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Sharp AE-A18DR, Service Manual

The Sharp AE-A18DR Service Manual is an essential resource for owners of this innovative product. With detailed instructions and helpful diagrams, it ensures hassle-free installation and maintenance. Download this comprehensive manual for free at manualshive.com and unlock the full potential of your device.

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AH/AY-AP18DR
AH/AY-AP24DR

52

REF. NO.

PART NO.

DESCRIPTION

Q'TY

CODE

CABINET AND UNIT PARTS

1- 1

LSUB-A024JBPZ

Motor angle sub

2

AP

1- 2

CMOTLB002JBEZ

Fan motor [AE-A18DR]

1

BU

1- 2

CMOTLB015JBEZ

Fan motor [AE-A24DR]

1

BS

1- 3

NFANPA108JBFA

Propeller fan

1

BA

1- 4

LANGKA143JBPZ

Motor angle [AE-A18DR]

1

AX

1- 4

LANGKA145JBPZ

Motor angle [AE-A24DR]

1

AV

1- 5

PSKR-A241JBPZ

Bulkhead

1

AT

1- 6

GPLTMA060JBTA

Right side cover

1

AS

1- 7

CFTA-A319JBKZ

Control cover assembly [AE-A18DR]

1

AX

1- 7

CFTA-A321JBKZ

Control cover assembly [AE-A24DR]

1

AX

1- 8

PSEL-C263JBEZ

Bulkhead insulator A  [AE-A18DR]

1

AE

1- 9

GCAB-A189JBTA

Cabinet

1

BG

1-10

GGADFA028JBEA

Fan guard

1

AZ

1-11

PSEL-C264JBEZ

Bulkhead insulator B

1

AD

1-12

PSPF-A890JBEZ

Compressor cover [AE-A18DR]

1

AR

1-12

PSPF-A834JBEZ

Compressor cover [AE-A24DR]

1

AS

1-13

PSEL-C017JBEZ

Cabinet seal

1

AC

1-14

TSPC-E463JBRZ

Name label [AE-A18DR]

1

AF

1-14

TSPC-E472JBRZ

Name label [AE-A24DR]

1

AF

1-15

TLABBA100JBRA

SHARP badge

1

AE

1-16

CCHS-A844JBTA

Base pan assembly [AE-A18DR]

1

BF

1-16

CCHS-A781JBTA

Base pan assembly [AE-A24DR]

1

BF

1-17

PSEL-C585JBE0

Angle seal

3

AA

1-18

GCAB-A221JBTA

Rear cabinet [AE-A18DR]

1

BE

1-19

LBSHCA022JBF0

Bushing

1

AE

1-20

PFPFPC111JBEZ

Corner insulator

1

AC

1-21

PSEL-B643JBE0

Insulator No.9

1

AC

1-22

PSEL-C275JBEZ

Insulator

1

AD

1-23

PSEL-C278JBEZ

Insulator

1

AC

1-24

PSEL-C281JBEZ

Cushion [AE-A18DR]

1

AC

1-24

PSEL-C282JBEZ

Cushion [AE-A24DR]

1

AD

1-25

PSEL-C370JBEZ

Insulator

1

AC

1-26

PSEL-C378JBEZ

Insulator

1

AB

1-27

PSEL-C379JBEZ

Insulator

1

AB

1-28

PSEL-C380JBEZ

Insulator

1

AC

1-29

PSEL-A191JBE0

Condenser seal

1

AA

1-30

PFTA-A095JBFA

Side cover

1

AR

1-31

PSEL-C584JBEZ

Angle cushion

1

AE

CONTROL BOX PARTS

2- 1

RRLYJA088JBZZ

Relay [AE-A24DR]

1

BA

2- 2

LHLD-A544JBFA

Cord clamp holder

1

AG

2- 3

QW-IZA067JBZZ

Compressor cord [AE-A18DR]

1

AP

2- 3

QW-IZA034JBZZ

Compressor cord [AE-A24DR]

1

AR

2- 4

RC-HZA460JBZZ

Running capacitor [AE-A18DR]

1

BH

2- 4

RC-HZA461JBZZ

Running capacitor [AE-A24DR]

1

BE

2- 5

RC-HZA404JBZZ

Fan motor capacitor

1

AU

2- 6

QTANZA003JBZZ

Terminal board [AE-A18DR]

1

AR

2- 6

QTANZA004JBZZ

Terminal board [AE-A24DR]

