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R-390Aw
R-390AK

COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

CAUTION: DISCONNECT OVEN FROM POWER SUPPLY BEFORE REMOVING OUTER CASE.

DISCHARGE HIGH VOLTAGE CAPACITOR BEFORE TOUCHING ANY OVEN COMPONENTS OR WIRING
AFTER REMOVING OUTER CASE.

To prevent an electric shock, take the following man-
ners.
1. Before wiring,

1) Disconnect the power supply.
2) Open the door and wedge the door open.
3) Discharge the high voltage capacitor and wait for 60

seconds.

2. Don’t let the wire leads touch to the following parts;

1) High voltage parts:

Magnetron, High voltage transformer, High voltage
capacitor and High voltage rectifier assembly.

2) Hot parts:

Oven lamp, Magnetron, High voltage transformer
and Oven cavity.

WARNING FOR WIRING

3) Sharp edge:

Bottom plate, Oven cavity, Waveguide flange,
Chassis support and other metallic plate.

4) Movable parts (to prevent a fault)

Fan blade, Fan motor, Switch, Switch lever, Open
button.

3. Do not catch the wire leads in the outer case cabinet.
4. Insert the positive lock connector certainly until its pin

is locked. And make sure that the wire leads should not
come off even if the wire leads is pulled.

5. To prevent an error function, connect the wire leads

correctly, referring to the Pictorial Diagram.

COOLING FAN MOTOR REMOVAL

 REMOVAL
1. Disconnect oven from power supply and remove outer

case.

2. Discharge high voltage capacitor.
3. Disconnect the wire leads from the fan motor.
4. Remove the magnetron from the waveguide flange,

referring to "MAGNETRON REMOVAL".

5. Release the snap of the main wire harness from the fan

duct.

6. Remove one (1) screw  holding the fan duct assembly to

oven cavity.

7. Release the main wire harness from the hole of the fan

duct.

8. Release the fan duct from the waveguide flange.
9. Release the fan duct assembly from the oven cavity.
10.Remove the fan blade from the fan motor shaft according

the following procedure.

1) Hold the edge of the rotor of the fan motor by using a pair

of groove joint pliers.

CAUTION:
*

Make sure that any pieces do not enter the gap
between the rotor and the stator of the fan motor
because the rotor is easily shaven by pliers and
metal pieces may be produced.

*

Do not touch the pliers to the coil of the fan motor
because the coil may be cut or injured.

*

Do not disfigure the bracket by touching with the
pliers.

2) Remove the fan blade from the shaft of the fan motor by

pulling and rotating the fan blade with your hand.

3)  Now, the fan blade will be free.
CAUTION:
*

Do not reuse the removed fan blade because the
hole (for shaft) may be larger than normal.

11.Remove the two (2) screws holding the fan motor to the

fan duct.

12.Now, the fan motor is free.

INSTALLATION
1. Install the fan motor to the fan duct with the two (2)

screws.

2. Install the fan blade to the fan motor shaft according the

following procedure.

1) Hold the center of the bracket which supports the shaft

of the fan motor on the flat table.

2) Apply the screw lock tight into the hole (for shaft) of the

fan blade.

3) Install the fan blade to the shaft of fan motor by pushing

the fan blade with a small, light weight, ball peen hammer
or rubber mallet.

CAUTION:
*

Do not hit the fan blade strongly when installed
because the bracket may be disfigured.

*

Make sure that the fan blade rotates smooth after
installation.

*

Make sure that the axis of the shaft is not slanted.

3. Catch three holes of fan duct on three tabs of the

waveguide flange.

4. Install the fan duct assembly to the oven cavity with the

one (1) screw.

5. Insert the snap of the main wire harness to the hole of the

fan duct and insert the main wire harness into the hole of
the fan duct.

6. Install the magnetron and the chassis support to the

oven cavity, referring to "Re-install of MAGNETRON
REMOVAL".

7. Connect the wire leads to the fan motor, referring to the

pictorial diagram.

Summary of Contents for R-390AK

Page 1: ... safety the oven should be restored to its original condition and only parts identical to those specified should be used This is a supplemental Service Manual for Models R 390AW and R 390AK The R 390AW is quite similar to model R 390AK withcolorchanging AndalsothissupplementalservicemanualcontainsupdateinformationfortheR 390AK Use this supplemental manual together with the Base Model Service Manua...

Page 2: ...performamicrowaveemissioncheckaspertheMicrowaveMeasurement Procedure outlined in this service manual If microwave emissions level is in excess of the specified limit contact SHARP ELECTRONICS CORPO RATION immediately 1 800 237 4277 If the unit operates with the door open service person should 1 tell the user not to operate the oven and 2 contact SHARP ELECTRONICS CORPORATION and Food and Drug Admi...

