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R-209EK

WARNING TO SERVICE PERSONNEL

Microwave ovens contain circuitry capable of pro-
ducing very high voltage and current, contact with
following parts   may result in a severe, possibly
fatal, electrical shock.

(Example)

High Voltage Capacitor, High Voltage Power Trans-
former, Magnetron, High Voltage Rectifier Assem-
bly,  High Voltage Harness etc..

Read the Service Manual carefully and follow all
instructions.

Before Servicing

1. Disconnect the power supply cord 

, and then remove

outer case.

2. Open the door and block it open.
3. Discharge high voltage capacitor.

WARNING:RISK OF ELECTRIC SHOCK.

DISCHARGE THE HIGH-VOLTAGE
CAPACITOR BEFORE SERVICING.

The high-voltage capacitor remains charged about 60
seconds after the oven has been switched off. Wait for 60
seconds and then short-circuit the connection of the high-
voltage capacitor (that is the connecting lead of the high-
voltage rectifier) against the chassis with the use of an
insulated screwdriver.

Whenever troubleshooting is performed the power supply
must be disconnected. It may, in some cases, be necessary
to connect the power supply after the outer case has been
removed, in this event,
1. Disconnect the power supply cord, and then remove

outer case.

2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power

transformer.

5. Ensure that the leads remain isolated from other

components and oven chassis by using insulation tape.

6. After that procedure, reconnect the power supply cord.

When the testing is completed,
1. Disconnect the power supply cord, and then remove

outer case.

2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power

transformer.

5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is

installed.

7. Run the oven and check all functions.

After repairing

1. Reconnect all leads removed from components during

testing.

2. Reinstall the outer case (cabinet).
3. Reconnect the power supply cord after the outer case is

installed.

4. Run the oven and check all functions.

Microwave ovens should not be run empty. To test for the
presence of microwave energy within a cavity, place a cup
of cold water on the oven turntable, close the door and set
the power to HIGH and set the microwave timer for two (2)
minutes. When the two minutes has elapsed (timer at zero)
carefully check that the water is now hot. If the water
remains cold carry out Before Servicing procedure and re-
examine the connections to the component being tested.

When all service work is completed and the oven is fully
assembled, the microwave power output should be checked
and a microwave leakage test should be  carried out.

Don't Touch !
Danger High Voltage

Summary of Contents for R-209EK

Page 1: ...cing very high voltage and current contact with following parts may result in a severe possibly fatal electrical shock High Voltage Capacitor High Voltage Power Transformer Magnetron High Voltage Rectifier Assembly High Voltage Harness etc SHARP CORPORATION This document has been published to be used for after sales service only The contents are subject to change without notice SUPPLEMENTAL SERVIC...

Page 2: ...ransmission systems shall be repaired replaced or adjusted by procedures described in this manual before the oven is released to the owner e A microwave leakage check to verify compliance with the Federal Performance Standard should be performed on each oven prior to release to the owner BEFORE SERVICING Before servicing an operative unit perform a microwave emission check as per the Microwave Mea...

Page 3: ...acitor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that the leads remain isolated from other components and oven chassis by using insulation tape 6 After that procedure reconnect the power supply cord When the testing is completed 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Reconnec...

Page 4: ...initially at 20 5 C 68 F in the center of the oven cavity The water container shall be a low form of 600 ml 20 oz beaker with an inside diameter of approx 8 5 cm 3 1 2 in and made of an electrically nonconductive material such as glass or plastic The placing of this standard load in the oven is important not only to protect the oven but also to insure that any leakage is measured accurately 4 Set ...

Page 5: ...il the following points are ensured A The door is tightly closed B The door brackets and hinges are not defective C The door packing is not damaged D The door is not deformed or warped E There is no other visible damage with the oven Servicing and repair work must be carried out only by trained service personnel DANGER Certain initial parts are intentionally not grounded and present a risk of elec...

Page 6: ...oking Repetition Rate P HI Full power throughout the cooking time P 90 approx 90 of FULL Power P 80 approx 80 of FULL Power P 70 approx 70 of FULL Power P 60 approx 60 of FULL Power P 50 approx 50 of FULL Power P 40 approx 40 of FULL Power P 30 approx 30 of FULL Power P 20 approx 20 of FULL Power P 10 approx 10 of FULL Power P 0 No power throughout the cooking time POPCORN pad MINUTE PLUS pad REHE...

Page 7: ...REES DINNER PLATE BEVERAGE ROLLS MUFFINS TO ADJUST QUANTITY TOUCH SAME PAD AGAIN See note See note Figure O 1 Oven Schematic Off Condition SCHEMATIC NOTE CONDITION OF OVEN 1 DOOR CLOSED 2 CLOCK APPEARS ON DISPLAY NOTE indicates components with potential above 250V POWER TRANSFORMER RECTIFIER MAGNETRON CAPACITOR 0 86µF C T FUSE 120V AC 60 Hz OVEN LAMP TURN TABLE MOTOR FAN MOTOR MONITOR SWITCH SECON...