1

AT

2- 7

LHLD-A539JBFA

Cord clamp

1

AE

2- 8

PBOX-A379JBWZ

Control box

1

AR

2- 9

LBNDKA118JBWZ

Capacitor clamp

1

AC

2-10

TLABCB769JBRZ

Wiring diagram [AE-A18DR]

1

AG

2-10

TLABCB774JBRZ

Wiring diagram [AE-A24DR]

1

AG

CYCLE PARTS

3- 1

PCMPRA397JBEZ

Compressor [AE-A18DR]

1

CK

3- 1

PCMPRA398JBEZ

Compressor [AE-A24DR]

1

CP

3- 2

PCON-A518JBPZ

Condenser [AE-A18DR]

1

BV

3- 2

PCON-A520JBPZ

Condenser [AE-A24DR]

1

CB

3- 3

DVLV-A596JBKZ

2 Way valve assembly

1

AU

3- 4

LX-NZA250JBEZ

Flare nut

1

AE

3- 5

LX-NZA227JBEZ

Valve cap

1

AF

3- 6

PCAP-A075JBFZ

Bonnet

1

AF

3- 7

DVLV-A597JBKZ

3 Way valve assembly [AE-A18DR]

1

AZ

3- 8

LX-NZA280JBEZ

Flare nut [AE-A18DR]

1

AG

3- 9

LX-NZA002JBE0

Special nut

1

AA

3-10

PCAP-A089JBEZ

Bonnet [AE-A18DR]

1

AX

3-11

CCPY-A166JBKZ

Capillary tube assembly [AE-A18DR]

1

AY

3-11

CCPY-A168JBKZ

Capillary tube assembly [AE-A24DR]

1

BB

3-12

PSEL-B287JBE0

Terminal gasket [AE-A18DR]

1

AG

3-13

PACU-A012JBE0

Acumulator [AE-A18DR]

1

BB

3-14

GLEG-A115JBEZ

Compressor cushion rubber [AE-A18DR]

3

AQ

REPLACEMENT PARTS LIST [AE-A18DR/AE-A24DR]

Summary of Contents for AE-A18DR

Page 1: ...nal condition and only parts identical to those specified should be used SPLIT SYSTEM ROOM AIR CONDITIONERS AU A18DR AE A18DR AU A24DR AE A24DR TABLE OF CONTENTS Page SPECIFICATIONS 2 EXTERNAL DIMENSIONS 4 WIRING DIAGRAMS 5 ELECTRICAL PARTS 9 MICROCOMPUTER CONTROL SYSTEM 11 FUNCTIONS 19 TROUBLESHOOTING GUIDE OF CONTROL CIRCUIT 27 REFRIGERATION CYCLE 32 PERFORMANCE CURVES 34 REFRIGERANT PIPE INSTAL...

Page 2: ...lary tube Refrigerant volume R 410A 1060g 1550g De lce system Micro computer controled reverse sysetm Noise level High dB A 41 52 45 54 at cooling Med dB A 36 39 Low dB A 34 37 Fan system Drive Direct drive Air flow quantity High m3 min 15 7 48 18 3 46 at cooling Med m3 min 13 9 14 7 Low m3 min 11 7 13 5 Fan Cross flow fan Propeller fan Cross flow fan Propeller fan Connections Refrigerant coupling...

Page 3: ...ro computer controled reverse sysetm Noise level High dB A 41 52 45 54 at cooling Med dB A 36 39 Low dB A 34 37 Fan system Drive Direct drive Air flow quantity High m3 min 15 7 48 18 3 46 at cooling Med m3 min 13 9 14 7 Low m3 min 11 7 13 5 Fan Cross flow fan Propeller fan Cross flow fan Propeller fan Connections Refrigerant coupling Flare type Refrigerant tube size Gas Liquid 1 2 1 4 Drain piping...

Page 4: ... E 2 OUTDOOR UNIT 220 950 Power supply cord AY AP18DR AH AP18DR only Length unit mm 325 1040 Remote controller 58 18 5 22 140 SAVE MODE TEMP FAN IH SWING CANCEL FULL POWER INVERTER AIR CONDITIONER TEMP MODE FAN TIMER 570 645 202 122 320 342 890 290 37 30 172 25 62 46 3 10 5 ø4 5 ...

