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Summary of Contents for R-1880LS

Page 1: ...E 19 TEST PROCEDURE TOUCH CONTROL PANEL ASSEMBLY 33 COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE 40 PICTORIAL DIAGRAM 49 LSI UNIT CIRCUIT 50 PRINTED WIRING BOARD 51 PARTS LIST 5 PACKING AND ACCESSORIES 57 This document has been published to be used for after sales service only The contents are subject to change without notice SHARP ELECTRONICS CORPORATION Service Headquarters Sharp Plaza Mahwah ...

Page 2: ...nd trans mission systems shall be repaired replaced or adjusted by procedures described in this manual before the oven is released to the owner e A microwave leakage check to verify compliance with the Federal Performance Standard should be performed on each oven prior to release to the owner BEFORE SERVICING Before servicing an operative unit perform a microwave emission check as per the Microwav...

Page 3: ... R 1880LS LST NOTES ...

Page 4: ...f the oven cavity The water container shall be a low form of 600 ml 20 oz beaker with an inside diameter of approx 8 5 cm 3 1 2 in and made of an electrically nonconductive material such as glass or plastic The placing of this standard load in the oven is important not only to protect the oven but also to insure that any leakage is measured accurately 4 Set the cooking control on Full Power Cookin...

Page 5: ...et the cooking control on Full Power Cooking Mode Close the door and select a cook cycle of several minutes If the water begins to boil before the survey is completed replace it with 275 ml of cool water C Leakage test with enclosure installed 1 Grasp the probe of the survey instrument and hold it perpendicular to the gap between the door and the body of the oven 2 Move the probe slowly not faster...

Page 6: ...capacitor 4 Disconnect the leads to the primary of the power transformer 5 Ensurethattheseleadsremainisolatedfromothercomponents and oven chassis by using insulation tape 6 After that procedure reconnect the power supply cord When the testing is completed 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Reconnect t...

Page 7: ...wave radiation hazard WARNING Never operate the oven until the following points are ensured A The door is tightly closed B The door brackets and hinges are not defective C The door packing is not damaged D The door is not deformed or warped E There is no other visible damage with the oven Servicing and repair work must be carried out only by trained service person nel DANGER Certain initial parts ...

Page 8: ...ox 20 of Full Power P 10 approx 10 of Full Powe P 0 No power throughout the cooking time Custom Help pad Sensor Cook pad Broil pad Roast pad Bake pad Sensor Reheat pad Minute plus pad Sensor Popcorn pad Defrost pad Convect pad Preheat pad Low mix Bake pad High mix Roast pad Broil pad Slow Cook pad Kitchen Timer pad Number and temperature selection pads Clock pad Keep Warm pad Turntable On Off pad ...

Page 9: ...ndow 2 Door hinges 3 Sirrer cover 4 Turntable motor shaft 5 Oven lamp It will light when oven is operating or door is open 6 Door latches The oven will not operate unless the door is securely closed 7 One touch door open button Push to open door 8 Auto Touch control panel 9 Time display Digital display 99 minutes 99 seconds 10 Ventilation openings 11 Light Cover 12 Grease filters 13 Removable turn...

Page 10: ... 100 F 150 F 275 F 300 F 325 F 350 F 375 F 400 F 425 F 450 F Clock Turntable On Off Custom Help Kitchen Timer Fan Hi Lo Light Hi Lo Stop Clear Touch On Slow Cook High Mix Roast Preheat Sensor Popcorn Minute Plus Power Level Keep Warm Sensor Reheat Defrost 1 2 3 4 5 6 7 8 9 0 1 Cake 2 Brownies 3 Muffins 4 Pizza 1 Baked Potatoes 2 FrozenVeg 3 FreshVeg soft 4 FreshVeg hard 5 Frozen Entrees 6 Hot Dogs...

Page 11: ...irddoordoorswitchandprimary interlock relay and is mechanically associated with the door so that it will function in the following sequence 1 When the door opens from a closed position the primary interlock relay door sensing switch secondary and third door switch open their contacts and then the monitor switch contacts close 2 When the door is closed from the open position the monitor switch cont...

