Sharp AL-1611 Service Manual Download

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COPY-Operation PWB

Duplex/P-out sensor PWB

MHPS PWB

Tray sensor PWB

Manual paper feeding sensor PWB

PS sensor PWB

RCU PWB

NO.

PARTS CODE

PRICE

RANK

NEW

MARK

PART

RANK

DESCRIPTION

V R S - T P 2 B D 6 R 8 J

Resistor(1/8W 6.8

Ω

5%)

[R2

∼

7,52

∼

57]

V S 2 S A 1 1 6 2 - Y - 1

Transistor(2SA1162)

[Q1]

V C K Y C Y 1 E F 1 0 4 Z

Capacitor(25WV 0.10

[C18]

(Unit)

901

C P W B F 0 0 2 4 Q S E 7

COPY operation PWB

NO.

PARTS CODE

PRICE

RANK

NEW

MARK

PART

RANK

DESCRIPTION

D H A I - 0 1 0 0 Q S Z Z

Duplex/P-out sensor harness

L B N D J 0 0 3 7 F C Z 1

Wire band(T18S)

V C K Y P U 1 H B 1 0 2 K

Capacitor(50WV 0.001

V H P G P 1 S 5 3 V / - 1

Photo transistor(GP1S53V)

(Unit)

901

C P W B F 1 1 7 7 D S 6 4

Duplex/P-out sensor PWB

NO.

PARTS CODE

PRICE

RANK

NEW

MARK

PART

RANK

DESCRIPTION

D H A I - 0 0 9 6 Q S Z Z

Scanner HP sensor harness

L B N D J 0 0 3 7 F C Z 1

Wire band(T18S)

V C K Y P U 1 H B 1 0 2 K

Capacitor(50WV 0.001

V H P G P 1 S 5 3 V / - 1

Photo transistor(GP1S53V)

(Unit)

901

C P W B F 1 1 7 7 D S 6 3

MHPS PWB

NO.

PARTS CODE

PRICE

RANK

NEW

MARK

PART

RANK

DESCRIPTION

D H A I - 0 0 9 2 Q S Z Z

Tray empty sensor harness

L B N D J 0 0 3 7 F C Z 1

Wire band(T18S)

V C K Y P U 1 H B 1 0 2 K

Capacitor(50WV 0.001

V H P G P 1 S 5 3 V / - 1

Photo transistor(GP1S53V)

(Unit)

901

C P W B F 1 1 7 7 D S 6 5

Tray sensor PWB

NO.

PARTS CODE

PRICE

RANK

NEW

MARK

PART

RANK

DESCRIPTION

D H A I - 0 0 9 3 Q S Z Z

Hand empty sensor harness

L B N D J 0 0 3 7 F C Z 1

Wire band(T18S)

V C K Y P U 1 H B 1 0 2 K

Capacitor(50WV 0.001

V H P G P 1 S 5 3 V / - 1

Photo transistor(GP1S53V)

(Unit)

901

C P W B F 1 1 7 7 D S 6 6

Manual paper feeding sensor PWB

NO.

PARTS CODE

PRICE

RANK

NEW

MARK

PART

RANK

DESCRIPTION

D H A I - 0 0 9 4 Q S Z Z

Paper in sensor harness

L B N D J 0 0 3 7 F C Z 1

Wire band(T18S)

V C K Y P U 1 H B 1 0 2 K

Capacitor(50WV 0.001

V H P G P 1 S 5 3 V / - 1

Photo transistor(GP1S53V)

(Unit)

901

C P W B F 1 1 7 7 D S 6 7

PS sensor PWB

NO.

PARTS CODE

PRICE

RANK

NEW

MARK

PART

RANK

DESCRIPTION

D H A I - 0 1 3 3 Q S Z Z

RCS PWB harness

Q C N C M 0 0 2 9 Q S Z Z

Connector(MD-S5130)(5pin)

(Unit)

901

C P W B F 0 0 3 3 Q S E 1

RCU PWB

Summary of Contents for AL-1611

Page 1: ...ject to change without notice AL1622 A1E DIGITAL COPIER AL 1611 MODEL AL 1622 1 GENERAL 1 1 2 SPECIFICATIONS 2 1 3 CONSUMABLE PARTS 3 1 4 EXTERNAL VIEWS AND INTERNAL STRUCTURE 4 1 5 UNPACKING AND INSTALLATION 5 1 6 OPERATIONAL DESCRIPTIONS 6 1 7 ADJUSTMENTS 7 1 8 SIMULATIONS 8 1 9 USER PROGRAM 9 1 10 TROUBLE CODE LIST 10 1 11 DISASSEMBLY AND ASSEMBLY 11 1 12 FLASH ROM VERSION UP PROCEDURE 12 1 13 ...

Page 2: ...NEN MUULLA KUIN TÄSSÄ KÄYTTÖOHJEESSA MAINITULLA TAVALLA SAATTAA ALTISTAA KÄYTTÄJÄN TURVALLISUUSLUOKAN 1 YLITTÄVÄLLE NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE VARNING OM APPARATEN ANVÄNDS PÅ ANNAT SÄTT ÄN I DENNA BRUKSANVISNING SPECIFICERATS KAN ANVÄNDAREN UTSÄTTAS FÖR OSYNLIG LASERSTRÅLNING SOM ÖVERSKRIDER GRÄNSEN FÖR LASERKLASS 1 CAUTION INVISIBLE LASER RADIATION WHEN OPEN AND INTERLOCKS DEFEATED AVOID EXPO...

Page 3: ...OPIER ADJUSTMENT 7 1 8 SIMULATIONS 8 1 1 ENTERING THE SIMULATION MODE 8 1 2 CANCELLING THE SIMULATION MODE 8 1 3 LIST OF SIMULATIONS 8 1 4 CONTENTS OF SIMULATIONS 8 2 9 USER PROGRAM 9 1 1 LIST OF USER PROGRAMS 9 1 2 SETTING THE USER PROGRAMS 9 2 3 TONER CARTRIDGE LIFE 9 2 10 TROUBLE CODE LIST 10 1 1 TROUBLE CODE LIST 10 1 2 DETAILS OF TROUBLE CODES 10 1 11 DISASSEMBLY AND ASSEMBLY 11 1 1 HIGH VOLT...

Page 4: ...ments can be per formed Continuous copying of maximum 99 sheets can also be performed Toner save mode reduces toner consumption by approximately 10 User programs allow setting modification of functions for customer needs D SCAN ONCE PRINT MANY The copier is equipped with a 1 page memory buffer This memory allows the copier to scan an original 1 time only and make up to 99 copies This feature allow...

Page 5: ...4 normal copy Document set Paper feed direc tion Face up Center reference Paper feed from the top Document weight 56 90g m2 Document size detection On the document feed tray Document mixture Copy mode Not Available Copy size Max Min A3 A6 Paper feed system AR 1611 1 cassette Multi manual paper feed AR 1622 2 cassette Multi manual paper feed Paper feed capacity AR 1611 250 x 1 paper feed tray 100 M...

Page 6: ...le by flowing in during use of SPF Duplex Document count Sorter Independent zooming F Vertical Horizontal 50 200 1 set 2 copy F Enlargement inhibited inhibited during the use of SPF Binding margin Edge erase Black white reversion F Whole surface only 2 in 1 4 in 1 Rotation copy Memory copy F Pre heat function F Conditions set by the user program Auto power shut off function Conditions set by the u...

Page 7: ... conditions B Use conditions C Life packed conditions Photoconductor drum 36 months from the production month Developer toner 24 months from the production month No Name Content Life Product name Package Remark 1 Developer cartridge Black Toner developer cartridge 1 Toner Net weight 300g Developer Net weight 395g Vinyl bag 1 9K AL 161TD 4 Life setting by A4 5 documents 2 Drum cartridge Drum cartri...

Page 8: ... drum cartridge shows the date of production 2 Indicates production in China 1 Production month 6 digits 3 Serial number 00001 99999 5 digits B The end digit of production year 1 The end digit of production year January September October November December 1 9 0 X Y Factory Division No Ex production Option Same pack 1 2 3 Serial number for each month 00001 99999 Production month Ver A ...

Page 9: ...anel 6 Paper output tray 7 Front cover 8 Paper trays 9 Side cover 10 Side cover handle 11 Bypass tray guides 12 Bypass tray 13 Bypass tray extension 14 Charger cleaner 1 2 3 4 5 8 7 6 10 9 3 11 12 13 14 1 SPF area AL 1622 only 2 Document feeder tray AL 1622 only 3 Original guides AL 1622 only 4 Feeding roller cover AL 1622 only 5 Drum cartridge handle 6 Drum cartridge 7 TD cartridge lock release l...

Page 10: ...be needed soon When the indicator begins to blink replace the drum cartridge by following the procedure given below Paper required indicator Misfeed indicator NOTE ON Indicates that the machine is in the energy saving pre heat mode Blink Indicates that the machine is in the process of resetting from the energy saving mode or just after supplying the power OFF Indicates that resetting from the ener...