Page 5: ...5 AH AY AP18DR AH AY AP24DR WIRING DIAGRAMS Figure W 1 Wiring Diagram for AY AP18DR Figure W 2 Wiring Diagram for AE A18DR ...

Page 6: ...AH AY AP18DR AH AY AP24DR 6 Figure W 3 Wiring Diagram for AY AP24DR Figure W 4 Wiring Diagram for AE A24DR ...

Page 7: ...7 AH AY AP18DR AH AY AP24DR Figure W 5 Wiring Diagram for AH AP18DR Figure W 6 Wiring Diagram for AU A18DR ...

Page 8: ...AH AY AP18DR AH AY AP24DR 8 Figure W 7 Wiring Diagram for AH AP24DR Figure W 8 Wiring Diagram for AU A24DR ...

Page 9: ... 41W 4 Pole Type MLA999 Thermal Protector Cut off 135 10 C Internal 8 Power Supply Rating 3G 1 5mm2 Cord H05VV F 9 Louver Motor Rating DC12V Type MP24GA Part Part Name Items Specifications No AE A18DR AE A24DR 1 Terminal Board Rating 300V 25A 2 Fan motor Rating 450V 3µF 450V 3µF Capacitor 3 Running Rating 400V 50µF 400V 45µF Capacitor 4 Compessor Rating AC220 240V 50Hz 1500W AC220 240V 50Hz 2200W ...

Page 10: ...4 Pole Type MLA999 Thermal Protector Cut off 135 10 C Internal 8 Power Supply Rating 3G 1 5mm2 Cord Type H05VV F 9 Louver Motor Rating DC12V 250 Type MP35EA Part Part Name Items Specifications No AU A18DR AU A24DR 1 Terminal Board Rating 300V 25A 2 Fan motor Rating 450V 3µF 450V 3µF Capacitor 3 Running Rating 400V 50µF 400V 45µF Capacitor 4 Compessor Rating AC220 240V 50Hz 1500W AC220 240V 50Hz 22...

Page 11: ...50V Vss AVss AVcc 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 51 50 49 P20 P17 P16 P15 P14 P13 P12 P11 P10 P07 P06 P05 P04 P03 P02 P01 P00 NC P30 64 63 62 61 60 59 58 57 56 55 54 53 52 P44 P43 P42 P41 P40 P37 P36 P35 P34 P33 P32 P31 P64 P63 P62 P61 P60 AVR AN7 AN6 AN5 AN4 AN3 AN2 AN1 AN0 P47 P46 P45 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Vcc 20 21 22 23 24 25 26 27 28 29 30 31 32 RST ...

Page 12: ...P21 P22 P23 P24 P25 P26 P27 X1 X0 MOD1 MOD0 RST 32 31 30 29 28 27 26 25 24 23 22 21 20 Vcc 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 P45 P46 P47 AN0 AN1 AN2 AN3 AN4 AN5 AN6 AN7 AVR P60 P61 P62 P63 P64 P31 P32 P33 P34 P35 P36 P37 P40 P41 P42 P43 P44 52 53 54 55 56 57 58 59 60 61 62 63 64 P30 NC P00 P01 P02 P03 P04 P05 P06 P07 P10 P11 P12 P13 P14 P15 P16 P17 P20 49 50 51 33 34 35 36 37 38 39 4...

Page 13: ...10K 10 µ 16V 16V 10 µ 10k F 10K F 4 3 2 1 TH2 PIPE TEMP 15kΩ 25 C TH1 PIPE TEMP 10kΩ 25 C FAN MOTOR 2µ 1 3 5 2 7K F D7 35V 1000µ 50V 0 1µ 7812 IC2 25V 47µ 7805 0 1µ IC3 25V 10V 100µ C7 D1 4 GND 22 6K F 3 3K 4 5 IC8 1 2 3 8 7 6 0 1µ 25V 16V 0 01µ TR1 C1 C2 C3 C4 C5 C6 C8 C9 C11 C13 C14 C15 C17 C18 C19 C20 C21 C23 C25 R7 R8 R9 R10 R13 R14 R15 R16 R18 R19 R20 R21 R22 R23 R24 R25 R26 R32 R34 10K 16V 1...