Page 12: ...IC MIX COOKING CONDITION Touch the Combination Bake or Combination Roast pad The LOW MIX BAKE pad is preprogrammed for 325 ο F with 10 microwave power while the HIGH MIX ROAST pad is pre programmed for 325 ο F with 30 microwave power Program desired cooking time When the START pad is touched the fol lowing operations occur 1 The numbers on the digital read out start to count down to zero 2 The shu...

Page 13: ...e heating element 4 Now theovenisintheconvectioncookingmodeorAutomatic Mix Cooking condition 5 When the oven temperature has reached the programmed convection temperature the oven goes into the programmed cooking mode 6 At the end of the cooking cycle the damper is returned to the open position and the oven will go to the off condition The cooling fan will remain on until the oven has cooled TIMED...

Page 14: ...except that the final air discharge is directed horizontally out from the top rear of the oven into the customer s vent system 3 RE CIRCULATION INSIDE VENTING The air handing is same as VERTICAL VENTING except that the final air discharge is directed horizontally through the upper front of the oven into the kitchen IN this case the accessory charcoal filter lit RK 220 must be provided to filter th...

Page 15: ...K GRN RED PNK BLK BRN WHT E4 E3 E6 E5 E2 E1 THERMISTOR DOOR SENSING SWITCH GRN BLK BLK BRN RY11 D7 SWITCH INTERLOCK YLW BLK ORG SECONDARY C1 LVT GRY 5 Fan Motor and Turntable Motor contain a spark quencher circuit C 0 1uf R 120ohm 1 4W C R MOTOR C R 3 Only certain models use the absolute humidity sensor 2 Terminal with projection or opposite blue mark on lamp socket 1 Circuits Wire colors subject ...

Page 16: ...HT BRN YLW ORG WHT N O RY1 COM RY3 N O RY1 COM RY2 ORG PPL BRN PPL RY3 HEATING ELEMENT BLK GRN RED PNK BLK BRN WHT E4 E3 E6 E5 E2 E1 THERMISTOR DOOR SENSING SWITCH GRN BLK BLK BRN RY11 D7 SWITCH INTERLOCK YLW BLK ORG SECONDARY C1 LVT GRY 5 Fan Motor and Turntable Motor contain a spark quencher circuit C 0 1uf R 120ohm 1 4W C R MOTOR C R 3 Only certain models use the absolute humidity sensor 2 Term...

Page 17: ...NSING SWITCH MONITOR SWITCH AND PRIMARY SWITCH FOR PROPER OPERATION REFER TO CHAPTER TEST PROCEDURE NOTE monitor FUSE PRIMARY SWITCH AND MONITOR SWITCH ARE REPLACED AS AN ASSEMBLY TEMPERATURE FUSE MG The temperature fuse located near the waveguide is designed to prevent damage to the magnetron if an over heated condition develops in the tube due to cooling fan failure obstructed air guide dirty or...

Page 18: ...rating and the oven shuts off DAMPER OPEN CLOSE MECHANISM Usually thedamperisintheopenpositionexceptduringconvection cooking Damper position is set automatically by damper motor damperswitchandmotorcam Thesecomponentsareoperatedby a signal that judges if microwave cooking or convection cooking operation is selected by the control unit Microwave Cooking Damper is in the open position because a port...

Page 19: ...part FFS BA018 KIT as an assembly IMPORTANT Whenever troubleshooting is performed with the power supply cord disconnected It may in some cases be necessary to connect the power supply cord after the outer case has been removed in this event 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Disconnect the leads to th...

Page 20: ...fan motor should be operating at low speed Hood lights do not turn on with pushed Light button Hood fan motor does not rotate at all with pushed Vent button Speed of the hood fan motor does not change when the Vent button is touched for this function Oven lamp does not light in cook cycle But it does light when door is opened Fan motor does not operate Oven lamp and turntable motor operate Turntab...

