasma holder 5 5 15 5 3 2P 2P 2P 2P SEC B B Plasma harness Plasma harness Plasma harness 2P 2P RA sealer A RA sealer A RA sealer A RA sealer C RA sealer B RA sea...

Page 17: ...g label R lamp box Propeller fan 80 R fan motor R fan motor holder A Fan clamp R fan motor holder B Figure A 6 Figure A 5 10 5mm Cut R C box cover Nylon band R fan thermo ass y Fan cover Defrost timer R fan thermo ass y Nylon band SEC G G G G 4 Fixing of Defrost timer R fan thermo ass y cover to R C box cover ...

Page 18: ...Slit of each Fan clamp and Propeller fan should not be at same position Detail of F Figure A 10 Figure A 9 Lamp 15W Warning label Figure A 11 1 Fixing of Lamp and Lamp socket 1 1 Screw Lamp 15W into Lamp socket 1 2 Fix Lamp socket on R lamp box by tapping screws Tapping screw Lamp socket Lamp 15W R lamp box ALUMINUM TAPE Figure A 7 Figure A 8 Fan motor Lamp socket DOUBLE CLAMPING WIRES 1 3 Insert ...

Page 19: ...r sealer C Lead E V cover ass y Fan motor holder A Fan motor holder B Propeller Fan 100 Fan clamp Motor cushion U sealer handle Fan motor Figure A 12 Figure A 13 1 Sticking of Sealers to E V cover E V cover sealer B E V cover sealer D b E V cover sealer D a E V cover sealer A E V cover Sticking start b Sticking start a Sticking start Overlap 10mm min Front side Back side Sticking start ...

Page 20: ...to the shaft of Fan motor Fan clamp Propeller fan 100 Fan clamp Slit Slit of each Fan clamp and Propeller fan should not be at same position Shaft 4 0 5mm Detail of D D 2 2 Insert the terminals of Lead EV cover ass y to R fan motor 2 3 Fix two Motor cushions to R fan motor and set it at Fan motor holder A and B Then fix with Tapping screw Fan motor holder A Fan motor holder B Motor cushion Tapping...

Page 21: ...tal side below F F Fuse ass y E V cover Fuse ass y Lead E V cover ass y Sec F F Sec E E Not come out of claw Take out lead wire from square hole to front and seal with E V cover sealer C FRONT SIDE more than 3 5mm more than 3 5mm Figure A 17 Figure A 19 1 2 3 4 5 6 7 8 9 F thermostat 3 F thermostat 4 Fuse 8 Fuse 7 Fan motor 1 2 Fan motor 9 RED inserted BROWN inserted WHITE Defrost thermo 5 Defrost...

Page 22: ...ry tube of F thermostat 42mm 13mm 20mm 20mm 230mm R10mm R10mm Note Bending radius of capillary tube should be from R5mm to R10mm Figure A 20 F F SEC F F 5 3 Set to E V cover Figure A 22 5 2 Insert terminal of Lead EV cover ass y RED BROWN front side back side Figure A 21 ...

Page 23: ...NG UNIT Figure C 1 Cooling unit Hot pipe L Side condenser Hot pipe DP condenser Hot pipe R Side condenser Evaporator Suction pipe Sub condenser Compressor Capillary tube Dryer Back condenser Mark Refrigerant flow Mark Brazing portion ...

Page 24: ... Dryer Hot pipe to Dryer Dryer Dryer support L band C Compressor oil cooler to Oil cooler pipe Backcon connector to Hot pipe S P Connector Compressor suction tube Charge pipe to Compresser Compresser discharge pipe to Sub condenser ass y Sub condenser ass y to Compresser oil cooler S P connector to Suction pipe ass y Capillary tube to Dryer Oil cooler pipe to Back condenser Compressor butyl Back c...

Page 25: ...BKZ Leg holder r ass y 1 1 1 1 AQ 2 8 2 LHLD A534CBPZ Leg holder r 1 1 1 1 AP 2 10 PSPAVA083CBEA Upper hinge spacer 1 1 1 1 AD 2 11 PSPAVA085CBEA Bottom hinge spacer 1 1 1 1 AC 2 12 PSPAVA075CBEA Center hinge spacer 1 1 1 1 AD 2 13 DHNG A437CBMZ Upper hinge ass y 1 1 1 1 AE 2 14 DHNG A442CBMZ Bottom hinge 1 1 1 1 AE 2 15 DHNG A438CBMZ Center hinge r ass y 1 1 1 1 AE 2 16 GCOV A191CBFZ E v cover 1 ...

Page 26: ...Z A sealer fs a 1 1 1 1 AC 2 106 PSEL B897CBEZ A sealer fs b 2 2 2 2 AC 2 110 PSEL C248CBEZ A sealer t cover 1 1 1 1 AD 2 111 PSEL C250CBEZ A sealer t wire 2 2 2 2 AC DOOR PARTS 3 5 FDORFB588CBKZ F door ass y 1 BP 3 5 FDORFB598CBKZ F door ass y 1 BQ 3 5 FDORFB600CBKZ F door ass y 1 BK 3 5 FDORFB614CBKZ F door ass y 1 BP 3 5 1 LSTPMA008CBM0 F door stopper r 1 1 1 1 AD 3 5 2 LSTPPA125CBFA Fd stopper...