Page 14: ...6 55 54 53 52 P44 P43 P42 P41 P40 P37 P36 P35 P34 P33 P32 P31 P64 P63 P62 P61 P60 AVR AN7 AN6 AN5 AN4 AN3 AN2 AN1 AN0 P47 P46 P45 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Vcc 20 21 22 23 24 25 26 27 28 29 30 31 32 RST MOD0 MOD1 X0 X1 P27 P26 P25 P24 P23 P22 P21 FRONT OSC1 SSR1 0 01µ 1K JP4 JP5 16V 0 01µ 400V PATTERN SIDE IC1 50V 1µ 0 1µ 25V 13K 13K 10K 3 IC6 1 MB89537A NC JP1 JP2 JP3 3 2 MO...

Page 15: ...N TO TERMINAL BOARD TOP N TO TERMINAL BOARD BOTTOM N TO TERMINAL BOARD TOP 3 TO TERMINAL BOARD TOP 2 FROM TERMINAL BOARD TOP 1 BLACK FROM TERMINAL BOARD BOTTOM L BROWN FROM FAN MOTOR FROM FAN MOTOR FROM CLUSTER GENERATOR FROM CLUSTER GENERATOR FROM CLEANING SWITCH 1 FROM CLEANING SWITCH 2 FROM THERMISTOR FROM LOUVER MOTOR BCN101 BCN201 ...

Page 16: ...OARD TOP N TO TERMINAL BOARD TOP N TO TERMINAL BOARD BOTTOM N TO TERMINAL BOARD TOP 3 TO TERMINAL BOARD TOP 4 TO TERMINAL BOARD TOP 2 TO TERMINAL BOARD TOP 1 FROM FAN MOTOR FROM FAN MOTOR FROM CLUSTER GENERATOR FROM CLUSTER GENERATOR FROM CLEANING SWITCH 1 FROM CLEANING SWITCH 2 FROM THERMISTOR FROM LOUVER MOTOR BCN101 BCN201 ...

Page 17: ...2 TO TERMINAL BOARD TOP N TO TERMINAL BOARD TOP N TO TERMINAL BOARD BOTTOM N FROM TERMINAL BOARD TOP 1 BLACK FROM TERMINAL BOARD BOTTOM L BROWN FROM FAN MOTOR FROM FAN MOTOR FROM CLUSTER GENERATOR FROM CLUSTER GENERATOR FROM CLEANING SWITCH 1 FROM CLEANING SWITCH 2 FROM THERMISTOR FROM LOUVER MOTOR BCN101 BCN201 ...

Page 18: ... 2 FB441 2 TO TERMINAL BOARD TOP N TO TERMINAL BOARD TOP N TO TERMINAL BOARD BOTTOM N TO TERMINAL BOARD TOP 2 TO TERMINAL BOARD TOP 1 FROM FAN MOTOR FROM FAN MOTOR FROM CLUSTER GENERATOR FROM CLUSTER GENERATOR FROM CLEANING SWITCH 1 FROM CLEANING SWITCH 2 FROM THERMISTOR FROM LOUVER MOTOR BCN101 BCN201 ...

Page 19: ...ix thermostat lines H01 thru H4 Figure Y 3 2 Operation modes 2 1 COOL operation The compressor turns on or off at the thermostat lines C3 and C4 The outdoor fan motor is also controlled with the compressor Figure Y 4 18 32 C1 C2 C3 C4 17 5 18 5 19 5 19 0 20 5 31 5 33 0 32 5 33 5 34 5 Preset temperature C Room temperature C C5 Room temperature C Preset temperature C 18 32 D1 D2 D3 17 5 18 5 19 5 31...

Page 20: ...or off at State 2 turns on continuously at State 1 3 Figure Y 5 Figure Y 6 3 Fan speed Fan speeds are given by the indoor fan motor DL HH which are available in the following operation mode Table Y 2 Fan switch DL Fan speed Fan switch AUTO 18DR TYPE AY AH AY AH r p m 750 750 830 830 780 780 860 860 820 820 960 960 840 840 980 980 940 940 1030 1030 1000 1000 1120 1120 1050 1050 1210 1210 720 730 84...

Page 21: ...N U1 U2 U1 and U2 are defferent by the time 1 within 3 minutes 3 over 3 minutes Compressor ON ON OFF OFF Indoor fan motor HUL HUL 3 min 10 sec 10 sec 30 sec 30 sec 3 min area D 3 min area E 8 min area F 8 min When area is D or E When area is F or E Area D To becoming below line H2 after becoming above line H1 Area E To becoming below line H1 after becoming above line H02 Area F To becoming below l...

