background image

6

R - 630DKA
R - 630DSA
R-630DWA

3. Door is positioned with its face pressed toward cavity

face plate.

4. Check for microwave leakage around door with an

approved microwave survey meter.  (Refer to Microwave
Measurement Procedure.)

Note: The door on a microwave oven is designed to act as

an electronic seal preventing the leakage of
microwave energy from oven cavity during cook cycle.
This function does not require that door be air-tight,
moisture (condensation)-tight or light-tight. Therefore,
occasional appearance of moisture, light or sensing
of gentle warm air movement around oven door is not
abnormal and do not of themselves indicate a leakage
of microwave energy from oven cavity.

Figure C-7. Door Replacement

Figure C-8. Routing of 12-pin wire harness

SEALER FILM

Installation
1. Put the adhesive tape on the backing film of the sealer

film as shown in Fig. C-9.

2. Tear the backing film by pulling the adhesive tape.
3. Put the pasted side of the sealer film on the door panel.

Figure C-9. Sealer film

REMOVAL
1. Disconnect the power supply cord and then remove the

outer case.

2. Open the door slightly.
3. To discharge high voltage capacitor, wait for  60 seconds.
4. Disconnect the 12-pin wire harness from the power unit

on the base plate.

5. Insert a putty knife (thickness of about 0.5mm) into the

gap between the choke cover and door frame as shown
in Figure C-6 to free engaging parts.

6. Pry the choke cover by inserting a putty knife as shown

Figure C-6.

7. Release choke cover  from door panel.
8. Now choke cover is free.

NOTE: When carrying out any repair to the door, do not

bend or warp the slit choke (tabs on the  door
panel assembly) to prevent microwave leakage.

Figure C-6. Door Disassembly

9. Release two (2) pins of door panel from two (2) holes of

upper and lower oven hinges by lifting up.

10.With pulling out the 12-pin wire harness from the hole of

the oven cavity front plate and the front leg, remove the
door from the oven cavity.

11.Now, the door is free from the oven cavity.

REINSTALLATION
1. Insert the 12-pin wire harness to the holes of the front leg

and the oven cavity front plate.

2. Catch two (2) pins of door panel on two (2) hole of upper

and lower oven hinges.

3. Re-install choke cover  to door panel by pushing.
4. Connect the 12-pin wire harness to the power unit on the

base plate.

5. Now the door is installed.

Note: After any service to the door;

(A) Make sure that door sensing switch and secondary

interlock switch are operating properly. (Refer to
chapter “Test Procedures”.).

(B) An approved microwave survey meter should be

used to assure compliance with proper microwave
radiation emission limitation standards.

After any service, make sure of the following :
1. Door latch heads smoothly catch latch hook through

latch holes and that latch head goes through center of
latch hole.

2. Deviation of door alignment from horizontal line of cavity

face plate is to be less than 1.0mm.

DOOR REPLACEMENT

Putty knife

Door frame

Choke cover

COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

Upper oven hinge

Upper 
oven
hinge

Slit choke of
door panel

Lower oven 
hinge

Lower 
oven 
hinge

Choke cover

Pin

Pin

Tab

Hole

Door Screen

Hole

Front leg

Oven cavity front plate

12-pin wire harness

12-pin wire 
harness

Power unit

Base plate

Door

Front leg

Sealer film

Backing film

Adhesive tape

Summary of Contents for Carousel R-630DSA

Page 1: ...pcorn Linch on the Run Super Defrost Compu Defrost One Dish Dinners Beverage center Frozen Foods Main Entrees Kitchen Timer Clock Sensor Reheat Baked Potatoes Custom Help Power Level STOP Clear START Touchon Minute PLus 1 2 3 4 5 6 7 8 9 0 TABLE OF CONTENTS Page PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY INSIDE FRONT COVER BEFORE...

Page 2: ...on and transmission systems shall be repaired replaced or adjusted by procedures described in this manual before the oven is released to the owner e A microwave leakage check to verify compliance with the Federal Performance Standard should be performed on each oven prior to release to the owner BEFORE SERVICING Before servicing an operative unit perform a microwave emission check as per the Micro...

Page 3: ...ltage capacitor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that the leads remain isolated from other components and oven chassis by using insulation tape 6 After that procedure reconnect the power supply cord When the testing is completed 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4...

Page 4: ...ap water initially at 20 5 C 68 F in the center of the oven cavity The water container shall be a low form of 600 ml 20 oz beaker with an inside diameter of approx 8 5 cm 3 1 2 in and made of an electrically nonconductive material such as glass or plastic The placing of this standard load in the oven is important not only to protect the oven but also to insure that any leakage is measured accurate...

Page 5: ...rowave radiation hazard WARNING Never operate the oven until the following points are ensured A The door is tightly closed B The door brackets and hinges are not defective C The door packing is not damaged D The door is not deformed or warped E There is no other visible damage with the oven Servicing and repair work must be carried out only by trained service personnel DANGER Certaininitialpartsar...

Page 6: ...ing time P 90 approx 90 of Full Power P 80 approx 80 of Full Power P 70 approx 70 of Full Power P 60 approx 60 of Full Power P 50 approx 50 of Full Power P 40 approx 40 of Full Power P 30 approx 30 of Full Power P 20 approx 20 of Full Power P 10 approx 10 of Full Power P 0 No power throughout the cooking time Breakfast Bar pad Lunch on the Run pad One Dish Dinners pad Super Defrost pad Compu Defro...

