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Shark SSG-503027E, SSG-503027G, SSG-, Operator'S Manual

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Shark SSG-503027E, SSG-503027G, SSG- Operator'S Manual Download Page 33

SHARK SSG  •  97-614  •  REV. 6/06

  

PRESSURE 

W

ASHER

  

OPERA

TOR’S MANU

AL

  

AR - AL 607 #5-3208

7-8 Gpm, 4200 Psi

 ITEM  PART NO. 

dESCRIPTION 

qTY

  1 

8-005150010  Check Connector 

1

  2 

8-005060108  ‡ O-Ring 2068 

   

8-005100002  Shutter Spring 

1

  4 

8-004120000  Shutter 

1

  5 

8-004060109  ‡ O-Ring 61290 SH 

1

  6 

8-005170102  1/4 G Plug 

1

  7 

8-00500101  M8 Lock Nut 

1

  8 

8-005100100  Knob 

1

  9 

8-005150101  Washer 

1

  10 

8-00540040  4000 PSI Spring (Black)  

1

  11 

8-005150011  Stem  Guide Union 

1

  12 

8-005000102  ‡ Back Ring 

2

  1 

8-005060106  ‡ O-Ring 201 

1

  14 

8-005160502  Stem AL606 

1

  14 

8-005160514  Stem AL607 

1

  15 

8-00510601  Spring Pin 

1

  16 

8-005000101  Back Ring 

2

  17 

8-005060101  ‡ O-Ring 2050 

1

  18 

8-00502000  Body By Pass 1/4 G-F 

1

  18 

8-005020026  Body By Pass /8 G-F 

1

  19 

8-005060200  /8 Gasket 

1

  20 

8-001060129  ‡ O-Ring 204 

1

  21 

8-001060200  ‡ Seat 

1

  22 

8-001160000  ‡ Ball 

1

  2 

8-00510000  Ball Spring 

1

  24 

8-005150009  Seat Union 

1

  25 

8-00500200  M8 Nut 

2

  26 

8-005170101  /8G Plug 

2

  27 

8-005060201  Gasket 

1

 

 

83-005650200  ‡  Repair kit

  

AdJUSTING

Start  with  the  valve  set  at  its  lowest  spring  tension. 
Raise pressure by turning adjusting knob clockwise until  
pressure is at the desired position. Do not overtighten.
Open and close spray gun to be sure pressure is correct. 
Raise or lower pressure by adjusting the knob.
Do not by-pass more than 5 minutes when by-passing to 
the suction side of the pump.

24

2

23

22

21

20

1

2

3

4

5

27

6

26

19

6

14

16

17

16

18

13

12

2

15

25

7

9

10

11

8

26

AR-AL UNLOAdER ExPLOdEd vIEW ANd PARTS LIST

Summary of Contents for SSG-503027E, SSG-503027G, SSG-

Page 1: ...SSG OPERATOR S MANUAL For technical assistance or the SHARK dealer nearest you visit our website at www shark pw com 97 6134 SSG 503027E SSG 503027E G SSG 503537E G SSG 603537E G ...

Page 2: ......

Page 3: ...tion 6 Assembly Instructions 7 Operating Instructions 8 9 Detergents and Clean Up Tips 10 Shut Down and Clean Up 11 Storage 11 Maintenance 12 14 Troubleshooting 15 18 Maintenance and Oil Change Charts 19 Exploded View Left Side 20 Exploded View Right Side 21 Exploded View Parts List 22 24 Steam Pump Exploded View and Parts List 25 Control Panel Exploded View 26 Control Panel Exploded View Parts Li...

Page 4: ...ling distributor for specific details WARNING Risk of asphyxiation Use this product outdoors only 5 Avoid installing machines in small areas or near exhaust fans Exhaust contains poi sonous carbon monoxide gas exposure may cause loss of consciousness and may lead to death It also contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm WARNING Flammab...

Page 5: ...e is more combustible than fuel oil and could result in a serious explosion NEVER use crankcase or waste oil in your burner Burner malfunction could result from contamination 19 Do not confuse gasoline and fuel oil tanks Keep proper fuel in proper tank 20 Protect machine from freezing 21 Be certain all quick coupler fittings are secured before using pressure washer Coupler collar must be pushed in...

Page 6: ...e nipple and the other end to spray gun Adjustable Thermostat Safety control which prevents temperatures from going above adjustable setting Note If trigger on spray gun is released for more than 2 minutes water will leak from valve Warm water will discharge from pump protector onto floor This system prevents internal pump damage Note if flue adapter is installed the burner assembly air adjustment...