Page 22: ... 11 Figure Y 12 10 Delayed operation of the reverse valve the heat operation is shut down or the operating mode is switched from heat to cool or dry or vice versa the reverse valve is switched after 3 minutes 11 Test run If the AUX button on the unit is pressed for 5 seconds or more during operation cool test operation starts The operation LED red flickers during test run To put the system in the ...

Page 23: ...ion mode as before after power recovery 18 Test mode Keep pushing the AUX buttons and supply the power the system will go to the test mode In this mode the output of operation is switched by pushing the AUX button in the unit or the OI button in the remote controller Normal outputs are shown in Table Y 6 and Y 7 19 Plasma cluster Plasma cluster ion mode SSR2 ON Relay Cluster unit inside OFF Minus ...

Page 24: ...JP5 Wireless JP4 Sweat JP3 Hot Keep JP2 F L I C K DEICE 1 DEICE 2 OFF OFF BLUE GREEN OFF OFF OFF OFF OFF Cluster JP19 Dry Fan JP11 Heating mode FAN speed Collection AN6 input voltage OFF OFF OFF EEPROM VERSION UPPER 4bit ON ON CT INPUT AN2 input voltage MODEL SELECTION AN4 input voltage OFF FAN HIGH FAN AUTO ON BLUE CLUSTER OFF OFF Louver Collection AN5 input voltage Cooling mode FAN speed Collect...

Page 25: ...t voltage OFF OFF OFF OFF OFF OFF OFF ON 7 1 OFF OFF EEPROM VERSION UPPER 4bit OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF 8 1 OFF OFF CLOSE OFF OFF OFF OFF OFF OFF OFF OFF EEPROM VERSION LOWER 4bit STEP No Buzzer Lamps Cluster Outdoor Indoor Fan Louver RED YELLOW FAN SOFT FAN LOW FAN HIGH FAN AUTO CLUSTER Power Selector 0 2 Room temp Pipe temp ON ON ON ON BLUE OFF OFF OFF OFF OPEN 1 1 ...

Page 26: ...ming of the timer LED by pushing continously for more than 5 seconds AUX button during suspension of operation Timing chart of Timer LED and Operation LED of DIAGNOSIS PROCEDURE When OI button the remote controller or AUX button in the unit is pushed the unit is free from DIAGNOSIS PROCEDURE When the louver unit is not properly installed all lamps on the indicator panel will blink operation are al...

Page 27: ...d switch on the indoor unit Using a tester measure the voltage between anodes of D1 and D2 on PWB ass y Is the measured value approx 17 5 Vac Replace the PWB with a new one Is the WPE1 open circuit Replace the fuse and varistor with new ones Replace the transformer with a new one OK FAIL Check the cleaning switch 2 1 CN9 CN8 and lead wires Replace the cleaning switch 2 1 or reset connector ...

Page 28: ...ew one Does beep sound from the indoor unit Using a tester measure the voltage between terminals of resistor R26 on the PWB ass y Push the button O I Are batteries of the wireless remote controller proper Replace the batteries with new ones Replace the wireless remote controller When the signal is received does the voltage change Replace the PWB with a new one PWB is normal Inspect the outdoor uni...

Page 29: ...rminal board the power supply voltage Are the resistances conformed Fig 1 Replace the thermistor ass y with a new one NO YES YES NO Replace the PWB ass y with a new one Fig 1 Using a tester measure voltage at the terminals on the terminal board 100 80 60 40 20 0 10 0 10 20 30 40 Resistance Thermistor Room temperature Heat exchange Color Yellow Orange To measure the resistance first remove the conn...

Page 30: ... may be defective Push the button AUX on the indoor unit for more than 5 sec Is the voltage between terminal of black lead wire on the relay in the out door unit and terminal N on the terminal board the power supply voltage Are the resistances conformed Fig 1 Replace the thermistor ass y with a new one NO YES YES YES NO NO Replace the PWB ass y with a new one Replace the relay in the outdoor unit ...

Page 31: ...tive The thermistor may be defective Is the voltage between terminal N and 4 1 AY AP18DR of the terminal board the power supply voltage NO Replace the PWB ass y with a new one Push the button of AUX on the indoor unit for more than 5 sec Using a tester measure voltages at the terminals on the terminal board Select HEAT MODE with remote controller And then start operation Is the voltage between ter...