Page 7: ...rd and then remove outer case 2 Open the door and block it open 3 Discharge the high voltage capacitor 4 Disconnect the primary input terminals and measure the resistance of the transformer with an ohmmeter Check for continuity of the coils with an ohmmeter On the R x 1 scale the resistance of the primary coil should be less than 1 ohm and the resistance of the high voltage coil should be approxim...

Page 8: ...any repair to the door do not bend or warp the slit choke tabs on the door panel assembly to prevent microwave leakage Figure C 6 Door Disassembly 9 Release two 2 pins of door panel from two 2 holes of upper and lower oven hinges by lifting up 10 With pulling out the 12 pin wire harness from the hole of the oven cavity front plate and the front leg remove the door from the oven cavity 11 Now the d...

Page 9: ...he CPU unit to the LCD holder 16 Remove the CPU unit from the LCD holder Release the four 4 tabs 17 Now the CPU unit is free DOOR FRAME ASSEMBLY 18 Remove the handle from the door frame assembly Refer to the chapter of HANDLE 19 Now the door frame assembly is free NOTE For 12 pin wire harness 1 When the PWB cover is reinstalled route the 12 pin wire harness under the hole of the PWB cover 2 Before...

Page 10: ...HT GRY BLK BLK WHT BLK BLK GRY WHT YLW BLK BLK THERMAL CUT OUT MG FAN MOTOR THERMAL CUT OUT OVEN MONITOR FUSE HOLDER BLK BLK WHT 2 1 WHT WHT WHT WHT GRY CN A CN A CN B H N NOTE The grounding conductor of the power supply cord has been grounded by power supply cord fixing screw The screw must allways be kept tight WHT BLK WHT BLK 2 1 GRN GRY 2 3 1 CN B BRN RED ORG YLW GRN BLU PPL GRY WHT BLK PNK GR...

Page 11: ...HM A096WRE0 Thermal cut out 125 deg C OVEN Interchangeable 1 AK 1 14 RV MZA310WRZZ Magnetron 1 BG CABINET PARTS 2 1 FDAI A215WRYZ Base plate 1 AY 2 2 GLEGPA074WRE0 Foot 1 AC 2 3 GLEGPA081WRFZ Leg 1 AC 2 4 GCABUA773WRPZ Outer case cabinet R 630DKA 1 BD 2 4 GCABUA775WRPZ Outer case cabinet R 630DWA 1 BD 2 4 GCABUA777WRPZ Outer case cabinet R 630DSA 1 BD 2 5 GLEGPA080WRFZ Front leg R 630DKA 1 AL 2 5 ...

Page 12: ...1 FUNTKB084WREZ Key unit R 630DSA 1 AT 5 3 2 HPNL A768WRRZ Door screen R 630DKA 1 AZ 5 3 2 HPNL A770WRRZ Door screen R 630DWA 1 AZ 5 3 2 HPNL A768WRRZ Door screen R 630DSA 1 AZ 5 3 FWAKPA346WRKZ Door frame assembly R 630DKA 1 BF 5 3 FWAKPA348WRKZ Door frame assembly R 630DWA 1 BF 5 3 FWAKPA344WRKZ Door frame assembly R 630DSA 1 BF 5 4 JHNDPA203WRTZ Handle R 630DKA 1 AP 5 4 JHNDPA203WRTZ Handle R 6...

Page 13: ... CZ0052WRE0 Special screw 2 AA 7 10 XHPSD30P06000 Screw 3mm x 6mm 1 AA 7 11 XHTSD40P08000 Screw 4mm x 8mm 13 AA 7 12 XHTSD40P12RV0 Screw 4mm x 12mm 1 AA 7 13 XOTSD40P12RV0 Screw 4mm x 12mm 3 AA 7 14 XOTSF40P08000 Screw 4mm x 8mm R 630DKA 2 AA 7 14 XOTSE40P08000 Screw 4mm x 8mm R 630DWA 2 AA 7 14 XOTSE40P08000 Screw 4mm x 8mm R 630DSA 2 AA 7 15 XOTSD40P12000 Screw 4mm x 12mm 2 AA 7 16 XOTSD40P10000...

Page 14: ...8 4 12 1 1 4 22 7 3 7 11 7 11 6 7 4 27 4 18 4 19 7 3 7 1 4 20 4 14 4 9 1 7 3 1 6 1 6 2 7 15 2 6 7 15 4 1 1 12 7 16 4 29 2 2 2 1 7 6 1 9 1 6 7 19 7 7 4 2 4 5 4 11 1 11 7 5 7 12 7 13 7 14 7 8 7 11 7 11 7 3 7 4 4 25 4 8 7 3 2 3 7 1 1 5 1 14 2 5 4 16 7 3 6 6 6 13 4 10 7 9 7 17 4 7 4 4 7 7 4 21 4 24 1 8 1 4 1 4 1 3 1 3 7 10 4 15 7 1 7 3 7 11 7 11 4 3 4 6 A A OVEN AND CABINET PARTS ...

Page 15: ...E F G H A B C D E F G H Actual wire harness may be different from illustration CAPACITOR 5 17 5 17 5 17 5 14 4 13 5 1 6 3 6 4 5 2 5 4 5 14 5 5 5 6 5 17 5 3 1 5 3 2 5 3 6 11 6 12 5 7 5 15 5 16 5 16 5 12 5 13 5 10 5 16 5 18 5 18 5 8 5 11 5 9 DOOR PARTS MISCELLANEOUS ...

Page 16: ...RIGHT 2001 BY SHARP CORPORATION ALL RIGHTS RESERVED No part of this publication may be reproduced stored in retrieval systems or transmitted in any form or by any means electronic mechanical pho tocopying recording or otherwise without prior written permission of the publisher ...

Reviews: