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R- 630DKA
R- 630DSA
R-630DWA

Figure O-1. Oven Schematic-Off Condition

SCHEMATIC

NOTE: CONDITION OF OVEN
1. DOOR CLOSED
2. CLOCK APPEARS ON DISPLAY

120V AC
60 Hz

OVEN
LAMP

TURN-
TABLE
MOTOR

FAN 
MOTOR

POWER 
TRANSFORMER

MONITOR 
SWITCH

RECTIFIER

MAGNETRON

SECONDARY
INTERLOCK
SWITCH

TTM

OL

FM

MONITOR 
FUSE 20A

A1

A2

N.O.

COM.

COM.

N.O.

DOOR
SENSING
SWITCH

(RY-1)

(RY-2)

CONTROL UNIT

PRIMARY
INTERLOCK
RELAY

THERMAL 
CUT-OUT (OVEN)

THERMAL 
CUT-OUT (MG.)

GRN

F3

F1

F2

AH SENSOR

B2

B1

CAPACITOR  0.94

µ

F

AC 2200V 

B

POWER TRANSFORMER TEST

TEST PROCEDURES

PROCEDURE

LETTER

COMPONENT TEST

1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge the high voltage capacitor.
4. Disconnect the primary input terminals and measure the resistance of the transformer with an

ohmmeter. Check for continuity of the coils with an ohmmeter. On the R x 1 scale, the resistance of
the primary coil should be less than 1 ohm and the resistance of the high voltage coil should be
approximately 77 ohms; the resistance of the filament coil should be less than 1 ohm.

5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.

(HIGH VOLTAGES ARE PRESENT AT THE HIGH VOLTAGE TERMINAL, SO DO NOT ATTEMPT TO
MEASURE THE FILAMENT AND HIGH VOLTAGE.)

Summary of Contents for Carousel R-630DSA

Page 1: ...pcorn Linch on the Run Super Defrost Compu Defrost One Dish Dinners Beverage center Frozen Foods Main Entrees Kitchen Timer Clock Sensor Reheat Baked Potatoes Custom Help Power Level STOP Clear START Touchon Minute PLus 1 2 3 4 5 6 7 8 9 0 TABLE OF CONTENTS Page PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY INSIDE FRONT COVER BEFORE...

Page 2: ...on and transmission systems shall be repaired replaced or adjusted by procedures described in this manual before the oven is released to the owner e A microwave leakage check to verify compliance with the Federal Performance Standard should be performed on each oven prior to release to the owner BEFORE SERVICING Before servicing an operative unit perform a microwave emission check as per the Micro...

Page 3: ...ltage capacitor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that the leads remain isolated from other components and oven chassis by using insulation tape 6 After that procedure reconnect the power supply cord When the testing is completed 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4...

Page 4: ...ap water initially at 20 5 C 68 F in the center of the oven cavity The water container shall be a low form of 600 ml 20 oz beaker with an inside diameter of approx 8 5 cm 3 1 2 in and made of an electrically nonconductive material such as glass or plastic The placing of this standard load in the oven is important not only to protect the oven but also to insure that any leakage is measured accurate...

Page 5: ...rowave radiation hazard WARNING Never operate the oven until the following points are ensured A The door is tightly closed B The door brackets and hinges are not defective C The door packing is not damaged D The door is not deformed or warped E There is no other visible damage with the oven Servicing and repair work must be carried out only by trained service personnel DANGER Certaininitialpartsar...

Page 6: ...ing time P 90 approx 90 of Full Power P 80 approx 80 of Full Power P 70 approx 70 of Full Power P 60 approx 60 of Full Power P 50 approx 50 of Full Power P 40 approx 40 of Full Power P 30 approx 30 of Full Power P 20 approx 20 of Full Power P 10 approx 10 of Full Power P 0 No power throughout the cooking time Breakfast Bar pad Lunch on the Run pad One Dish Dinners pad Super Defrost pad Compu Defro...

Page 7: ...rd and then remove outer case 2 Open the door and block it open 3 Discharge the high voltage capacitor 4 Disconnect the primary input terminals and measure the resistance of the transformer with an ohmmeter Check for continuity of the coils with an ohmmeter On the R x 1 scale the resistance of the primary coil should be less than 1 ohm and the resistance of the high voltage coil should be approxim...

Page 8: ...any repair to the door do not bend or warp the slit choke tabs on the door panel assembly to prevent microwave leakage Figure C 6 Door Disassembly 9 Release two 2 pins of door panel from two 2 holes of upper and lower oven hinges by lifting up 10 With pulling out the 12 pin wire harness from the hole of the oven cavity front plate and the front leg remove the door from the oven cavity 11 Now the d...

Page 9: ...he CPU unit to the LCD holder 16 Remove the CPU unit from the LCD holder Release the four 4 tabs 17 Now the CPU unit is free DOOR FRAME ASSEMBLY 18 Remove the handle from the door frame assembly Refer to the chapter of HANDLE 19 Now the door frame assembly is free NOTE For 12 pin wire harness 1 When the PWB cover is reinstalled route the 12 pin wire harness under the hole of the PWB cover 2 Before...

Page 10: ...HT GRY BLK BLK WHT BLK BLK GRY WHT YLW BLK BLK THERMAL CUT OUT MG FAN MOTOR THERMAL CUT OUT OVEN MONITOR FUSE HOLDER BLK BLK WHT 2 1 WHT WHT WHT WHT GRY CN A CN A CN B H N NOTE The grounding conductor of the power supply cord has been grounded by power supply cord fixing screw The screw must allways be kept tight WHT BLK WHT BLK 2 1 GRN GRY 2 3 1 CN B BRN RED ORG YLW GRN BLU PPL GRY WHT BLK PNK GR...

Page 11: ...HM A096WRE0 Thermal cut out 125 deg C OVEN Interchangeable 1 AK 1 14 RV MZA310WRZZ Magnetron 1 BG CABINET PARTS 2 1 FDAI A215WRYZ Base plate 1 AY 2 2 GLEGPA074WRE0 Foot 1 AC 2 3 GLEGPA081WRFZ Leg 1 AC 2 4 GCABUA773WRPZ Outer case cabinet R 630DKA 1 BD 2 4 GCABUA775WRPZ Outer case cabinet R 630DWA 1 BD 2 4 GCABUA777WRPZ Outer case cabinet R 630DSA 1 BD 2 5 GLEGPA080WRFZ Front leg R 630DKA 1 AL 2 5 ...

Page 12: ...1 FUNTKB084WREZ Key unit R 630DSA 1 AT 5 3 2 HPNL A768WRRZ Door screen R 630DKA 1 AZ 5 3 2 HPNL A770WRRZ Door screen R 630DWA 1 AZ 5 3 2 HPNL A768WRRZ Door screen R 630DSA 1 AZ 5 3 FWAKPA346WRKZ Door frame assembly R 630DKA 1 BF 5 3 FWAKPA348WRKZ Door frame assembly R 630DWA 1 BF 5 3 FWAKPA344WRKZ Door frame assembly R 630DSA 1 BF 5 4 JHNDPA203WRTZ Handle R 630DKA 1 AP 5 4 JHNDPA203WRTZ Handle R 6...

Page 13: ... CZ0052WRE0 Special screw 2 AA 7 10 XHPSD30P06000 Screw 3mm x 6mm 1 AA 7 11 XHTSD40P08000 Screw 4mm x 8mm 13 AA 7 12 XHTSD40P12RV0 Screw 4mm x 12mm 1 AA 7 13 XOTSD40P12RV0 Screw 4mm x 12mm 3 AA 7 14 XOTSF40P08000 Screw 4mm x 8mm R 630DKA 2 AA 7 14 XOTSE40P08000 Screw 4mm x 8mm R 630DWA 2 AA 7 14 XOTSE40P08000 Screw 4mm x 8mm R 630DSA 2 AA 7 15 XOTSD40P12000 Screw 4mm x 12mm 2 AA 7 16 XOTSD40P10000...

Page 14: ...8 4 12 1 1 4 22 7 3 7 11 7 11 6 7 4 27 4 18 4 19 7 3 7 1 4 20 4 14 4 9 1 7 3 1 6 1 6 2 7 15 2 6 7 15 4 1 1 12 7 16 4 29 2 2 2 1 7 6 1 9 1 6 7 19 7 7 4 2 4 5 4 11 1 11 7 5 7 12 7 13 7 14 7 8 7 11 7 11 7 3 7 4 4 25 4 8 7 3 2 3 7 1 1 5 1 14 2 5 4 16 7 3 6 6 6 13 4 10 7 9 7 17 4 7 4 4 7 7 4 21 4 24 1 8 1 4 1 4 1 3 1 3 7 10 4 15 7 1 7 3 7 11 7 11 4 3 4 6 A A OVEN AND CABINET PARTS ...

Page 15: ...E F G H A B C D E F G H Actual wire harness may be different from illustration CAPACITOR 5 17 5 17 5 17 5 14 4 13 5 1 6 3 6 4 5 2 5 4 5 14 5 5 5 6 5 17 5 3 1 5 3 2 5 3 6 11 6 12 5 7 5 15 5 16 5 16 5 12 5 13 5 10 5 16 5 18 5 18 5 8 5 11 5 9 DOOR PARTS MISCELLANEOUS ...

Page 16: ...RIGHT 2001 BY SHARP CORPORATION ALL RIGHTS RESERVED No part of this publication may be reproduced stored in retrieval systems or transmitted in any form or by any means electronic mechanical pho tocopying recording or otherwise without prior written permission of the publisher ...

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