Page 32: ...unit Condenser Evaporator Indoor unit Compressor Flare coupling Flare coupling 4 3 way valve 2 way valve Accumulator s 1 4 C 2 Capillary tube A Capillary tube B Capillary tube D Lower row Capillary tube C Upper row Accumulator 3 Strainer Heating Cooling Outdoor unit Condenser Evaporator Indoor unit Reverse valve Comp ressor Flare coupling Flare coupling 3 way valve 2 way valve Silencer Coil ...

Page 33: ...Service port guage pressure 85 C 79 C 42 C 2 C 12 C 39 C 9 C 3 C 0 89MPa 2 65MPa Cooling Heating AY AP24DR 85 C 84 C 42 C 2 C 11 C 39 C 7 C 2 C 0 76MPa 3 2MPa Based on ISO 5151 1994 E condition T1 at 220V refrigerant pipes length 7 5m Cooling Cooling NO Condition Model AH AP18DR 1 2 3 4 Service port guage pressure 80 C 86 C 43 C 43 C 12 C 11 C 7 C 7 C 0 89MPa 0 77MPa AH AP24DR Based on ISO 5151 19...

Page 34: ... 5 KW 2500 2000 50 Outside air temp C Outlet air temp C 5 5 4 0 45 40 35 30 25 20 10 8 6 4 2 0 2 4 6 8 10 1500 Indoor air temp 27 C Indoor humidity 47RH Indoor fan speed Hi 14000 18000 20000 22000 16000 12000 16000 17000 18000 19000 Cooling capacity BTU h 2500 4 5 5 0 5 5 kW 1500 Power input W 11 Outside air temp C Inside Outlet air temp C 3 0 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 3 9 4 0 12 13 14 15 20...

Page 35: ... AP24DR PIPE SIZE GAS LIQUID STANDARD PERMISSIBLE LENGTH PERMISSIBLE LEVEL DIFERENCE 1 2 1 2 1 4 1 4 15m 10m 15m 10m Indoor air temp 20 C Indoor fan speed Hi 24000 28000 Heating capacity BTU h 6 0 7 0 7 5 8 5 9 0 KW 3000 2500 60 Input W Outside air temp C Outlet air temp C 8 0 6 5 55 50 45 40 35 30 10 8 6 4 2 0 2 4 6 8 10 2000 26000 30000 Indoor air temp 27 C Indoor humidity 47RH Indoor fan speed ...

Page 36: ...or fan speed Hi Power supply 50Hz 220V 22000 23000 24000 Cooling capacity BTU h 3000 6 0 6 5 7 0 kW 2000 Power input W 11 Outside air temp C Inside Outlet air temp C 3 0 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 3 9 4 0 12 13 14 15 2500 Indoor air temp 27 C Indoor humidity 47RH Indoor fan speed Hi Power supply 50Hz 220V 21000 16000 17000 18000 Cooling capacity BTU h 2500 4 5 5 0 5 5 kW 1500 Power input W 11...

Page 37: ...8DR AP24DR AY AP18DR AP24DR CAUTION DISCONNECT THE UNIT FROM THE POWER SUPPLY BEFORE ANY SERVICING 1 Open the Opne panel remove 2 Air Filters 2 Open the Louver frame unlook the hooks and pull the unit 3 Remove 6 screws fixing the Front panel 4 Remove the screw fixing the Cord holder ...

Page 38: ... pushing the nail of the Front panel and lift the Front panel up 6 Remove the unit to unit wiring from the Terminal board 7 Remove a screw fixing the Control box cover 8 Cut the fixing band and Remove the Cover B 9 Remove a screw fixing the ground wire ...

Page 39: ...39 AH AY AP18DR AH AY AP24DR 10 Remove the Thermistor of the Evaporator 11 Remove Connectors 12 Cut the fixing band and Remove the Holder 13 Remove 2 screws fixing the Control box and remove it ...

Page 40: ...nd pull Drain pan toward you 15 Remove the Drain cover from the Evaporator 16 Remove 3 screws fixing the Evaporator 17 Remove the Evaporator from the Cabinet 18 Remove 4 screws fixing the Side cover R and pull up the Cross flow fan 19 Loose a screw fixing Cross flow fan ...

Page 41: ...he Receiving filter 2 Remove the 2 Switch and Photo detector unit 3 Remove a screw fixing the Cord holder 4 Remove a screw fixing the Cord holder and 2 screws fixing the Terminal board 5 Remove 2 screws fixing the Transformer and pull the Control board unit The DRAIN PAN and related ...