Page 8: ...ty and must be replaced If the control unit does not respond it is faulty and must be replaced If a specific pad does not respond the above method may be used after clearing the control unit to determine if the control unit or key pad is at fault 5 Reconnect all leads removed from components during testing 6 Re install the outer case cabinet 7 Reconnect the power supply cord after the outer case i...

Page 9: ...ER SUPPLY CORD 120V 60Hz GRD H N NOTE The grounding conductor of the power supply cord has been grounded by power supply cord fixing screw The screw must always be kept tight NOTE The neutral WHT wire must be connected to the terminal with N mark on the power supply cord RED WHT DOOR SENSING SWITCH GRY RED POWER TRANSFORMER HIGH VOLTAGE WIRE B BLK WHT GRN GRY ORG ORG WHT ORG MAGNETRON THERMAL CUT ...

Page 10: ...R10 15k R50 20kF R20 15k R6 15k R5 1k HZ4C3 ZD1 C3 0 01µ 25v C40 0 01µ 25v C5 0 1µ 25v C6 0 1µ 25v C7 0 1µ 25v C4 S12 SEG19 VC3 B Z R00 R01 R02 R03 P20 P21 P22 P23 K00 K01 K02 K03 COM0 COM1 VC2 VC1 SEG18 SEG17 SEG16 SEG15 SEG14 SEG13 S11 S10 S 9 S 8 S 7 S 6 S 5 S 4 S 3 S 2 S 1 C 1 C 2 C 3 0 01µ 25v C11 0 01µ 25v SP1 PKM22EPT D20 J1 D21 RY2 AC120V 60Hz OVEN LAMP TURNTABLE MOTOR FAN MOTOR DOOR SENSI...

Page 11: ...2 AC CONTROL PANEL PARTS 3 1 DPWBFC132WRUZ Control unit 1 BH 3 2 FPNLCB543WRKZ Control panel frame with key unit and LCD 1 BD 3 2 1 FUNTKB036WREZ Key unit 1 AV 3 2 2 RLCDSA089DRZZ Liquid crystal display 1 AM 3 3 QCNC A013WRZZ Rubber connector 1 AE 3 4 XEPSD30P08XS0 Screw 3mm x 8mm 3 AA 3 4 XEPSD30P08XS0 Screw 3mm x 8mm 3 AA OVEN PARTS 4 1 PHOK A105WRF0 Latch hook 1 AL 4 2 LANGQA530WRWZ Light mount...

Page 12: ... AQ 6 6 QW QZA242WRZZ High voltage wire B 1 AF 6 7 TCAUAA265WRRZ DHHS caution label 1 AC 6 8 TCAUAA257WRRZ Monitor caution 1 AC 6 9 TCAUAA253WRR0 Earth caution 2 AC SCREWS AND WASHERS 7 1 XHPSD40P08K00 Screw 4mm x 8mm 2 AA 7 2 LX EZA042WRE0 Special screw 2 AB 7 3 LX WZA028WRE0 Special washer 1 AB 7 4 XHTSD40P12RV0 Screw 4mm x 12mm 1 AA 7 5 XHTSD40P08RV0 Screw 4mm x 8mm 5 AA 7 6 XHPSD30P06000 Screw...

Page 13: ... 7 8 2 1 7 8 7 10 7 10 7 9 7 5 7 5 A 4 6 4 4 4 9 7 1 7 8 7 7 4 10 7 1 1 4 7 8 7 8 7 8 4 1 2 2 2 3 7 8 7 8 7 8 4 13 2 3 7 2 4 16 7 3 1 10 1 11 7 5 7 4 1 3 1 7 7 6 1 1 1 1 1 2 1 6 4 3 1 5 7 9 7 11 1 8 6 9 6 9 6 8 1 2 7 8 4 3 4 14 4 14 4 7 4 11 6 2 6 1 4 15 4 8 6 7 4 5 4 12 4 17 A 7 12 1 9 4 2 ...

Page 14: ...OUS CONTROL PANEL PARTS DOOR PARTS 5 3 6 5 6 6 5 5 5 2 5 4 5 8 5 8 5 6 5 7 5 1 5 9 Actual wire harness may be different than illustration 3 2 3 2 2 3 2 1 3 3 3 1 3 4 3 4 6 4 Befor attaching Control unit to Control panel foil side of Control unit must be cleaned by ethyl alcohol ...

Page 15: ...NUAL 6 1 TURNRABLE SUPPORT INTO THE OVEN CAVITY Not replaceable items TRAY PAD ASSY CPADBA244WRK0 PACKING CASE MICROWAVE OVEN TOP PAD ASSEMBLY FPADBA387WRK0 POLYETHYLENG BAG SSAKHA014WRE0 DOOR PROTECTION SHEET SPADPA580WRE0 FPAK A383WRKZ BOTTOM PAD ASSEMBLY FPADBA388WRK0 ...

Page 16: ...1 BY SHARP CORPORATION ALL RIGHTS RESERVED No part of this publication may be reproduced stored in retrieval systems or transmitted in any form or by any means electronic mechanical pho tocopying recording or otherwise without prior written permission of the publisher ...

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