Page 21: ...ON MOTOR HOOD LAMP OR SOCKET HOOD MOTOR CAPACITOR SHORTED OR OPENED WIRING SHORTED IN POWER CORD NO POWER AT OUTLET LOW VOLTAGE NOISE FILTER M N O P Q R S S S S S S S S S S U V RE RE RE RE CK CK RE CK RE RE CK CK W IMPORTANT If the oven becomes inoperative because of a blown monitor fuse check the monitor switch primary interlock relay door sensing switch and secondary interlock switch before repl...

Page 22: ...zes Record the temperature of the water 2 Place the cup of water in the oven Operate oven at POWER 10 HIGH selecting more than 60 seconds cook time Allow the water to heat for 60 seconds measuring with a stop watch second hand of a watch or the digital read out countdown 3 Remove the cup from the oven and again measure the temperature making sure to stir the thermometer or thermocouple through the...

Page 23: ...ents during testing 6 Reinstall the outer case cabinet 7 Reconnect the power supply cord after the outer case is installed 8 Run the oven and check all functions D HIGH VOLTAGE CAPACITOR TEST E SECONDARY INTERLOCK SWITCH AND THIRD DOOR SWITCH TEST 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Isolate the switch ...

Page 24: ...front plate of the oven cavity with the door opened in this condition the plunger of the monitor switch is pushed in the meter should indicate an open circuit If improper operation is indicated the switch may be defective After testing the monitor switch reconnect the wire lead to the monitor switch NC terminal and check the continuity of the monitor circuit 5 Reconnect all leads removed from comp...

Page 25: ...ed circuit If the temperature of the magnetron reaches approximately 302O F 150O C the temperature fuse opens An open temperature fuse indicates overheating of the magnetron Check for restricted air flow to the magnetron especially the cooling fan air guide 5 Reconnect all leads removed from components during testing 6 Re install the outer case cabinet 7 Reconnect the power supply cord after the o...

Page 26: ...ord from the wall receptacle 7 Disconnect the wire leads of motor and connect the meter leads to the wire leads of main wire harness 8 Re connect the power cord into the wall receptacle If 120 volts A C is indicated at the wire leads replace the motor and if 120 volts A C is not indicated check the wire harness and control unit 9 Run the oven and check all functions N DAMPER MOTOR TEST O HEATING E...

Page 27: ...units LSI Unit and Power Unit and troubleshooting by unit replacement is described according to the symptoms indicated Before testing 1 Disconnect the power supply cord and then remove outer case Refer to procedure of HOOD EXHAUST LOUVER REMOVAL REMOVAL OF OVEN FROM WALL and OUTER CASE REMOVAL 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Disconnect the leads to the primar...

Page 28: ... open 3 Discharge high voltage capacitor 4 If the display fails to clear when the STOP CLEAR pad is depressed first verify the flat ribbon is making good contact verify that the door sensing switch stop switch operates properly that is the contacts are closed when the door is closed and open when the door is open If the door sensing stop switch is good disconnect the flat ribbon that connects the ...

Page 29: ...prox 24 0V D C Power transformer Stirrer mootor RY3 Approx 24 0V D C Heating element RY4 Approx 24 0V D C Turntable motor RY5 Approx 24 0V D C Fan motor RY6 Approx 24 0V D C Damper motor RY7 Approx 24 0V D C Convection motor RY8 Approx 24 0V D C Hood lamp RY9 Approx 24 0V D C Hood motor RY10 Approx 24 0V D C Hood motor HIGH LOW selection T TIMED DEFROST TEST 1 Place one cup of water in the center ...

Page 30: ...t least five minutes before sensor cooking 2 Room temperature should not exceed 95O F 35O C 3 The unit should not be installed in any area where heat and steam are generated The unit should not be installed for example next to a conventional surface unit Refer to the INSTALLATION Instructions 4 Exhaust vents are provided on the back of the unit for proper cooling and air flow in the cavity To perm...

Page 31: ...up 9 2 Place the container on the center of tray in the oven cavity 9 3 Close the door 9 4 Touch SENSOR COOK pad And touch the number pad 1 And touch the start pad 9 5 The oven will turn off automatically after the water is boiling bubling If new sensor dose not operate properly the problem is with the control unit CHECKING CONTROL UNIT 1 Disconnect oven from power supply and remove outer case 2 O...