Page 11: ...er 9 Manual paper feed solenoid MPFS Manual paper feed solenoid 10 Manual paper transport clutch MPTC Drives the manual paper transport roller 11 2nd tray transport clutch CPFC2 Drives the 2nd tray transport roller Excluding AL 1611 12 2nd tray transport solenoid FSOL2 2nd tray transport solenoid Excluding AL 1611 13 1st tray transport solenoid FSOL1 1st tray transport solenoid 14 2nd tray paper f...

Page 12: ...ture detection 8 Thermostat Fusing section abnormally high temperature detection 10 Paper in PIN Paper transport detection 11 2nd tray detection switch 2nd tray detection Excluding AL 1611 12 Manual sensor MPED Manual transport detection 13 2nd tray door open close sensor DRS2 2nd tray door open close detection Excluding AL 1611 14 2nd tray paper entry sensor PPD2 Paper transport detection Excludi...

Page 13: ...WB AC power input DC power control 3 High voltage PWB High voltage control 4 CCD sensor PWB Image scanning 5 Main PWB MCU Machine control Image process 6 Tray interface PWB Paper tray control 7 ERDH operation PWB Operation panel input and display 8 Copy operation PWB Operation panel input and display operation panel section control 1 2 3 4 7 6 5 8 ...

Page 14: ...y 13 L1 Document length detection SW Short Photo transmission Tray document length detection 14 L2 Document length detection SW Long Photo transmission Tray document length detection 15 COVER OPEN Book sensor Photo transmission Detects SPF floating No Name Operation 1 Document length sensor L2 Detects the document length on the tray 2 Document length sensor L1 Detects the document length on the tr...

Page 15: ...waste toner to the waste toner box 10 Drum unit Forms images 11 Transfer charger unit Transfer images on the drum onto paper 12 Resist roller Takes synchronization between the paper lead edge and the image lead edge 13 Manual paper feed tray Manual paper feed tray 14 Manual paper feed roller Picks up paper in manual paper feed 15 Manual transport roller Transports paper from the manual paper feed ...

Page 16: ...s on both sides of the copier by two persons to unpack the copier and carry it to the installation location 3 INSTALLING PROCEDURE 1 Remove all pieces of tape Then open the original cover and remove the protective material 2 Use a coin or suitable object to remove the screw Store the screw in the paper tray because it will be used if the copier has to be moved Refer to the description in the follo...

Page 17: ...t locks in place If dirt or dust is adhered to the TD cartridge remove it before install ing the cartridge 10 Close the front cover by holding both sides with your hands and then close the side cover The TD cartridge replacement required indicator will go out and the START key indicator will light up When closing the covers be sure to close the front cover securely and then close the side cover If...

Page 18: ...er above the maximum height line 18 Push the paper tray firmly back into the copier 19 Ensure that the power switch of the copier is in the OFF position Insert the supplied power cord into the power cord socket at the rear of the copier If you use the copier in a country other than the country where the copier was purchased you will need to make sure that your local power supply is compatible with...

Page 19: ...re sponding paper size which is currently set indicator will light up steadily All other indicators except the START key indicator will go out Note If copying is being performed paper size setting cannot be made 9 AL 1622 only Use the TRAY SELECT key to select the paper tray of which the paper size has been changed Each time the TRAY SELECT key is pressed a paper tray will be indicated with a blin...

Page 20: ...transfer section in synchroni zation with the image lead edge The toner image is transferred on the paper G Fusing Fusing section Heat and a pressure are applied to the toner image on the copy paper to fuse the image on the paper 2 SCANNER SECTION A Scan process The scanner has sensors that are arranged in a line These sensors scan a certain area of a document at a time and deliver outputs sequen ...

Page 21: ...2 mirror 6 Lens Converges reflected light from the document to form images on the CCD element 7 No 2 3 mirror unit Includes No 2 3 mirror Driven in synchronization with the copy lamp unit 8 Copy lamp unit Includes the copy lamp the reflector and No 1 mirror Driven in synchronization with No 2 3 mirror unit by the mirror motor 9 CCD PWB Reflected light image formed on the CCD is converted into elec...

Page 22: ...n the fusing section to fuse the image on the paper This machine employs the following organic photoconductor OPC drum C Actual print process 1 Charging A high voltage is applied to the main charger and negative charges are discharged to the OPC drum A screen grid is provided between the main charger and the OPC drum and negative charges are uniformly charged on the OPC drum surface Positive charg...

Page 23: ...adowed area because of the developing bias 4 Transfer The visible image on the drum surface is transferred onto the print paper by applying a positive charge from the transfer corona to the backside of the print paper 5 Separation Since the print paper is charged positively by the transfer corona it is discharged by the separation corona The separation corona is con nected to ground 6 Cleaning Ton...

Page 24: ... of 400V 2 Developing bias 400V is applied when the photoconductor poten tial is switched from LOW to HIGH 3 Once developing bias 400V is applied and the photo conductor potential rises to HIGH toner will not be attracted to the drum 4 Stop The reverse sequence takes place c Retaining developing bias at an abnormal occurrence 1 Function The developing bias will be lost if the power supply was remo...

Page 25: ...eed roller 5 Manual paper feed roller Picks up paper from the manual paper feed tray 6 Manual paper transport roller Transport paper which was picked up from the manual paper feed tray 7 Manual paper feed roller clutch Drives the manual paper feed roller 8 Manual paper transport roller clutch Drives the manual paper transport roller 9 Manual paper feed roller solenoid Rotates and controls the manu...

Page 26: ... the resist roller rotating the resist roller and feeding paper 6 FUSING SECTION A Basic composition Top view B Heat roller A pressure roller is used for the heat roller and a silicone rubber roller is used for the lower heat roller for better toner fusing performance and paper separation C Separator pawl Four separator pawls are used on the upper heat roller The separator pawls are teflon coated ...

Page 27: ...n the document set tray in the auto mode of paper copy magnification ratio selection the document size is detected to perform the auto selection function of paper and the copy magnifica tion ratio according to the detected document size When documents of different sizes are mixed and set on the tray the max size is detected The document width is detected by the document width sensors W1 W2 W3 and ...

Page 28: ...FR direction distortion balance adjustment No 2 3 mirror base unit installing position adjustment Copy lamp unit installing position adjustment 3 Main scanning direction FR direction distortion adjust ment Rail height adjustment 4 Sub scanning direction scanning direction distortion adjustment Winding pulley position adjustment 5 Main scanning direction FR direction magnification ratio adjustment ...

Page 29: ...s 4 Execute SIM 50 1 5 Set the OC lead edge position set value Exposure display AUTO ON to 99 The OC image scanning start position is shifted inside the docu ment edge 6 Set the main cassette lead edge void adjustment value Exposure display PHOTO ON to 1 The lead edge void becomes the minimum 7 Set the print start position value Exposure display EXP1 ON to 99 and make a copy The print start positi...

Page 30: ...justment Exposure display MANUAL PHOTO Adjustment specification b SPF image lead edge position adjustment AL 1622 only 1 Set a scale on the OC table as shown below Note Since the printed copy is used as a test chart put the scale in paralled with the edge lines 2 Make a copy Then use the copy output as an original to make an SPF copy again 3 Check the copy output If necessary perform the following...

Page 31: ...is automat ically set Therefore the off center adjustment previously described in 5 must be adjusted again e Left edge void area adjustment Note Before performing this adjustment be sure to check that the paper off center adjustment SIM 50 10 is completed 1 Set a test chart UKOG 0089SCZZ on the document table 2 Select a paper feed port and make two copies Compare the 2nd copy and the test chart If...

Page 32: ...ar frame side of No 2 3 mirror base unit are brought into contact with the positioning plate at the same time the mirror base unit parallelism is proper If one of them is in contact with the positioning plate perform the adjustment of 4 4 Loosen the set screw of the scanner drive pulley which is not in contact with No 2 3 mirror base unit positioning plate 5 Without moving the scanner drive pulley...

Page 33: ...width of the black background at the lead edge and at the rear edge If the width La of the black background at the lead edge is equal that Lb at the rear edge there is no need to execute the following procedures of 4 7 4 Loosen the mirror base drive pulley fixing screw on the front frame side or on the rear frame side 5 Tighten the mirror base drive pulley fixing screw Adjustment specification La ...

Page 34: ...d no need to perform the procedures 4 and 5 4 Move the mirror base F rail position up and down in the arrow direction to adjust Note If the rear side rail is used for the adjustment the scanning posi tion of the white balance sheet is shifted and E7 04 may occur only when scanning with the SPF Therefore it is advisable to use the front side rail for the adjustment Adjustment specification La Lb Lc...

Page 35: ...opy 2 Compare the scale image and the actual image If necessary per form the following adjustment procedures 3 Execute SIM 48 2 4 After warmup shading is performed and the current set value of the sub scanning direction magnification ratio is displayed on the dis play section in 2 digits 5 Enter the set value and press the start key The set value is stored and a copy is made Adjustment specificati...