Page 27: ... guard v cover 1 1 1 1 AM 5 26 HGRL A218CBFA Ventilating grille 1 AN 5 26 HGRL A218CBFB Ventilating grille 1 AN 5 26 HGRL A218CBFE Ventilating grille 1 AN 5 26 HGRL A218CBFG Ventilating grille 1 AN 5 28 PCAP A069CBFA V sliding cap l 1 1 1 1 AC 5 29 PCAP A070CBFA V sliding cap r 1 1 1 1 AC 5 31 LRALPA132CBFB Ice tray holder l 1 1 1 1 AG 5 32 LRALPA133CBFB Ice tray holder r 1 1 1 1 AG 5 33 LRALPA134...

Page 28: ...Z Packing case 58m 1 1 1 1 BB 90 6 CPADBA765YDKZ Bottom pad ass y 1 1 1 1 AY 90 7 CPADBA822YDKZ Top pad ass y 1 1 1 1 AP 90 8 TLAB A876CBRZ Warning label 1 1 1 1 AC 90 15 TLAB A985CBRZ Two star label 1 1 1 1 AF 90 21 TLAB A939CBRZ Caution label rof 1 1 1 1 AD 1 MODEL NUMBER 2 REF NO 3 PART NO 4 DESCRIPTION HOW TO ORDER REPLACEMENT PARTS To have your order filled promptly and correctly please furni...

Page 29: ...BKZ Leg holder r ass y 1 1 1 1 AQ 2 8 2 LHLD A534CBPZ Leg holder r 1 1 1 1 AP 2 10 PSPAVA083CBEA Upper hinge spacer 1 1 1 1 AD 2 11 PSPAVA085CBEA Bottom hinge spacer 1 1 1 1 AC 2 12 PSPAVA075CBEA Center hinge spacer 1 1 1 1 AD 2 13 DHNG A437CBMZ Upper hinge ass y 1 1 1 1 AE 2 14 DHNG A442CBMZ Bottom hinge 1 1 1 1 AE 2 15 DHNG A438CBMZ Center hinge r ass y 1 1 1 1 AE 2 16 GCOV A191CBFZ E v cover 1 ...

Page 30: ...Z A sealer fs a 1 1 1 1 AC 2 106 PSEL B897CBEZ A sealer fs b 2 2 2 2 AC 2 110 PSEL C248CBEZ A sealer t cover 1 1 1 1 AD 2 111 PSEL C250CBEZ A sealer t wire 2 2 2 2 AC DOOR PARTS 3 5 FDORFB588CBKZ F door ass y 1 BP 3 5 FDORFB598CBKZ F door ass y 1 BQ 3 5 FDORFB600CBKZ F door ass y 1 BK 3 5 FDORFB614CBKZ F door ass y 1 BP 3 5 1 LSTPMA008CBM0 F door stopper r 1 1 1 1 AD 3 5 2 LSTPPA125CBFA Fd stopper...

Page 31: ... guard v cover 1 1 1 1 AM 5 26 HGRL A218CBFA Ventilating grille 1 AN 5 26 HGRL A218CBFB Ventilating grille 1 AN 5 26 HGRL A218CBFE Ventilating grille 1 AN 5 26 HGRL A218CBFG Ventilating grille 1 AN 5 28 PCAP A069CBFA V sliding cap l 1 1 1 1 AC 5 29 PCAP A070CBFA V sliding cap r 1 1 1 1 AC 5 31 LRALPA132CBFB Ice tray holder l 1 1 1 1 AG 5 32 LRALPA133CBFB Ice tray holder r 1 1 1 1 AG 5 33 LRALPA134...

Page 32: ...ation SJ P63M SJ P63M SJ P63M SJ P63M BE GL GY SL MISCELLANEOUS 90 1 TINS A569CBRZ Operation manual 1 1 1 1 AN 90 2 TLAB A092CBR0 Lamp label 1 1 1 1 AD 90 3 SPAKCJ312YDZZ Packing case 63m 1 1 1 1 BB 90 6 CPADBA765YDKZ Bottom pad ass y 1 1 1 1 AY 90 7 CPADBA822YDKZ Top pad ass y 1 1 1 1 AP 90 8 TLAB A876CBRZ Warning label 1 1 1 1 AC 90 15 TLAB A985CBRZ Two star label 1 1 1 1 AF 90 21 TLAB A939CBRZ ...