Page 42: ...Remove the screw fixing the Drain pan on both side 2 Turn left the Drain hose The LOUVER FRAME UNIT and related 1 Remove the screw fixing the FRAME GUIDE on both side and take off the LOUVER UNIT 2 Remove 2 screws fixing Cover L and Cover R and take off them ...

Page 43: ...ne of the Vertical louver How to remove the DISPLY COVER 1 Push the center of the Front panel under the Display cover 2 Slide it to one side How to remove the Hi Voltage UNIT 1 Remove 2 screws fixing Holder 2 Take off the HIGH VOLTAGE UNIT ASS Y from the HOLDER 3 Remove the connector of HIGH VOLTAGE UNIT ASS Y 1 2 ...

Page 44: ...s fixing the control cover 2 Loose 1 screw fixing the side cover 3 Loose 8 screws fixing the side cover R 4 Loose 2 screws fixing the cabinet left side 5 Loose 1 screw fixing the cabinet rear side 6 Loose 3 screw fixing the cabinet right side 7 Loose 1 screw fixing the cabinet front side 8 Loose 7 screws fixing the rear cabinet ...

Page 45: ...ose 1 screw fixing the control box 12 Remove the terminal cover 13 Remove 3 terminals 14 Loose 3 screws fixing the bulkhead DISASSEMBLING PROCEDURE OF THE FAN 1 Loose the fan nut and fan can take out 2 Loose 2 screw fixing the fan motor angle 3 Cut the nylon band and loose 4 screws fixing the fan motor ...

Page 46: ...BF0 Tube holder 1 AD 1 37 PCOV A819JBEZ Cover 1 AA 1 38 PCOV A820JBEZ Cover B 1 AB 1 39 LHLD A548JBFA Holder 1 AM 1 40 LHLD A549JBFA Holder 1 AM 1 41 QW VZE167JBZZ Lead wire For plasma cluster unit 1 AM 1 42 PFPFPC205JBEZ Filter insulator 2 AA 1 43 TSPC E019JBRA Name label AH AP18DR 1 AE 1 43 TSPC E018JBRA Name label AH AP24DR 1 AE 1 43 TSPC E457JBRA Name label AY AP18DR 1 AE 1 43 TSPC E458JBRA Na...

Page 47: ...VLV 0341JBE0 Flare union 1 4 1 AG 3 5 PVLV A259JBEZ Flare union 1 2 1 AQ 3 6 DEVA A204JBKZ Evaporator sub assembly AH AP18DR AY AP18DR 1 BU 3 6 DEVA A205JBKZ Evaporator sub assembly AH AP24DR AY AP24DR 1 BU ACCESSORY PARTS 4 1 CRMC A561JBEZ Remote control AH AP18DR AY AP24DR 1 BA 4 1 CRMC A562JBEZ Remote control AH AP18DR AH AP24DR 1 BA 4 2 UBATUA027JBE0 Battery pack 1 AE 4 3 LHLD A535JBFA Cord ho...

Page 48: ... 11 2 19 2 20 1 39 1 40 2 6 1 38 1 29 1 1 1 7 2 9 2 9 2 15 1 10 1 33 1 15 1 21 1 19 1 12 1 10 1 10 1 33 1 35 2 15 1 41 2 7 1 9 1 8 1 22 1 14 1 13 1 13 1 11 1 9 1 9 1 16 1 17 2 18 2 8 1 32 1 34 2 13 2 12 2 17 2 16 1 28 1 5 1 45 4 7 3 6 1 31 1 30 3 1 5 1 3 4 2 5 2 1 1 37 1 6 1 4 2 4 3 5 3 3 3 2 1 42 1 31 1 31 1 31 1 42 1 36 6 3 6 2 6 1 4 2 4 6 AY AP18DR AY AP24DR only 4 9 4 11 4 8 4 4 4 5 4 10 4 12 ...

Page 49: ... PSEL C275JBEZ Insulator 1 AD 1 23 PSEL C278JBEZ Insulator 1 AC 1 24 PSEL C281JBEZ Cushion AU A18DR 1 AC 1 24 PSEL C282JBEZ Cushion AU A24DR 1 AD 1 25 PSEL C370JBEZ Insulator 1 AC 1 26 PSEL C378JBEZ Insulator 1 AB 1 27 PSEL C379JBEZ Insulator 1 AB 1 28 PSEL C380JBEZ Insulator 1 AC 1 29 PSEL A191JBE0 Condenser seal 1 AA 1 30 PFTA A095JBFA Side cover 1 AR 1 31 PSEL C584JBEZ Angle cushion 1 AE CONTRO...