Page 36: ...ke a normal copy from the manual paper feed tray and compare the copy and the original test chart If necessary perform the following adjustment procedures 3 Execute SIM 50 16 4 After warmup shading is performed and the current set value of the off center adjustment at each paper feed port is displayed on the display section in 2 digits 5 Enter the set value and press the start key The set value is...

Page 37: ...vel is displayed on the display section in 2 digits For mode selection use the density select key 5 Change the set value with the 10 key to adjust the copy image den sity 6 Make a copy and check that the specification below is satisfied Adjustment specification A B Open close sensor mounting plate Factory setting second from the top Density mode Display lamp Exposure level Sharp Gray Chart output ...

Page 38: ...nter display B 2 Maintenance preset value display B 3 JAM memory display 4 Total JAM counter display 5 Total counter display 6 Developing counter display B 7 Developing preset counter value display B 8 SPF counter display A 9 Paper feed counter display 22 12 Drum counter display 14 Copier ROM version display 15 Trouble memory display 16 Duplex print counter display B 17 Copy counter display 18 Pri...

Page 39: ... AL 1622 Used to drive the SPF paper feed solenoid PSOL at the cycle of 500 msec ON and 500 msec OFF 20 times 9 RSPF reverse solenoid operation check Not Used Used to drive the RSPF reverse solenoid RSOL at the cycle of 500 msec ON and 500 msec OFF 20 times 10 RSPF paper exit gate sole noid operation check Not Used Used to drive the RSPF paper exit gate solenoid GSOL at the cycle of 500 msec ON an...

Page 40: ...the main cassette one turn to face it downward 7 1 Aging with warmup time dis play Execute the simulation input with the copier side cover open then close the side cover and the machine will start warming up Warm up time is counted up every 2nd and it is displayed After completion of warmup count up is ter minated When the clear all key is pressed ready lamp is lighted and the copy quantity is ent...

Page 41: ...revious descriptions 9 1 Duplex motor forward rota tion operation check Not Used Used to rotate the duplex motor forward for 30 sec 2 Duplex motor reverse rota tion operation check Not Used Used to rotate the duplex motor reversely for 30 sec 4 Duplex motor rotation speed adjustment Not Used The currently set duplex motor rotation speed set value is displayed When the set value is entered and the ...

Page 42: ...play Used to display the current mini maintenance preset value set with SIM 21 2 1 8 SPF counter display Only AL 1622 Used to display the current SPF counter value 1 9 Paper feed counter display Used to display the current paper feed counter value for each paper feed port 1 12 Drum counter display Used to display the current drum counter value 1 14 Copier ROM version display Used to display the ve...

Page 43: ... Used to clear the JAM memory and the JAM counter 2 2 Trouble memory clear Used to clear the trouble memory 2 4 SPF counter clear Only AL 1622 Used to clear the SPF counter 2 5 Duplex counter clear Not Used Used to clear the duplex counter 2 6 Paper feed counter clear Used to clear the paper feed counter 2 7 Drum counter clear Used to clear the drum counter 2 8 Copy counter clear Used to clear the...

Page 44: ... LED MCU JMPER1 Top of the magnification ratio display MCU JMPER2 2nd of the magnification ratio display MCU JMPER3 3rd of the magnification ratio display MCU JMPER7 4th of the magnification ratio display MCU JMPER7 5th of the magnification ratio display MCU JMPER7 6th of the magnification ratio display MCU JMPER7 7th of the magnification ratio display MCU JMPER8 Bottom of the magnification ratio ...

Page 45: ...bers After entering the set value press the start key to store the set value 0 0 1 38 Cancel of stop at drum life over Not Used The currently set value is displayed After entering the set value press the start key to store the set value 1 0 1 42 Transfer timing adjustment After completion of warm up shading is performed and the currently set trans fer timing adjustment value is displayed 3 1 3 5 7...

Page 46: ...right After selecting the fusing temperature with the magnification ratio display key press the start key and the set value is stored The set range is 155 180 C Use the magnification ratio key to adjust the value by 5 C 170 155 180 46 1 Copy density level adjust ment After completion of warmup shading is performed and the currently set copy density level is displayed For the adjustment procedure r...

Page 47: ...djustment procedure refer to the previous descriptions 50 1 99 13 OC mode document off center adjustment After completion of warmup shading is performed and the currently set off center adjustment value for the document in OC reading is displayed For the adjustment procedure refer to the previous descriptions 55 1 99 Main code Sub code Contents Details of operation Initial value Set range Key oper...

Page 48: ...ence for white adjustment is dis played on the display section for 30 sec This simulation must be executed with the SPF cover closed 63 1 Shading data check The copy lamp is shifted to the shading position and it is lighted with the refer ence voltage at AD conversion fixed Vref 0 5V Vref 4 5V The level of one pixel at the center at that time is displayed 7 White correction start pixel position au...

Page 49: ... in 1 or 4 in 1 6 Enables or disables the border line which is printed in 2 in 1 or 4 in 1 copying when an electronic sorting kit and an SPF or RSPF are installed OFF 0 OFF 1 ON Rotation copy 7 Enables or disables rotation of original images ON 0 OFF 1 ON Auto paper select mode 8 Enables or disables the auto paper selection ON 0 OFF 1 ON Auto tray switching 9 Enables or disables the automatic tray...

Page 50: ... the START key The right hand number in the copy quantity display will be steadily lit and the entered value will be stored 6 To continue with other user programs press the PRESS key and then repeat steps 2 to 5 To exit the user program mode press the light key All the alarm indicators will go out 3 TONER CARTRIDGE LIFE To find out the approximate quantity of toner remaining follow the pro cedure ...

Page 51: ...or EEPROM 40 CRUM communication error U3 29 Mirror base home position error U9 00 Operation control PWB communication trouble 80 Operation control PWB communication trouble Protocol 81 Operation control PWB communication trouble Parity 82 Operation control PWB communication trouble Overrun 84 Operation control PWB communication trouble Framing 88 Operation control PWB communication trouble Time ou...

Page 52: ...tail Communication trouble between MCU and printer E Sort Parity error Main code Sub code Detail of trouble E1 81 Cause E Sort PWB connector disconnection E Sort PWB MCU PWB harness failure E Sort Motherboard connector pin breakage E Sort PWB ROM defect data failure Check and remedy Check the connectors and harness of the E Sort PWB and the MCU PWB Check grounding of the machine Check the ROM of t...

Page 53: ...tridge and MCU PWB Main code Sub code Detail of trouble F2 04 Check and remedy Replace the toner cartridge Replace MCU PWB Replace MCU PWB EEPROM Check and fix connection between CRUM toner cartridge and MCU PWB F5 02 Content Copy lamp error Detail Copy lamp voltage detection error Cause Power unit trouble Copy lamp trouble Inverter trouble MCU PWB trouble Check and remedy Replace the power unit C...

Page 54: ...lure Main code Sub code Detail of trouble H3 00 Check and remedy Check the heater lamp blinking with SIM 5 2 When the lamp blinks normally Check the thermistor and the harness Check the MCU PWB thermistor input circuit When the lamp lights up instead of blink ing Check the lamp control circuit of the power supply PWB and the MCU PWB Clear the trouble with SIM 14 H4 00 Content Heat roller abnormall...

Page 55: ... properly set To prevent against loss of counter adjustment values record the values with simulation U2 trouble cancel with SIM 16 MCU PWB replacement Main code Sub code Detail of trouble U2 11 Content Counter check sum error Detail Counter check sum value stored in the EEPROM is abnormal Cause EEPROM failure Control circuit hung up by noises MCU PWB EEPROM access circuit defect Check and remedy C...

Page 56: ...ck grounding of the machine 88 Content Operation control PWB communication trouble Time out Detail Communication trouble between MCU and the operation PWB Time out error Cause Operation control PWB connector dis connection Operation control PWB MCU PWB har ness failure Check and remedy Check the connectors and harness of the operation control PWB and the MCU PWB Check grounding of the machine Main...

Page 57: ...oltage section Duplex transport section 2 Optical section 3 Fusing section 4 Paper exit section 5 MCU 6 Optical frame unit 7 LSU 8 Tray paper feed section Paper transport section 9 Manual multi paper feed section 10 Power section 11 SPF section AL 1622 only No Content A Transfer charger unit B Charger wire 2 1 4 3 3 5 5 Installation The spring tip must be between two reference ribs The charger wir...

Page 58: ...irror unit to the positioning plate A Assembly Put the notched surface of wire holder 3 downward tighten temporarily and install Adjustment Main scanning direction distortion balance adjustment 1 1 2 3 3 4 2 3 2 3 1 A A 4 4 5 6 4 5 Attach the lens unit so that the lens unit number on the lens adjust ment plate is aligned with the scribe line on the base plate Example Lens unit number 2 8 Attach th...

Page 59: ...g A into the hole B in the fusing frame No Contents A Fusing unit B Thermostat C Thermistor D Heater lamp E Upper heat roller F Separation pawl G Lower heat roller 1 1 2 3 1 1 Installation Check that the thermistor is in contact with the upper heat roller Assembly Put the paper guide earth spring A under the paper guide B before fusing 2 1 A B 2 1 2 ...