Page 32: ...NT INDICATION OF OHM METER Between N and H Open Circuit Between terminal N and GRY Short Circuit Between terminal H and RED Short Circuit If incorrect readings are obtained replace the noise filter 6 Reconnect all leads removed from components during testing 7 Re install the outer case cabinet 8 Reconnect the power supply cord after the outer case is installed 9 Run the oven and check all function...

Page 33: ... element is a Fluorescent Display Basically a Fluorescent Display is triode having a cathode a grid and an anode Usually the cathode of a Fluorescent Display is directly heated and the filament serves as cathode The Fluorescent Display has 8 digits 16 segments are used for displaying figures The touch control section consists of the following units as shown in the touch control panel circuit 1 Key...

Page 34: ...key is touched the signal is held at L level 12 AN0 IN Temperature measurement input OVEN THERMISTOR By inputting DC voltage corresponding to the temperature detected by the thermistor this input is converted into temoerature by the A D converter built into the LSI 13 P55 OUT Segment data signals The relation between signals and indicators are as follows Signal Segment Signal Segment P13 P16 P03 P...

Page 35: ...t to L level the moment power is applied at this time the LSI is reset Thereafter set at H level 28 P71 OUT Magnetron high voltage circuit driving signal Toturnonandoffthecookrelay RY2 InP HIoperation thesignalsholds L level during microwave cooking and H level while not cooking In other cooking modes P 90 P 80 P 70 P 60 P 50 P 40 P 30 P 20 P 10 P 0 the signal turns to H level and L level in repet...

Page 36: ...to P23 45 48 P13 P10 OUT Segment data signal Signal similar to P55 49 P07 OUT Segment data signal Signal similar to P55 50 P06 OUT Segment data signal Signal similar to P55 Key strobe signal Signal applied to touch key section A pulse signal is input to AN1 and P27 P24 terminal while one of G7 line keys on key matrix is touched 51 P05 OUT Segment data signal Signal similar to P55 Key strobe signal...

Page 37: ...ng of the unit When the unit is set in the sensor cooking mode a 16 seconds clearing cycle occurs Then the detector circuitstartstofunctionandtheLSIobservestheinitialvoltage available at its AN6 terminal With this voltage given the switches SW1 to SW5 in the LSI are turned on in such a way as to change the resistance values in parallel with R50 1 Changing the resistance values results in that ther...

Page 38: ... touch control panel and the oven proper is long enough that they may be separated from each other For those models therefore it is possible to check and repair the controls of the touch control panel while keeping it apart from the oven proper in this case you must short both ends of the door sensing switch on PWB of the touch control panel with a jumper which brings about an operational state th...

Page 39: ...noise emitted by the Turn Table Motor and Fan Motor from interfer ing with the Sensor operation If not used on this design it is possible in some cases the Sensor will Error immediately This is a non replaceable part There is a Spark Quencher attached to the Fan Motor as shown in Fig S1 Fig S1 There is a Spark Quencher attached to the Turn Table Motor as shown in Fig S2 Fig S2 ...

Page 40: ...d 4 The door is bent or warped 5 There are defective parts in the door interlock system 6 There are defective parts in the microwave generating and transmission assembly 7 There is visible damage to the oven Do not operate the oven 1 Without the RF gasket Magnetron 2 If the wave guide or oven cavity are not intact 3 If the door is not closed 4 If the outer case cabinet is not fitted Bottom plate O...

Page 41: ...ly cord together with the outer case 8 Discharge high voltage capacitor CAUTION 1 Disconnect oven from power supply before removing outer case 2 Discharge the high voltage capacitor before touching any oven components or wiring UNIT MOUNTING SCREW AND HOOD INTAKE DUCT R REMOVAL POWER TRANSFORMER REMOVAL 1 Disconnect the power supply cord and remove the oven from wall remove outer case remove the u...

Page 42: ...move the unit mounting screw and hood intake duct R Refer to procedure of Removal of Oven from Wall Outer case Removal and Unit Mounting Screw and Hood Intake Duct R Removal 2 Open the door block it open 3 Discharge high voltage capacitor 4 Disconnect the high voltage wire leads with high voltage rectifier from the magnetron 5 Disconnect filament lead of the transformer from high voltage capacitor...