Page 33: ...BKZ Leg holder r ass y 1 1 1 1 AQ 2 8 2 LHLD A534CBPZ Leg holder r 1 1 1 1 AP 2 10 PSPAVA083CBEA Upper hinge spacer 1 1 1 1 AD 2 11 PSPAVA085CBEA Bottom hinge spacer 1 1 1 1 AC 2 12 PSPAVA075CBEA Center hinge spacer 1 1 1 1 AD 2 13 DHNG A437CBMZ Upper hinge ass y 1 1 1 1 AE 2 14 DHNG A442CBMZ Bottom hinge 1 1 1 1 AE 2 15 DHNG A438CBMZ Center hinge r ass y 1 1 1 1 AE 2 16 GCOV A191CBFZ E v cover 1 ...

Page 34: ...Z A sealer fs a 1 1 1 1 AC 2 106 PSEL B897CBEZ A sealer fs b 2 2 2 2 AC 2 110 PSEL C248CBEZ A sealer t cover 1 1 1 1 AD 2 111 PSEL C250CBEZ A sealer t wire 2 2 2 2 AC DOOR PARTS 3 5 FDORFB588CBKZ F door ass y 1 BP 3 5 FDORFB598CBKZ F door ass y 1 BQ 3 5 FDORFB600CBKZ F door ass y 1 BK 3 5 FDORFB614CBKZ F door ass y 1 BP 3 5 1 LSTPMA008CBM0 F door stopper r 1 1 1 1 AD 3 5 2 LSTPPA125CBFA Fd stopper...

Page 35: ... guard v cover 1 1 1 1 AM 5 26 HGRL A218CBFA Ventilating grille 1 AN 5 26 HGRL A218CBFB Ventilating grille 1 AN 5 26 HGRL A218CBFE Ventilating grille 1 AN 5 26 HGRL A218CBFG Ventilating grille 1 AN 5 28 PCAP A069CBFA V sliding cap l 1 1 1 1 AC 5 29 PCAP A070CBFA V sliding cap r 1 1 1 1 AC 5 31 LRALPA132CBFB Ice tray holder l 1 1 1 1 AG 5 32 LRALPA133CBFB Ice tray holder r 1 1 1 1 AG 5 33 LRALPA134...

Page 36: ...Z Packing case 68m 1 1 1 1 BB 90 6 CPADBA765YDKZ Bottom pad ass y 1 1 1 1 AY 90 7 CPADBA822YDKZ Top pad ass y 1 1 1 1 AP 90 8 TLAB A876CBRZ Warning label 1 1 1 1 AC 90 15 TLAB A985CBRZ Two star label 1 1 1 1 AF 90 21 TLAB A939CBRZ Caution label rof 1 1 1 1 AD 1 MODEL NUMBER 2 REF NO 3 PART NO 4 DESCRIPTION HOW TO ORDER REPLACEMENT PARTS To have your order filled promptly and correctly please furni...

Page 37: ... H A 1 2 3 4 5 6 1 2 3 4 5 6 B C D E F G H 5 3 5 4 5 5 5 1 5 35 5 36 5 37 3 15 3 3 15 2 3 17 3 15 3 15 1 3 6 3 5 3 5 1 3 5 2 1 55 2 45 3 30 3 31 5 34 3 21 3 23 3 8 3 11 3 7 3 9 3 10 3 12 3 18 3 22 3 19 3 20 DOOR PARTS SJ P58M SJ P63M SJ P68M ...

Page 38: ... 2 49 2 49 2 97 2 95 2 95 2 96 2 96 2 7 2 7 2 2 7 1 2 8 2 8 2 2 7 1 2 11 2 14 5 31 5 17 5 6 5 32 5 33 5 9 5 14 1 10 2 15 5 26 4 3 5 16 5 29 5 28 2 93 2 93 5 18 5 19 2 36 2 36 2 12 2 106 2 105 2 10 5 24 2 5 24 1 5 24 3 5 24 4 5 25 1 5 25 2 5 25 3 5 24 5 25 5 15 CABINET PARTS SJ P58M SJ P63M SJ P68M ...

Page 39: ... 15 2 2 2 30 2 25 6 3 2 1 29 2 59 2 51 90 2 1 8 2 72 1 4 2 41 2 83 2 73 2 71 2 38 2 30 2 79 1 30 1 3 2 27 2 54 1 27 2 53 1 7 1 28 2 52 2 17 90 8 2 57 2 56 2 55 2 26 2 63 2 19 1 6 2 19 2 64 2 20 2 17 2 22 2 23 1 17 4 1 1 5 2 69 1 1 1 20 2 65 2 21 2 16 2 28 2 50 6 27 6 30 2 77 6 14 6 16 6 20 6 31 6 29 1 50 2 110 2 111 6 19 6 28 2 70 1 34 1 25 2 34 2 35 2 33 2 34 2 35 2 32 1 11 1 31 1 23 1 45 2 47 2 ...

Page 40: ...40 SJ P58M SJ P63M SJ P68M 2003 SHARP CORP 04K0 01E Printed in Japan 58CPQR GR UR SR 63CPQR GR UR SR 68CPQR GR UR SR ...

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