Page 60: ...ews and slide the fusing cover to the right to remove The heater lamp is fixed on the fusing cover with a screw Slide the fusing cover to the front and remove the screw then remove the heater lamp Assembly Put the fusing harness A on the heater lamp B as shown in the figure and fix them together Place the fusing harness inside the rib C 3 4 3 B A 6 5 8 9 7 8 1 0 A B C 2 1 4 3 3 2 1 2 2 1 1 3 3 ...

Page 61: ...inet disassembly B Ozone filter Assembly When installing the paper guide 3 before fusing tighten the paper guide fixing plate so that the paper guide fixing plate 2 is in contact with the frame bottom section A under fusing 1 4 1 2 3 2 A No Content A Front cabinet unit Right cabinet unit B Ozone filter C Paper exit unit D Paper exit roller 3 2 1 1 6 6 5 4 5 5 ...

Page 62: ...placing the MCU PWB be sure to replace the EEPROM of the MCU PWB to be replaced When replacing the MCU PWB be sure to restore the original jumper conditions Reference Factory setup u Cut JP o Don t cut JP 10 9 7 6 8 6 8 9 2 1 1 3 4 5 6 7 No Content A MCU JP1 JP2 JP3 JP4 JP5 JP6 JP7 JP8 AL 1611 1622 u o o o o o o o 1 1 2 ...

Page 63: ... Install the optical unit in the sequence shown above 7 LSU A LSU unit Note Do not disassemble the LSU No Content A Optical frame unit 1 1 1 1 2 1 2 3 No Content A LSU unit Adjustment Image lead edge position adjustment Image left edge position adjustment Paper off center adjustment 1 2 1 1 3 4 5 6 5 ...

Page 64: ...rive unit C Solenoid paper feed solenoid resist roller solenoid No Content A Interface frame unit B Drive unit C Solenoid paper feed solenoid resist roller solenoid D Resist roller clutch Resist roller E Paper feed clutch Paper feed roller Semi circular roller 1 1 2 2 4 3 Assembly Move down the clutch pawl as shown below and avoid the clutch and install 1 2 1 2 2 3 ...

Page 65: ...rotate the paper feed roller reversely and remove the roller F Paper feed clutch 9 MANUAL MULTI PAPER FEED SECTION A Manual multi paper feed 1 4 3 2 3 3 2 1 No Content A Manual multi paper feed section B Manual transport clutch C Manual paper feed clutch D Manual transport roller Manual paper feed roller E Multi feed solenoid 2 1 2 1 2 3 A ...

Page 66: ...Disassembly Set up the shutter arm 1 then remove it Assembly Install so that the boss section of the fulcrum arm 2 comes between ribs Disassembly Set up the cam transmission arm 2 and remove it Assembly Install so that the cam transmission arm 2 is under the roller arm A 5 1 1 2 3 4 1 2 4 3 A 7 5 6 8 ...

Page 67: ...feed roller E Multi feed solenoid Assembly Install so that the latches A and B move smoothly 10 POWER SECTION A Power unit Installation Be careful of the installing direction of the manual trans port roller 4 L C K T O K O 2 3 1 4 5 2 1 2 A B No Content A Power unit 3 4 5 3 3 4 2 1 1 1 1 ...

Page 68: ...ring core included together with the unit Pass the SPF harness through the ring core 2 and connect it to the main PWB connector CN11 inside the copier 3 Pass the SPF harness through the plate hole from the above and fix it to the plate with the supplied two hex cap screws 1 4 Remove the SPF to copier Tilt the SPF backward and insert into the hinge guide B External fitting section Note Remove the p...

Page 69: ...AL 1611 AL 1622 DISASSEMBLY AND ASSEMBLY 11 13 C Paper feed unit section 1 Paper feed unit 2 Document transport section cover 3 Document feed section cover 4 Sensor PWB 2 1 1 1 1 2 1 2 3 2 1 1 1 2 3 4 3 ...

Page 70: ...emove section A of the pickup solenoid from the solenoid arm groove 6 Clutch gear ass y 7 Pickup roller ass y Note When setting the pickup roller ass y 4 check that rib A is on the solenoid arm rib 8 Pickup roller paper feed roller A 1 2 1 5 2 4 3 6 6 1 4 2 3 A 1 2 3 1 1 4 ...

Page 71: ... 1622 DISASSEMBLY AND ASSEMBLY 11 15 D Interface PWB E Document tray section 1 Document tray 2 Rack cover 3 Document length detection SW F Drive frame section 1 Drive frame unit 2 1 1 1 2 1 3 2 1 2 1 1 2 1 2 1 1 ...

Page 72: ...BLY 11 16 2 Transport belt 3 Drive frame ass y and drive belt 4 SPF motor G Transport section 1 Clutch Note When assembling check that the rib is in the clutch groove A and fix the E ring 2 Transport roller gear 1 1 2 3 1 2 3 1 2 3 A 1 1 1 ...

Page 73: ...3 Transport roller 4 PS roller 5 Book sensor 6 Paper feed paper guide upper Note When assembling check that the paper feed paper guide upper is set to rib A and boss B 7 Paper feed paper guide lower 8 Paper exit roller 1 1 2 1 1 1 A 2 B 3 1 2 2 1 1 ...

Page 74: ...ctor 5 Turn on the power of the machine The machine enters the download mode All LED lamps are turned off The machine accepts no key operations 6 Execute mainte Vxxx exe on the PC Note Use mainte_vxxx exe ver 1 06 or later Since version 1 05 or before cannot identify the model AR 162 163 201 206 207 F201 it may erroneously perform writing In this case the machine does not operate properly 7 Commun...

Page 75: ...sort board to be transferred When the electronic sort board is not installed this procedure is automatically canceled Go to procedure 11 11 After transfer of data turn off the machine and disconnect the con nector Reference If the power is turned off during the procedure or in case of a communication error resume the procedure from 2 ...

Page 76: ...WB CASS1 PPD1 DRS1 CSS1 CASS2 PPD2 CASS CS UNIT DETECTOR CSS PAPER DETECTOR PPD PAPER PASS DETECTOR DRS DOOR DETECTOR HAND PICK UP SOL CN15 CN19 PS ROLLER SOL CN18 CN10 CN13 CN12 BD PWB LSU PWB CN4 CN31 CN6 CN5 CN11 FUSER COOLING FAN CN23 CN24 DRUM INITIAL SWITCH CN16 CN20 CN35 CN2 CN1 SIDE COVER CASETTE SWITCH SWITCH CN14 CN22 DEV SENSOR CN27 CASETTE PICK UP SOL HAND PAPER EMPTY SENSOR CASETTE PA...

Page 77: ...us 8 A2 A2 OUT Address bus 2 System bus 9 A3 A3 OUT Address bus 3 System bus 10 VSS POW Ground pin 11 A4 A4 OUT Address bus 4 System bus 12 A5 A5 OUT Address bus 5 System bus 13 A6 A6 OUT Address bus 6 System bus 14 A7 A7 OUT Address bus 7 System bus 15 A8 A8 OUT Address bus 8 System bus 16 A9 A9 OUT Address bus 9 System bus 17 A10 A10 OUT Address bus 10 System bus 18 A11 A11 OUT Address bus 11 Sy...

Page 78: ... BIDIR Data bus 3 System bus 44 VSS POW Ground pin 45 D4 D4 BIDIR Data bus 4 System bus 46 D5 D5 BIDIR Data bus 5 System bus 47 D6 D6 BIDIR Data bus 6 System bus 48 D7 D7 BIDIR Data bus 7 System bus 49 D8 D8 BIDIR Data bus 8 System bus 50 D9 D9 BIDIR Data bus 9 System bus 51 D10 D10 BIDIR Data bus 10 System bus 52 D11 D11 BIDIR Data bus 11 System bus 53 VSS POW Ground pin 54 D12 D12 BIDIR Data bus...

Page 79: ...scillator 19 6608MHz 87 VSS POW Ground pin 88 â CPUCLK OUT System clock System clock 19 6608MHz clock output 89 VCC POW Power pin 90 AS AS OUT Address strobe System bus L Address effective 91 RD RD OUT Lead strobe System bus L Lead effective 92 HWR HWR OUT Highlight enable System bus L Highlight effective 93 LWR LWR OUT Row write enable System bus L Row write effective 94 PF2 TMEN OUT General port...

Page 80: ... 118 TIOCA1 PMCLK OUT Timer clock external output Polygon motor clock 2078 74Hz clock output 119 TCLKB SPFCLK IN Timer clock external input SPF motor step count SPF motor clock input 120 TCLKA MIRCLK IN Timer clock external input Mirror motor step count Mirror motor clock input 121 DACK1 OUT DMAC channel 1 acknowl edge Not used L Acknowledge effective 122 DACK0 OUT DMAC channel 0 acknowl edge Not ...