Page 43: ...t from the oven cavity referring to the procedure of HOOD FAN MOTOR HOODEXHAUSTDUCT OVENLAMPSOCKET AND AH SENSOR REMOVAL 5 Discharge high voltage capacitor 6 Release the two 2 snaps of the magnetron duct from the oven cavity And remove the two 2 tabs of the magnetron duct from the fan duct 7 Release snap bands of the main harness A installed to the fan duct and nearest the fan duct 8 Disconnect th...

Page 44: ...ng the stirrer motor to the waveguide of the oven cavity 7 Remove the stirrer motor from the waveguide 8 Now the stirrer motor is free 9 When install the stirrer motor the shaft of stirrer motor must be inserted to the stirrer fan shaft Refer to the procedure of STIRRER COVER AND STIRRER FAN INSTALLATION 1 Insert the shaft of stirrer fan to the shaft of stirrer motor 2 Hold the stirrer fan not to ...

Page 45: ...en from wall and remove outer case Refer to procedure of Removal of Oven from Wall and Outer case Removal 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Pull down on the positive lock connector 5 Push the lever of positive lock Terminal Push Pull down 1 2 Lever Positive lock connector Positive lock connector 1 Disconnect the power supply cord 2 Open the door and block it op...

Page 46: ...nvection motor shaft 24 Remove the E ring from the convection motor shaft 25 Remove two 2 screws holding the convection motor to convection motor mounting plate 26 Now the convection motor is free CONVECTION DUCT ASSEMBLY REMOVAL from Wall and Outer case Removal 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Remove the hood fan motor and the hood exhaust duct from the oven ...

Page 47: ...oor allowed by the upper and lower position of the latch hook should be less than 0 5mm The vertical position of the latch hook should be adjusted so that the door sensing switch secondary and third door switch are activated with the door closed The horizontal position of the latch hook should be adjusted so that the monitor switch is activated with the door closed 6 Secure the screws with washers...

Page 48: ...Removal of Oven from Wall and Outer case Removal 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Remove the hood exhaust louver from the oven cavity by pushing the right and left tabs of the hood exhaust louver Refer to the procedure of hood exhaust louver REMOVAL 5 Remove door assembly refer to Door Replacement Replacement of door components are as follows 6 Place door asse...

Page 49: ...OR FUSE AND FUSE HOLDER N O COM GRN GRN PNK N O COM DOOR SENSING SWITCH CN D CN E CN B RY1 RY11 RY7 T1 1 2 RED WHT 3 AH SENSOR HOOD FAN MOTOR STIRRER MOTOR WHT BLK BLK BLK BLK 1 2 GRY GRY BRN BRN GRY PNK 1 2 1 2 3 4 5 6 WHT RED YLW BLU BLK BLU YLW RED GRY PPL 1 2 3 4 5 6 BRN BLK BLK BLK WHT PNK GRN 1 2 3 4 5 6 7 PPL GRY BLU WHT CN B GRY BLK ORG RED ORG WHT RED BLU ORG PPL WHT ORG O R G RED PPL PPL...

Page 50: ...50 R 1880LS LST 6 4 5 1 2 3 6 4 5 1 2 3 A B C D E F G H A B C D E F G H Figure S 2 Touch Control Panel Circuit ...

Page 51: ...51 R 1880LS LST 6 4 5 1 2 3 6 4 5 1 2 3 A B C D E F G H A B C D E F G H Figure S 3 Printed Wiring Board ...

Page 52: ...Hood fan motor 1 BF 1 18 RMOTEA343WRE0 Convection motor 1 AX 1 19 RMOTEB032MRE0 Fan motor 1 AS 1 20 RLMPTA086WRZZ Hood lamp and oven lamp 3 AD 1 21 FDTCTA217WRKZ AH sensor 1 AP 1 22 RMOTDA268WRZZ Damper motor 1 AG 1 23 RR WZA031WRE0 Noise resistor 1 AK 1 24 FPWBFB014MRK0 Noise filter 1 AU CABINET PARTS 2 1 PFIL B002MRE0 Grease filter 2 AF 2 2 FDIF B020MRK0 Hood exhaust louver 1 AT 2 3 GDAI B052MRP...