Page 3: ...he center of the oven cavity The water container shall be a low form of 600 ml 20 oz beaker with an inside diameter of approx 8 5 cm 3 1 2 in and made of an electrically nonconductive material such as glass or plastic Theplacingofthisstandardloadintheovenisimportantnotonlytoprotecttheoven butalsotoinsurethatanyleakage is measured accurately 4 Set the cooking control on Full Power Cooking Mode 5 Cl...

Page 4: ...CH RECTIFIER MAGNETRON SECONDARY INTERLOCK SWITCH TTM OUTER CASE SWITCH OUTER CASE SWITCH OL FM MONITOR FUSE A3 COM N O DOOR SENSING SWITCH B A A1 RY 1 RY 2 CONTROL UNIT PRIMARY INTERLOCK RELAY THERMAL CUT OUT OVEN THERMAL CUT OUT MG F3 F1 F2 AH SENSOR OVEN LAMP TURN TABLE MOTOR FAN MOTOR POWER TRANSFORMER CAPACITOR 0 94µF MONITOR SWITCH RECTIFIER MAGNETRON SECONDARY INTERLOCK SWITCH TTM OL FM A3 ...

Page 5: ...ity 10 Removethefanbladefromthefanmotorshaftaccording the following procedure 1 Hold the edge of the rotor of the fan motor by using a pair of groove joint pliers CAUTION Make sure that any pieces do not enter the gap between the rotor and the stator of the fan motor because the rotor is easily shaven by pliers and metal pieces may be produced Do not touch the pliers to the coil of the fan motor b...

Page 6: ...door panel 4 Hold the door panel to the door frame by sliding the door panel upward 5 Put sealer film on door panel Refer to Sealer Film about how to handle new one 6 Catch two 2 pins of door panel on two 2 hole of upper and lower oven hinges 7 Re install choke cover to door panel by pushing Note After any service to the door A Make sure that door sensing switch and secondary interlock switch are ...

Page 7: ... 5 Remove the display unit and the power unit from the control panel frame 6 Remove the solder holding the tab near capacitor C11 of LCD vessel to the printed wiring board 7 Make the four 4 tabs of LCD vessel straight 8 Release the LCD vessel from the printed wiring board 9 Now the two 2 lamps LMP1 and LMP2 can be found 10 Remove the solder holding the lamps LMP1 and LMP2 to the printed wiring boa...

Page 8: ...T1 SH B SH A MICRO AC120V 60Hz D1 D4 11ES1 NOTE IF NOT SPECIFIED 1 4w 5 IF NOT SPECIFIED 1SS270A TURNTABLE MOTOR OVEN LAMP FAN MOTOR 1 R2 82 1w R6 82 1w R5 3 3k R4 1 3k SP1 VRS1 C1 0 1µ 50v C3 0 1µ 50v ZD1 ZD2 HZ16 3 HZ20 2 C4 10µ 35v C5 10µ 35v C6 10µ 35v C2 1000µ 35v R1 2 4k R3 1 3k J1 D3 D4 D2 D1 a c d b RY1 D7 D8 RY2 2SB1238 2SB1238 Q1 Q2 Q3 KRC243M or DTD143ES A 1 N O COM 2 3 4 ...

Page 9: ...101S CHECKER NOTE IC5 M51953A CF1 CSTCS12 00MT C17 0 1µ 50v C10 0 01µ 50v C11 47µ 16v C18 0 1µ 25v C135 0 1µ 25v 0 1µ 25v x 5 4 7k x 4 J11 J10 J12 J14 J16 J13 J15 J17 C16 0 1µ 25v C12 0 01µ 50v C13 0 01µ 50v C30 0 01µ 50v C22 0 01µ 50v C20 0 1µ 25v C100 0 01µ 50v C15 0 1µ 25v C123 0 1µ 50v C120 0 1µ 25v IF NOT SPECIFIED 1 16w 5 C121 0 1µ 25v 0 1µ 25v C122 0 01µ 50v C101 10µ 35v C52 C53 0 01µ 50v x...

Page 10: ...1 C10 C E B TP21 TP22 TP23 TP14 TP35 TP10 TP6 R79 TP28 TP24 TP7 TP11 TP1 TP12 TP33 TP5 TP18 TP19 TP8 TP29 TP27 TP32 TP17 TP36 TP20 CN F CN G CN C 1 3 100 R63 R64 R54 R100 R102 R93 R92 R78 R77 R91 R90 R76 R101 R55 R56 R58 R60 R31 C13 C14 R12 Q40 Q20 Q1 Q160 C120 C135 D50 C53 C100 C22 C23 TP15 LCD IC2 IC3 TP13 R103 IC1 TP9 J19 J18 Q140 C121 R120 R110 R135 R134 R133 R132 R131 R130 R13 C12 C134 C122 C...