Page 81: ...IN OUT 37 MDATA2 IN OUT 38 MDATA1 IN OUT 39 MDATA0 IN OUT 40 RAS0 OUT RAS signal 0 of DRAM page memory 41 RAS1 OUT RAS signal 1 of DRAM page memory 42 RAS2 OUT RAS signal 2 of DRAM page memory 43 RAS64 OUT Not used 44 3 3V Power 45 RAS16 OUT Not used 46 MAD0 OUT Address bus of DRAM page memory 47 GND Power 48 MAD1 OUT Address bus of DRAM page memory 49 MAD2 OUT 50 MAD3 OUT 51 MAD4 OUT 52 MAD5 OUT ...

Page 82: ...SCS1 OUT Chip select line to SRAM before area separation 141 SOE0 OUT Read enable line to SRAM before area separation 142 SWE0 OUT Write enable line to SRAM before area separation 143 SCS0 OUT Chip select line to SRAM before area separation 144 SD00 IN OUT Data line to SRAM before are separation 145 SD01 IN OUT 146 5V Power 147 SD02 IN OUT Data line to SRAM before are separation 148 SD03 IN OUT 14...

Page 83: ... CV_START OUT Copy vendor control 219 CV_COUNT OUT 220 CV_SIZE3 OUT 221 CV_SIZE2 OUT 222 CV_SIZE1 OUT 223 5V Power 224 CV_SIZE0 OUT Copy vendor control 225 CV_DPX OUT 226 GND Power 227 CV_CA OUT Copy vendor control 228 OUT NC 229 TM OUT Toner motor drive output 230 TM_ OUT Toner motor drive output 231 CPUD15 IN OUT CPU data bus PIN No Signal Name IN OUT Description 232 CPUD14 IN OUT CPU data bus 2...

Page 84: ...IN PQL option command interface 24 UART3SOUT OPESTS OUT PQL option command interface 25 UART3CTSB OPESRDY IN PQL option command interface 26 UART3RTSB OPECRDY OUT PQL option command interface 27 VCC POW 28 DSLED1 LED1 OUT 3 Beam document size sensor control 29 DSLED2 LED2 OUT 3 Beam document size sensor control 30 DSLED3 LED3 OUT 3 Beam document size sensor control 31 DSIN0 DSIN1 IN 1 Beam documen...

Page 85: ...ase current control H Power down 73 P0OUT15 OUT Not used 74 P1OUT12 SPFPSOL OUT SPF pickup solenoid drive H Drive 75 P1OUT13 SPFGSOL OUT SPF gate solenoid H Drive 76 P1OUT14 SPFRSOL OUT SPF release solenoid drive H Drive 77 VCC POW 78 P1OUT15 SPFCLH OUT SPF clutch solenoid H Drive 79 P0IN0 PIN IN Paper in sensor detection 1 Paper presence 80 GND POW 81 VCC POW 82 P0IN1 POUT IN Paper out sensor det...

Page 86: ...setup jumper detection 1 Operation enabled 118 P1IN8 ESREADY IN Electronic sort board option installation detection 0 Option installed 119 P1IN9 FAXREADY IN FAX board option installation detection 0 Option installed 120 VCC POW 121 GND POW 122 GND POW 123 TEST IN Not used 0 Level fixing input 124 TEST IN Not used 0 Level fixing input 125 TEST IN Not used 0 Level fixing input 126 P1IN10 PCLREADY IN...

Page 87: ...put 170 VCC POW 171 PMC0DREQB OUT Not used 172 PMC1TCLK SPFCLK OUT SPF motor step count SPF motor clock output 173 PMC1DREQB OUT Not used 174 PMC2TCLK SFTCLK OUT Shifter motor step count Shifter motor clock output 175 PMC2DREQB OUT Not used 176 TEST IN Not used 0 Level fixing input 177 TESTB IN Not used 1 Level fixing input 178 TEST IN Not used 0 Level fixing input 179 GND POW 180 GND POW 181 VCC ...

Page 88: ... 224 VCC POW 225 D8 D8 BIDIR System bus 226 D9 D9 BIDIR System bus 227 D10 D10 BIDIR System bus 228 D11 D11 BIDIR System bus 229 D12 D12 BIDIR System bus 230 D13 D13 BIDIR System bus 231 D14 D14 BIDIR System bus 232 GND POW 233 D15 D15 BIDIR System bus 234 PMC1POUT0 SPFDA OUT SPF motor phase A drive H Drive 235 PMC1POUT1 SPFDB OUT SPF motor phase B drive H Drive 236 PMC1POUT2 SPFDA OUT SPF motor p...

Page 89: ...nal is kept HIGH until the main motor speed reaches the specified rpm and passed to the CPU G MIRROR MOTOR CIRCUIT The mirror motor is a stepping motor and it uses the IC29 and the constant current chopper control IC SLA7027 For control the CPU outputs the drive signal to the IC29 to drive the mirror motor with 1 2 phase excitement IC3A IC2 RESET VSB VSA VCC NJM2103M 74VHC09 1 RESET 3 2 7 6 2 1 3 ...

Page 90: ...ignal of the CCD output signal The CCD output is expressed as electric charges equivalently accumulated in the capac itor Therefore to take the CCD output data one pixel by one pixel one output data must be cleared after it is outputted The RS signal is used for that operation The SP pulse signal is the peak hold signal of the signal voltage The output signal from the CCD is amplified by about 4 7...

Page 91: ... 19 LGND CN002 20 CN002 21 CN002 22 CN002 10 24V1 CN002 12 CN002 14 CN003 5 CN003 6 CN004 1 C002 10uF 16V C015 C016 CN001 4 SELC C017 2200pFx3 D004 D006 1SS133x3 D002 D003 D007 1SS133 D001 1SS133x3 DSPF TO 5V1 CN001 9 5V2 C018 10uF 16V IC003 BA12003B COM 9 I1 1 I2 2 I3 3 I4 4 I5 5 I6 6 I7 7 GND 8 O1 16 O2 15 O3 14 O4 13 O5 12 O6 11 O7 10 CN004 2 GSOL R016 10kJ R011 D005 R012 R015 R014 R013 D008 1S...

Page 92: ...B A PT103 GP1S58V PT101 GP1S58V PT102 GP1S58V PT105 GP1S58V CN101 7 SGND CN102 2 5V C101 22000pF R103 240J 1 4W R102 120J 1 4W CN101 6 COVER CN101 1 W0 R101 120J 1 4W CN101 5 W3 CN101 4 W2 CN101 3 W1 PT104 GP1S58V 1 2 3 4 5 6 7 W0 5V W1 W2 W3 COVER SGND CN101 PHR 7 1 1 2 SENSOR PWB ...

Page 93: ...AL 1611 AL 1622 ACTUAL WIRING DIAGRAM 15 1 15 ACTUAL WIRING DIAGRAM 1 ACTUAL WIRING DIAGRAM 1 4 ...

Page 94: ...AL 1611 AL 1622 ACTUAL WIRING DIAGRAM 15 2 2 ACTUAL WIRING DIAGRAM 2 4 ...

Page 95: ...AL 1611 AL 1622 ACTUAL WIRING DIAGRAM 15 3 3 ACTUAL WIRING DIAGRAM 3 4 ...

Page 96: ... 2 LGND LB W1 W0 1 3 6 5 PHNR 2 H CLH B GY LB SMR 02V N 2 19 PAPER 22 12 PGND BL LGND 7 5V2 5 BU7P TR P H 2 2 14 CLH 5 GY LB PHR 3 24V1 16 PGND 8 MOTB BR 5 W1 5V 5V2 1 W0 BU2P TR P H 24V1 2 4 OR LB LB SPF FIXING PLATE 3 13 CLH 23 RSOL SELC Interface PWB PL 2 11 5V 4 2 W2 2 3 6 MOT RD PK PK INTERNAL SPF DSPF 7 10 PSOL 5V1 20 24V Y FG GY CN002 19 6 3 3 1 24V1 DF3 3S 2C LGND 6 RD OR BL 7 24 MOTAN SEL...

Page 97: ...23 12 14 16 18 20 22 24 SELB SELC LGND PAPER COVER MOTB MOTBN MOTA MOTAN 24V PGND PGND 24V PHDR 22VS PHDR 24VS 1 3 5 7 9 11 13 15 17 21 5V2 LEDSPPD W0 W2 W3 W1 L1 L2 LGND LGND 2 4 6 8 10 12 14 16 18 20 22 PSOL 5V2 CLH RSOL 24V1 24V1 24V1 COVER PAPER LGND LGND 19 1 2 3 4 5 6 B B A A 24V1 24V1 1 2 24V1 GSOL 5V2 7 N C COVER OPEN CN005 PHR 3 1 2 LED POWER COVER OPEN 3 LGND CN004 PHR 2 CN003 PHR 6 ...