Page 53: ...C 4 28 MCAMPB001MRF0 Damper cam 1 AC 4 29 PCUSUB032MRP0 Damper cushion 1 AE 4 30 PFPF B001MRE0 Heat protect R 1 AD 4 31 PFTA B003MRP0 Damper plate 1 AD 4 32 PREFHB004MRP0 Thermal cover R 1 AK 4 33 LANGTB203MRP0 Air flow angle 1 AP 4 34 PREFHB005MRP0 Thermal cover bottom 1 AK 4 35 LSTPPB024MRF0 Door stopper 1 AD 4 36 PCOVPB047MRP0 Oven lamp cover 1 AD 4 37 PCOVPB050MRP0 Heat protect top sheet 1 AK ...

Page 54: ...ion label 1 AD 6 15 PFIL B002MRE0 Charcoal filter 1 AF SCREWS NUTS AND WASHERS 7 1 XCPS740P08000 Screw 4mm x 8mm 1 AB 7 2 XOTS840P12000 Screw 4mm x 10mm 1 AB 7 3 XCBS730P08000 Screw 3mm x 8mm 4 AB 7 4 XBTSD40P08RV0 Screw 3mm x 6mm 2 AA 7 5 LX CZB004MRE0 Hood louver Screws 2 AA 7 6 XBTWW40P06000 Screw 4mm x 6mm 2 AA 7 7 XOTS740P12000 Screw 4mm x 12mm 32 AB 7 8 XHTS740P08000 Screw 4 AD 7 9 XHTS740P0...

Page 55: ...4 26 1 11 1 11 4 34 4 43 4 13 7 25 4 9 4 12 6 11 7 18 4 14 4 19 4 17 7 6 4 13 4 8 1 4 7 22 7 22 1 9 1 2 4 4 4 31 4 48 4 29 4 28 4 47 2 8 1 20 4 33 7 19 7 12 7 12 1 20 1 8 1 11 7 3 4 27 7 7 2 1 2 1 7 10 7 10 4 42 1 5 7 20 7 1 1 19 7 9 4 50 4 21 4 23 1 1 4 41 4 15 7 13 1 7 7 2 7 16 4 7 1 15 1 3 7 7 7 11 7 11 6 12 7 24 7 7 7 25 2 10 7 7 7 7 7 7 7 7 7 20 7 7 4 20 4 38 7 17 7 7 7 3 1 7 4 52 4 52 4 51 4...

Page 56: ...ST 6 4 5 1 2 3 6 4 5 1 2 3 A B C D E F G H A B C D E F G H MISCELLANEOUS 6 1 6 1 1 6 1 2 6 1 3 6 1 5 6 1 6 6 1 4 6 6 6 7 6 8 6 9 6 10 3 1 3 2 3 5 7 7 3 5 3 3 3 6 3 4 6 15 3 8 3 7 5 2 4 35 5 4 5 3 5 1 5 6 5 5 5 7 5 0 ...

Page 57: ...SEMBLY 6 1 6 2 LOW RACK 6 9 6 3 OPERATION MANUAL WALL TEMPLATE INSTALLATION INSTRUCTION 6 4 TOP TEMPLATE 6 5 4 3 TURNTABLE TRAY 4 1 DAMPER ASSEMBLY 4 2 TURNTABLE SUPPORT ASSEMBLY MILLER MAT TOP PAD DOOR PROTECTOR BOTTOM PAD PACKING CASE WRAP COVER Non replaceable items HIGH RACK 6 8 TAPE 6 15 CHARCOAL FILTER ...

Page 58: ...58 R 1880LS LST NOTES ...

Page 59: ...59 R 1880LS LST NOTES ...

Page 60: ...HT 2006 BY SHARP CORPORATION ALL RIGHTS RESERVED Nopartofthispublicationmaybereproduced stored in retrieval systems or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without prior written permission of the publisher ...

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