Page 11: ...VZA197DRE0 Switch harness B SN B 1 AD C1 RC KZA087DRE0 Capacitor 0 1uF 50V 1 AB C2 VCEAB31VW108M Capacitor 1000uF 35V 1 AF C3 RC KZA087DRE0 Capacitor 0 1uF 50V 1 AB C4 6 VCEAB31VW106M Capacitor 10uF 35V 3 AA D1 4 VHD11ES1 1 Diode 11ES1 4 AB D7 8 VHD1SS270A 1 Diode 1SS270ATA 2 AA Q1 2 VS2SB1238 3 Transistor 2SB1238 2 AA Q3 VSKRC243M 3 Transistor KRC243M 1 AB R1 VRD B12EF242J Resistor 2 4k ohm 1 4W ...

Page 12: ...GA399WRE0 Cushion 1 AG 4 22 PPACGA084WRF0 TTM packing 1 AF 4 23 LANGTA338WRP0 Sensor mounting angle 1 AN DOOR PARTS 5 1 FDORFA318WRT0 Door panel 1 BE 5 2 PSHEPA382WRE0 Sealer film 1 AH 5 3 GWAKPA531WRR0 Door frame 1 AT 5 4 HPNL A663WRR0 Door screen 1 AL 5 5 GCOVHA385WRF0 Choke cover 1 AG 5 6 LSTPPA139WRF0 Latch head 1 AF 5 7 MSPRTA084WRE0 Latch spring 1 AB 5 8 PCUSUA481WRP0 Cushion 1 AB 5 9 PCUSUA...

Page 13: ...D Sep 97 BE 5 5 Choke cover GCOVHA370WRF0 1 GCOVHA385WRF0 1 D Sep 97 AG 6 8 Instruction book TCADCA639WRR0 1 TCADCA655WRR0 1 C Nov 97 AY 7 5 Screw 4mm X 12mm XOTSD40P12RV0 9 XOTSD40P12RV0 8 A Jun 97 AA 7 8 Screw 4mm X 14mm Not listed XOTSD40P14000 1 C Jun 97 AA HOW TO ORDER REPLACEMENT PARTS To have your order filled promptly and correctly please furnish the following information 1 MODEL NUMBER 2 ...

Page 14: ... 4 18 7 5 7 2 4 16 7 4 7 6 7 6 1 5 7 3 6 2 7 3 7 6 1 1 1 1 1 2 1 1 4 8 1 7 4 4 7 5 7 5 4 1 4 3 7 5 6 1 7 1 1 9 4 6 1 8 6 6 4 20 4 23 4 19 1 4 4 7 4 12 4 14 1 12 7 1 4 22 4 13 4 2 4 15 1 14 4 21 2 3 4 5 1 3 1 6 7 1 7 6 7 6 7 6 7 6 2 5 2 4 7 6 7 6 2 4 7 6 2 2 4 11 4 9 4 10 1 13 7 2 1 15 7 1 7 3 6 9 1 11 1 10 1 1 6 7 7 6 ...

Page 15: ...ROL PANEL DOOR AND MISCELLANEOUS PARTS 5 2 5 1 5 3 5 6 5 7 Actual wire harness may be different from illustration 6 4 6 5 6 3 HIGH VOLTAGE TRANSFORMER CAPACITOR 5 11 5 9 5 4 5 8 3 8 3 10 3 9 3 3 3 13 3 13 3 1 3 2 3 13 3 13 3 5 3 4 3 7 3 12 3 11 3 6 3 2 7 3 2 9 3 3 1 3 3 2 5 5 5 10 ...

Page 16: ...out prior written per mission of the publisher 6 4 5 1 2 3 6 4 5 1 2 3 A B C D E F G H A B C D E F G H PACKING AND ACCESSORIES DOOR PROTECTION SHEET SPADPA204WRE0 TOP PAD ASSEMBLY FPADBA341WRK0 PLASTIC BAG SSAKHA034WRE0 Not replaceable items PACKING CASE R 390AW SPAKCC995WRE0 R 390AK SPAKCC927WRE0 BOTTOM PAD ASSEMBLY FPADBA342WRK0 6 2 TURNTABLE TRAY 6 8 INSTRUCTION BOOK PRINTING MATTER 6 1 TURNTAB...

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