Page 98: ...cal unit 6 Middle frame unit 7 Fusing unit 8 Main driving unit 9 Base plate unit 1 F Base plate unit 2 G Manual paper feeding multi unit H Delivery frame unit I TC case unit J 250 sheets tray unit K Packing material Accessories L 1ST Tray exteriors AL 1622 M 1ST Tray paper feeding unit AL1622 N MCU PWB O COPY Operation PWB P Duplex P out sensor PWB Q MHPS PWB R Tray sensor PWB S Manual paper feedi...

Page 99: ... C C A B 0 0 1 2 Q S 1 H BB D Front cabinet AL 1622 11 G F T A 0 0 0 1 Q S Z Z AW D Front cabinet cover 12 C A R M P 0 0 1 0 Q S 0 1 AD C Hinge arm L 13 C A R M P 0 0 1 1 Q S 0 1 AD C Hinge arm R 14 X E B S E 4 0 P 1 0 0 0 0 AA C Screw 4 10 15 G C A B 0 0 1 4 Q S Z Z AY D Left cabinet 16 X B B S E 3 0 P 0 6 0 0 0 AA C Screw 3 6 17 X H B S E 3 0 P 0 8 0 0 0 AA C Screw 3 8 18 G C A B 0 0 1 3 Q S Z 1...

Page 100: ... 44 17 12 13 26 26 17 17 24 24 38 46 49 16 16 16 16 16 16 1 2 3 4 7 8 11 14 15 16 17 19 20 21 22 23 501 3 4 20 16 16 16 16 16 16 17 17 17 17 16 14 9 14 17 6 29 28 18 10 24 24 FCP05885 26 52 54 53 57 51 50 56 16 50 50 24 ...

Page 101: ...F C Copy key 11 J B T N 0 0 2 0 Q S Z Z AC C Copy key LIGHT IND 12 C B T N 0 0 1 6 Q S 0 1 AN C Ten key 13 J B T N 0 0 2 6 Q S Z Z AE C Interrupt key 14 J B T N 0 0 3 0 Q S Z Z AD C Mode select key 15 J B T N 0 0 2 7 Q S Z Z AD C Density select key 16 J B T N 0 0 2 3 Q S Z Z AG C Special function key 17 C P W B F 0 0 2 5 Q S E 3 AH E ERDH operation PWB 18 X E B S D 3 0 P 0 8 0 0 0 AA C Screw 3 8 1...

Page 102: ...1 0 0 0 0 AA C Screw 3 10 8 L P L T M 0 0 9 0 Q S Z Z AE C Inner reinforce plate F 9 M S P R C 0 0 8 5 Q S Z Z AE C TC case GND spring 10 L F R M 0 0 1 6 Q S Z 3 AQ C Right door inner N 11 X H B S D 3 0 P 1 6 0 0 0 AA C Screw 3 16 13 M S P R C 0 0 8 4 Q S Z 1 AD C BC I F spring 14 M S P R C 0 0 8 3 Q S Z 1 AD C TC I F spring 15 L H L D Z 0 0 3 3 Q S Z 1 AF C TC terminal I F holder 16 M S P R C 0 0...

Page 103: ... 3 0 P 0 6 0 0 0 AA C Screw 3 6 7 P C A S Z 0 0 0 8 Q S Z Z AM C Dark box 8 C L N S 0 0 0 3 R S 5 3 BR E Lens unit 9 D H A I 0 1 2 0 Q S Z Z AG C CCD harness 12 P W I R 0 0 0 6 Q S Z Z AQ C MB wire F 18 N P L Y Z 0 0 1 6 Q S Z Z AF C Pulley 19 N P L Y Z 0 0 0 6 Q S Z Z AD C L pulley 20 X R E S P 4 0 0 5 0 0 0 AA C E type ring 21 P G U M S 0 0 0 4 Q S Z Z AA C Table glass cushion 22 C P W B F 1 1 7...

Page 104: ...Q S Z Z AB C Core holding cushion 68 L H L D Z 7 0 2 1 X C Z Z AD C Holder FRH 12 71 P S H E Z 0 1 6 0 Q S Z Z AE C Dark box lower sheet 72 P S P A Z 0 0 1 8 Q S Z Z AE C Cable fixing spacer 79 R C O R F 0 0 0 2 Q S Z Z AE C Ferrite core HF57SH35 1 81 D H A I 0 2 0 0 Q S Z Z AS C CL harness 82 D U N T K 0 0 3 4 Q S Z Z BC E Inverter unit 83 L F I X 0 0 0 9 Q S Z Z AF C Harness fixer 84 L H L D Z 0...

Page 105: ... P 4 0 0 6 0 0 0 AA C E type ring 28 N S F T Z 0 0 2 1 Q S Z 1 AL C PS roller shaft 29 N K O M 0 0 0 1 Q S Z Z AD C PS collar φ12 30 M S P R D 0 1 3 9 Q S Z Z AB C PS earth spring 31 X E B S D 3 0 P 0 6 0 0 0 AA C Screw 3 6 33 L B O S Z 1 5 0 8 F C Z Z AG C Cam boss A2 34 P P I P P 0 1 7 4 F C Z Z AC C Pipe C 35 M S P R C 0 1 0 6 Q S Z Z AF C PS clutch spring 36 X P S S J 2 0 0 7 0 0 0 AA C Spring...

Page 106: ...e unit 52 16 57 56 55 54 43 44 45 6 58 59 7 6 6 6 6 50 53 1 2 3 4 5 8 9 6 6 6 9 10 12 11 13 14 15 16 16 18 47 22 23 24 25 26 27 21 22 23 26 27 28 29 29 30 31 39 38 33 34 35 36 37 40 41 42 46 38 39 18 18 FCP05890 49 49 ...

Page 107: ... N R O L R 0 0 3 1 Q S Z 1 BC C Pressure roller 28 N B R G P 0 2 6 0 F C Z 1 AD C Pressure bearing N 29 X R E S P 3 0 0 6 0 0 0 AA C E type ring 30 L X B Z 0 0 1 3 Q S Z 1 AC C Screw 3 7 31 M S P R P 0 0 8 7 Q S Z Z AC C PG earth spring 32 M S P R T 0 0 8 9 Q S Z 2 AC C Pressure spring B 33 M L E V P 0 0 1 8 Q S Z 1 AF C Fusing pressure lever F 34 M L E V P 0 0 1 9 Q S Z 3 AE C Release lever F 35 ...

Page 108: ...1 3 4 5 6 7 8 9 10 11 17 18 37 20 22 23 24 25 27 29 30 31 32 33 34 35 36 28 41 42 43 44 21 39 2 7 8 4 4 4 4 4 4 32 30 29 13 14 4 12 18 15 16 18 18 1 28 501 22 40 46 46 FCP05891 48 48 49 50 51 53 51 52 54 19 55 37 55 19 55 55 56 ...

Page 109: ...e plate 19 N G E R H 0 0 1 0 Q S Z Z AD C Gear 28T 20 N G E R H 0 0 0 9 Q S Z Z AD C Gear 46 16T 21 N G E R H 0 0 1 4 Q S Z Z AD C Gear 30 15T 22 N G E R H 0 0 1 1 Q S Z Z AD C MG gear 23 M S P R C 2 1 3 2 F C Z 1 AA C MG roller spring 24 N C P L 0 0 0 4 F C Z Z AB C Coupling B 25 N G E R H 0 0 5 2 Q S Z Z AE C Gear 38 18T 26 N G E R H 0 0 0 7 Q S Z Z AH C Gear 68 26T 27 N G E R H 0 0 5 7 Q S Z Z ...

Page 110: ...Q S Z Z AD C Pressure plate holder 30 M S P R C 0 1 0 1 Q S Z 1 AB C Pressure plate spring 31 G F T A 0 0 0 7 Q S Z Z AE C Pressure plate cover 32 M L E V P 0 0 2 4 Q S Z Z AF C Sensor lever ACT 33 L D A I U 0 0 1 1 Q S Z Z AF C Sensor base 34 C P W B F 1 1 7 7 D S 6 5 AR E Tray sensor PWB 35 M S P R D 0 1 4 8 Q S Z Z AB C MF sensor spring 37 P C O V P 0 0 3 2 Q S Z 1 AD C PS sensor cover 38 M S P...

Page 111: ...0 0 0 0 AA C Screw 3 10 29 X H B S D 3 0 P 0 8 0 0 0 AA C Screw 3 8 37 C P W B X 0 0 9 6 Q S G 7 CB N E MCU PWB 38 L P L T M 0 0 6 3 Q S Z 1 AS C MCU fixing plate 39 X B B S E 3 0 P 0 6 0 0 0 AA C Screw 3 6 40 L P L T M 0 0 6 4 Q S Z 1 AN C MCU shield plate 42 L B N D J 0 0 4 3 F C Z 1 AA C Band SG 130 43 C P W B F 0 0 3 3 Q S E 1 AP E RCU PWB 44 D H A I 0 1 0 1 Q S Z 1 AL C PS high voltage harnes...