Page 50: ...pecial screw AU A18DR 26 AB 6 3 LX BZA140JBE0 Special screw AU A24DR 24 AB 6 4 LX BZA292JBE0 Special screw 19 AC 6 5 LX BZA166JBE0 Special screw 1 AB 6 6 LX BZA048JBE0 Special nut 3 AA 6 7 XCPSD40P25000 Tapping screw 1 AC 6 8 XCTSD40P12000 Tapping screw AU A18DR 2 AA 6 8 XCTSD40P12000 Tapping screw AU A24DR 4 AA 6 9 XCTSD40P40000 Tapping screw 2 AA 6 10 LX BZA075JBE0 Special screw 1 AA PACKING PAR...

Page 51: ... 7 1 14 6 4 6 4 6 5 1 24 3 2 1 6 1 30 1 20 1 22 1 17 1 4 6 3 6 3 6 3 1 1 1 1 1 3 1 2 6 4 6 2 6 3 1 8 1 23 6 3 1 26 1 13 1 25 1 29 1 16 6 1 3 7 3 8 3 10 3 14 1 28 6 6 3 1 3 15 3 16 2 3 3 12 3 11 3 9 3 12 1 12 6 3 6 3 6 3 6 3 1 21 1 10 1 9 2 2 2 7 2 6 6 8 6 7 1 27 1 19 1 5 1 18 1 11 6 10 2 8 2 4 2 5 2 1 6 8 2 9 6 3 3 13 3 4 3 5 3 3 3 6 1 15 7 3 7 1 7 2 Front side 1 31 ...

Page 52: ...378JBEZ Insulator 1 AB 1 27 PSEL C379JBEZ Insulator 1 AB 1 28 PSEL C380JBEZ Insulator 1 AC 1 29 PSEL A191JBE0 Condenser seal 1 AA 1 30 PFTA A095JBFA Side cover 1 AR 1 31 PSEL C584JBEZ Angle cushion 1 AE CONTROL BOX PARTS 2 1 RRLYJA088JBZZ Relay AE A24DR 1 BA 2 2 LHLD A544JBFA Cord clamp holder 1 AG 2 3 QW IZA067JBZZ Compressor cord AE A18DR 1 AP 2 3 QW IZA034JBZZ Compressor cord AE A24DR 1 AR 2 4 ...

Page 53: ...t 1 AB 6 3 LX BZA140JBE0 Special screw AE A18DR 26 AB 6 3 LX BZA140JBE0 Special screw AE A24DR 24 AB 6 4 LX BZA292JBE0 Special screw 19 AC 6 5 LX BZA166JBE0 Special screw 1 AB 6 6 LX BZA048JBE0 Special nut 3 AA 6 7 XCPSD40P25000 Tapping screw 1 AC 6 8 XCTSD40P12000 Tapping screw AE A18DR 2 AA 6 8 XCTSD40P12000 Tapping screw AE A24DR 4 AA 6 9 XCTSD40P40000 Tapping screw 2 AA 6 10 LX BZA075JBE0 Spec...

Page 54: ...6 4 6 5 1 24 3 2 1 6 1 30 1 20 1 22 1 17 1 4 6 3 6 3 6 3 1 1 1 1 1 3 1 2 6 4 6 2 6 3 1 18 1 23 6 3 1 26 1 13 1 25 1 29 1 16 6 1 3 9 3 7 3 9 3 8 3 10 3 14 1 28 6 6 3 15 6 11 3 16 3 21 3 1 2 3 3 19 3 20 3 18 1 12 6 3 6 3 6 3 6 3 1 21 1 10 1 9 2 2 2 7 2 6 6 9 6 7 1 27 1 19 1 5 1 11 1 8 6 10 2 8 2 4 2 5 2 1 6 8 2 9 6 3 3 12 3 17 3 4 3 5 3 3 3 6 1 15 3 11 7 3 7 1 7 2 Front side 1 31 ...

Page 55: ...55 AH AY AP18DR AH AY AP24DR ...

Page 56: ...AH AY AP18DR AH AY AP24DR 56 2003 05 SHARP CORP ...

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