Page 112: ... 55 53 56 57 65 64 15 61 56 57 42 67 27 66 15 63 62 49 50 46 18 47 48 80 78 79 79 4 4 8 9 10 11 14 15 16 17 18 20 21 22 23 24 27 38 1 2 5 4 5 3 15 15 4 15 15 15 15 13 13 10 10 10 15 15 15 15 26 25 39 13 39 37 39 39 39 39 501 15 39 13 13 13 40 43 44 97 96 29 96 ...

Page 113: ...Q S Z Z AD C Cam clutch sleeve 25 C P L T M 0 0 5 5 Q S 0 1 AF C Paper feeding joint plate 26 M S P R D 0 0 9 2 Q S Z Z AE C MF earth spring 27 N G E R H 0 9 7 2 F C Z Z AB C Gear 27T 28 R P L U 0 0 0 7 Q S Z Z AN B Multi feeding solenoid 29 M S P R C 1 3 1 8 F C Z 1 AA C Spring B 30 P T M E 0 1 7 9 F C Z Z AC C Manual paper feeding pawl B 31 P T M E 0 1 7 8 F C Z Z AC C Manual paper feeding pawl ...

Page 114: ...elivery drive gear 34T 10 X R E S P 5 0 0 6 0 0 0 AA C E type ring 11 M S P R D 0 2 9 7 Q S Z Z AG C Delivery earth spring A 12 N F A N P 0 0 0 2 Q S Z 1 AX B Cooling fan 13 X E B S D 2 0 P 0 6 0 0 0 AA C Screw 2 6 14 P F I L Z 0 0 0 4 Q S Z Z AM B Ozone filter 15 P M L T 0 0 2 7 Q S Z Z AC C Cleaning fan cushion 16 P G I D M 0 0 6 2 Q S Z Z AP C Delivery upper paper guide 17 M S P R T 0 2 2 9 G C...

Page 115: ... MARK PART RANK DESCRIPTION 1 L P L T M 0 0 5 3 Q S Z 1 AS C Rotation plate 2 P S H E Z 0 0 5 4 Q S Z 1 AC C Rotation plate sheet 3 L H L D W 1 2 2 6 F C Z Z AB C Turn fasner 4 L P L T M 2 6 4 2 F C G Z AD C Tray rear plate 5 P G I D M 0 0 3 5 Q S Z Z AP C Guide F 6 P T M E 0 0 2 2 Q S Z 1 AL C 250 Tray pawl F 7 X R E S P 4 0 0 6 0 0 0 AA C E type ring 8 T L A B H 0 0 6 4 Q S Z 1 AC D Indicator la...

Page 116: ...ew 10 L H L D W 1 2 2 6 F C Z Z AB C Turn fasner 11 T T A G 0 0 0 4 Q S Z Z AC D Tray rotation tag 12 C C L E Z 0 0 0 5 R S 5 1 AQ E Charger cleaner unit 13 T L A B H 0 0 6 5 Q S Z 1 AG D Size display label AL 1611 T L A B H 0 0 6 5 Q S Z Z AN D Size display label AL 1622 15 C P A K A 0 0 8 4 R S 0 1 AF B Bottom add 17 S P A K A 0 1 5 0 R S Z Z AA D Accessories protect packing cushion 18 T I N S E...

Page 117: ...D M 0 0 5 0 Q S Z 1 AN C 1ST transport paper guide 21 M A R M P 0 0 1 5 Q S Z Z AD C 1ST door arm 22 N R O L P 1 0 6 0 F C Z Z AF C U turn roller 23 M S P R T 0 1 2 9 Q S Z 1 AC C Roller spring 24 G C O V 0 0 2 1 Q S Z 1 AM D 2ND right cover 25 L P L T M 0 1 1 3 Q S Z Z AH C Guide R joint plate 27 X E P S D 3 0 P 0 8 X 0 0 AA C Screw 3 8X 28 X H B S E 3 0 P 1 0 0 0 0 AA C Screw 3 10 29 X H B S E 4...

Page 118: ...eeding earth spring 28 N G E R H 0 0 4 1 Q S Z Z AF C 2ND gear ID 18T 26T 29 N G E R H 0 9 9 0 F C Z Z AB C Gear 16T 30 P T M E 0 0 1 7 Q S Z Z AD C Paper feeding clutch pawl 31 M S P R T 0 1 3 0 Q S Z 1 AB C Clutch pawl spring 32 P T M E 0 0 1 6 Q S Z Z AD C Transport clutch pawl 33 R P L U 0 0 1 3 Q S Z Z AN B Transport solenoid 34 X B B S D 3 0 P 0 5 0 0 0 AA C Screw 3 5 35 M L E V P 0 0 3 9 Q ...

Page 119: ...8 R M P T W 4 2 2 2 Q C J J AB B Block resistor 2 2KΩ 4 1 32W 5 BR50 39 R M P T W 4 3 3 0 Q C J J AB B Resistor arrey 33Ω 4 1 32W 5 BR5 8 10 12 32 38 R M P T W 4 3 3 0 Q C J J AB B Resistor arrey 33Ω 4 1 32W 5 BR40 42 74 82 40 V C C C C Y 1 H H 1 0 1 J AA C Capacitor 50WV 100pF C266 269 270 273 41 V C C C C Y 1 H H 1 2 0 J AA C Capacitor 50WV 12pF C253 42 V C C C C Y 1 H H 7 R 0 D AA C Capacitor 5...

Page 120: ... S T P 2 B D 4 7 3 J AA C Resistor 1 8W 47KΩ 5 R110 103 V R S T S 2 A D 1 0 1 J AA C Resistor 1 10W 100Ω 5 FB8 104 V S D T C 1 1 4 E K 1 AB B Transistor DTC114EK Q1 Q3 105 V S 2 S A 1 0 3 6 K Q R C AB B Transistor 2SA1036KQRC Q2 106 Q C N C M 0 0 6 0 Q S 0 6 AB C Connector 4pin CN38 107 Q C N C P 0 2 4 2 Q C Z Z AA C Connector 2pin CN16 108 Q S O C Z 0 0 0 2 Q S Z Z AD C Socket 8pin IC4 109 R H I ...

Page 121: ...t 901 C P W B F 1 1 7 7 D S 6 3 AR E MHPS PWB NO PARTS CODE PRICE RANK NEW MARK PART RANK DESCRIPTION 1 D H A I 0 0 9 2 Q S Z Z AF C Tray empty sensor harness 2 L B N D J 0 0 3 7 F C Z 1 AA C Wire band T18S 3 V C K Y P U 1 H B 1 0 2 K AA C Capacitor 50WV 0 001µF 4 V H P G P 1 S 5 3 V 1 AE B Photo transistor GP1S53V Unit 901 C P W B F 1 1 7 7 D S 6 5 AR E Tray sensor PWB NO PARTS CODE PRICE RANK NE...

Page 122: ... 0 1 3 0 2 0 AC C Fusing resistor RF25S100ΩJ 100Ω 1 4W R2 40 0 A V 2 0 1 1 2 1 3 0 3 0 AB C Fixed carbon film resistor RDF50S120ΩJ 120Ω 1 2W R3 41 0 A V 2 0 4 1 2 1 3 0 3 0 AC C Fusing resistor RF50S120ΩJ 120Ω 1 2W R4 42 0 A V 2 0 1 1 0 4 3 0 3 0 AA C Flame proof fixed carbon film resistor 100KΩ 1 2W R5 R006 43 0 A V 2 0 1 1 5 4 3 0 2 0 AC C Fixed carbon film resistor RDF25S150KΩJ 150KΩ 1 4W R7 R0...

Page 123: ...IPTION 1 D H A I 0 1 1 6 Q S Z Z AC C Panel ERDH harness 2 Q C N C W 0 0 2 2 Q S Z Z AE C Connector 25pin 3 Q S W P 0 0 0 8 Q S Z Z AC B Switch EVQ 23G 04K 4 V H P 1 L H L E 0 0 2 A AC B LED Red 1LHLE 002A Unit 901 C P W B F 0 0 2 5 Q S E 3 AH E ERDH operation PWB NO PARTS CODE PRICE RANK NEW MARK PART RANK DESCRIPTION 1 Q C N C M 0 8 7 7 F C Z Z AF C Connector 20pin CN C 2 Q C N C M 0 9 2 3 F C 1...

Page 124: ...ransport shaft 38 M S P R P 0 1 2 3 Q S Z Z AD C Transport spring 39 M S P R P 0 0 6 0 Q S Z Z AD C Transport spring 40 L P L T M 0 1 0 9 Q S Z Z AG C Base tray reinforce plate 41 M H N G 0 0 1 0 Q S Z 1 AV C SPF hinge R 42 P S H E Z 0 0 6 8 Q S Z Z AC C PS sheet 43 P S H E Z 0 0 6 9 Q S Z Z AE C Base tray sheet 44 M L E V F 0 0 4 0 Q S Z Z AD C SPF pressure lever 45 L P L T M 0 1 1 1 Q S Z Z AC C...

Page 125: ... 2 Q S Z Z AH C Clutch shaft 23 N P L Y Z 0 0 1 0 Q S Z Z AE C 20MXL pulley 24 X R E S P 3 0 0 6 0 0 0 AA C E type ring 25 M S P R T 0 0 6 6 Q S Z Z AC C Clutch pawl spring 26 P T M E 0 0 1 9 Q S Z Z AD C Clutch pawl 27 N R O L P 0 0 2 4 Q S Z Z AL C Pick up roller 28 N G E R H 0 9 9 0 F C Z Z AB C Gear 16T 29 X P S S P 2 0 0 7 0 0 0 AA C Spring pin φ2 7 30 N G E R H 0 9 9 2 F C Z Z AB C Gear 20T ...

Page 126: ...8 Z SPF Pick up unit AL 1622 46 45 501 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 28 29 30 32 33 34 35 36 37 41 42 43 44 47 12 15 20 20 15 6 29 30 29 48 31 43 43 43 6 9 43 FCP05903 ...

Page 127: ...C Z Z AB C Metal D 26 N G E R H 0 0 7 9 Q S Z Z AD C Gear 30T 27 X R E S P 4 0 0 6 0 0 0 AA C E type ring 28 P C L C 0 0 1 6 Q S Z Z AU B Transport clutch 29 N B R G C 0 0 1 7 Q S Z Z AC C Bearing R 30 M L E V P 0 0 3 8 Q S Z Z AD C SPF lever 31 L F R M 0 0 2 8 Q S Z 1 AD C Frame R 32 M S P R P 0 0 6 5 Q S Z Z AD C Open and shut lock spring 33 P G I D M 0 0 4 3 Q S Z 1 AQ C Transport paper guide R...

Page 128: ...622 45 30 45 44 40 44 45 45 15 45 20 47 54 55 1 2 3 4 5 6 7 8 9 11 12 13 14 16 17 18 19 21 22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 38 39 41 42 43 9 12 14 20 25 9 36 20 25 46 34 9 20 25 24 12 32 25 20 48 50 53 52 51 FCP05904 ...

Page 129: ... 1 5 1 F AG B IC TC74HC151F IC1 15 V H I U L N 2 0 0 3 A N 1 AE B IC ULN2003AN1 IC3 16 V H V I C P N 3 8 1 AF B Varistor ICPN38 ICP1 17 V R S H T 3 A A 1 R 5 J AB C Resistor 1W 1 5Ω 5 R1 2 18 V R S T P 2 B D 0 0 0 J AA C Resistor 1 8W 0Ω 5 J1 26 19 V R S T P 2 B D 2 2 1 J AB C Resistor 1 8W 220Ω 5 R4 20 V R S T S 2 A D 1 0 3 J AA C Resistor 1 10W 10KΩ 5 R10 16 21 V R S T S 2 A D 1 5 2 J AA C Resis...

Page 130: ...1QSZ1 9 2 AK C DHAI 0092QSZZ 22 1 AF C DHAI 0093QSZZ 23 1 AF C PARTS CODE NO PRICE RANK NEW MARK PART RANK DHAI 0094QSZZ 24 1 AF C DHAI 0096QSZZ 21 1 AF C DHAI 0100QSZZ 20 1 AG C DHAI 0101QSZ1 10 44 AL C DHAI 0106QSZZ 6 24 AL C DHAI 0108QSZZ 6 25 AK C DHAI 0110QSZZ 8 3 AP C DHAI 0115QSZZ 2 21 AF C DHAI 0116QSZZ 2 20 AC C 27 1 AC C DHAI 0120QSZZ 5 9 AG C DHAI 0124QSZ2 10 78 AY C DHAI 0133QSZZ 25 1 ...

Page 131: ...136QSZZ 9 50 AD C LPLTM0137QSZZ 17 41 AD C LPLTM0138QSZZ 16 31 AD C PARTS CODE NO PRICE RANK NEW MARK PART RANK LPLTM0302QSZZ 6 55 AC C LPLTM2642FCGZ 14 4 AD C LPLTP0051QSZZ 7 23 AD C LPLTP0056QSZ3 11 3 AD C LPLTP0060QSZ3 7 41 AM C LPLTP0107QSZZ 29 3 AH C LPLTP0108QSZZ 29 4 AH C LPLTP0131QSZZ 31 50 AD C LPLTP0235QSZ1 31 3 AD C LRALM0006QSZZ 5 47 AG C LRALM0007QSZZ 5 27 AG C LRALP0004QSZ1 3 2 AH C ...

Page 132: ...1 5 46 AC C NBRGC0188FCZZ 17 17 AB C NBRGC0387FCZ1 5 39 AC C NBRGC0529FCZZ 17 44 AD C NBRGM0501FCZZ 17 9 AB C PARTS CODE NO PRICE RANK NEW MARK PART RANK NBRGM0501FCZZ 29 29 AB C 31 25 AB C NBRGM5006BCZZ 12 8 AB C NBRGP0007QSZZ 9 19 AD C NBRGP0260FCZ1 7 28 AD C NBRGP0567FCZZ 7 8 AG C NCPL 0002QSZZ 6 3 AC C NCPL 0004FCZZ 8 24 AB C NFANP0002QSZ1 12 12 AX B NFANP0003QSZ1 10 6 AY C NGERH0007QSZZ 8 26 ...

Page 133: ...C PSHEZ0059QSZZ 1 9 AF C PSHEZ0068QSZZ 29 42 AC C PSHEZ0069QSZZ 29 43 AE C PSHEZ0070QSZZ 31 42 AG C PSHEZ0071QSZZ 31 44 AE C PARTS CODE NO PRICE RANK NEW MARK PART RANK PSHEZ0077QSZ1 29 23 AE C PSHEZ0078QSZZ 29 25 AF C PSHEZ0089QSZZ 1 28 AF C PSHEZ0099QSZZ 11 35 AC C PSHEZ0100QSZZ 11 37 AC C PSHEZ0105QSZZ 7 46 AC C PSHEZ0108QSZZ 5 52 AC C PSHEZ0109QSZZ 10 67 AC C 5 53 AC C PSHEZ0122QSZ2 1 52 AB C ...

Page 134: ...LU 0008QSZZ 8 16 AN B RPLU 0009QSZZ 8 10 AN B RPLU 0012QSZZ 17 16 AN B RPLU 0013QSZZ 17 33 AN B RTHM 0001QSZZ 7 2 AM B S SPAKA0083RSZZ 15 4 AD D PARTS CODE NO PRICE RANK NEW MARK PART RANK SPAKA0120RSZZ 15 4 BS N D SPAKA0134QSZZ 15 7 AE D SPAKA0150RSZZ 15 17 AA D SPAKA0167RSZZ 15 21 AA D SPAKC0145RS23 15 1 BU N D SPAKC0416RS11 15 1 BU N D SSAKA2343QCZZ 15 19 AA D SSAKZ0003QSZZ 15 5 AF D T TCADZ001...

Page 135: ...1R5J 32 17 AB C VRS RE3DA131J 18 99 AC C VRS RE3DA1R0J 18 98 AB C VRS TP2BD000J 28 12 AA C 32 18 AA C VRS TP2BD221J 18 100 AB C 32 19 AB C VRS TP2BD472J 18 101 AA C VRS TP2BD473J 18 102 AA C VRS TP2BD6R8J 19 24 AA C VRS TS2AD101J 18 103 AA C VRS TS2AD103J 28 13 AA C 32 20 AA C PARTS CODE NO PRICE RANK NEW MARK PART RANK VRS TS2AD152J 32 21 AA C VRS TS2AD242J 32 22 AA C VRS TS2AD473J 32 23 AA C VRS...

Page 136: ...010 26 57 AA C PARTS CODE NO PRICE RANK NEW MARK PART RANK 0AV2012203010 26 63 AA C 0AV2012243020 26 55 AA C 0AV2013333010 26 44 AA C 0AV2014713010 26 60 AA C 0AV2014723010 26 58 AA C 0AV2014733010 26 62 AA C 0AV2014733030 26 38 AB C 0AV2015633010 26 53 AA C 0AV2016803030 26 52 AA C 0AV2016833010 26 49 AA C 0AV2021043062 26 51 AD C 0AV2041013020 26 39 AC C 0AV2041213030 26 41 AC C 0AV2043303010 26...

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Page 139: ...lemaan tyyppiin Hävitä käytetty paristo valmistajan ohjeiden mukaisesti French ATTENTION Il y a danger d explosion s il y a remplacement incorrect de la batterie Remplacer uniquement avec une batterie du même type ou d un type équivalent recommandé par le constructeur Mettre au rébut les batteries usagées conformément aux instructions du fabricant Swedish VARNING Explosionsgefahr bei Verwendung in...

Page 140: ... system or transmitted In any form or by any means electronic mechanical photocopying recording or otherwise without prior written permission of the publisher Trademark acknowledgments Microsoft and Windows are trademarks of Microsoft Corporation in the U S A and other countries IBM and PC AT are trademarks of International Business Machines Corporation Adobe and Acrobat are trademarks of Adobe Sy...

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