Page 7: ...f the wand coupler back to insert your choice of pressure nozzle STEP 6 Connect garden hose to the cold water source STEP 7 Check inlet filters remove debris then connect the garden hose CAUTION Do not run the pump without water or pump damage will result Safety Latch Spray Gun High Pressure Hose Wand Coupler Pressure Nozzle Pressure Nozzle Wand Coupler Wand Collar Discharge Fitting High Pressure ...

Page 8: ...l cause engine damage STEP 3 Connect garden hose to the cold water source and turn water on completely Never use hot water STEP 5 Rotate the fuel shut off valve to the On position Slide the fuel valve lever to the ON position When the engine is not in use leave the fuel valve in the OFF position STEP 4 Trigger the spray gun to eliminate trapped air then wait for a steady flow of water to emerge fr...

Page 9: ...ble when placed in the convenient rubber nozzle holder which is provided on the front of the machine NOTE For a more gentle rinse select the white 40 or green 25 nozzle To scour the surface select the yellow 15 or red 0 nozzle To apply detergent select the black nozzle NOZZLES Safety Latch STEP 9 Turn the burner ON Turn temperature control dial to the 210 mark Burner Temperature Control Steam Comb...

Page 10: ...cleaning solution and apply to surface at low pressure for best results limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top Allow detergent to remain on surface 1 3 minutes Do not allow detergent to dry on surface If surface appears to be drying simply wet down surface with fresh water If needed use brush to remove stubborn dirt Rinse at high ...

Page 11: ...his closes both the intake and exhaust valves to prevent rusting of cylinder 4 Cover pressure washer and store in a clean dry place that is well ventilated away from open flame or sparks NOTE The use of a fuel additive such as STA BIL or an equivalent will minimize formula tion of fuel deposits during shortage Such additives may be added to the gasoline in the fuel tank of the engine or to the gas...

Page 12: ...solution of anti freeze and water in the float tank Turn the engine on to siphon the anti freeze mixture through the machine If com pressed air is available an air fitting can be screwed into the float tank by removing the float tank strainer and fitting Then inject the compressed air Water will be blown out of the machine when the trigger on the spray gun is opened High Limit Hot Water Thermostat...

Page 13: ...associated with machines incorporating a spray gun Periodic inspection to insure that the fuel solenoid valve functions properly is recommended This can be done by operating the machine and checking to see that the burner is not firing when the spray gun is in the OFF position Fuel Pressure Adjustment To control water temperature adjust fuel pressure by turning the regulating pressure adjusting sc...

Page 14: ...m combustion cham ber 4 Remove the 3 3 8 bolts from each side of coil and tank assembly these bolts are used to fasten tank to chassis 5 Remove fittings connected to the 1 2 pipe nipples from inlet and discharge sides of coil 6 Remove top tank wrap bend back insulation tabs and fold back blanket 7 Remove bolts that hold down coil to bottom wrap 8 Remove coil 9 Replace or repair any insulation foun...

Page 15: ...it Obstruction in spray nozzle Remove obstruction Leaking pressure control valve Rebuild or replace as needed Slow engine RPM Set engine speed at proper specifications Pump sucking air Check water supply and possibility of air seepage Valves sticking Check and clean or replace if necessary Unloader valve seat faulty Check and replace if necessary BURNER WILL NOT LIGHT continued on next page Little...

Page 16: ...ed Increase engine RPM to increase voltage Flow switch malfunction Remove test for continuity and replace as needed Flow solenoid malfunction Replace if needed FLUCTUATING PRESSURE Valves worn Check and replace if necessary Blockage in valve Check and replace if necessary Pump sucking air Check water supply and air seepage at joints in suction line Worn piston packing Check and replace if necessar...

Page 17: ...ergent lines for holes Defective temperature switch Replace Incorrect fuel nozzle size See burner specifications for proper fuel pressure Insufficient water supplied Check water G P M to machine Restricted water flow Check nozzle for obstruction proper size PUMP NOISY Air in suction line Check water supply and connections on suction line Broken or weak inlet or discharge valve springs Check and re...

Page 18: ...ergent Dilute detergent to specifications Hole in detergent line s Repair hole Low detergent level Add detergent if needed PUMP RUNNING NORMALLY BUT PRESSURE LOW ON INSTALLATION Pump sucking air Check water supply and possibility of air seepage Valves sticking Check and clean or replace if necessary Nozzle incorrectly sized Check and replace if necessary See se rial plate for proper size Unloader ...

Page 19: ...o the life of your pressure washer Perform maintenance more often under severe conditions Check pump oil level before first use of your new pressure washer Change pump oil after first 50 hours and every 3 months or 500 hours thereafter Use SAE 30 weight oil non detergent PREVENTATIVE MAINTENANCE Maintenance Operation Every 8 Hrs or Daily 25 Hrs or Weekly 50 Hrs or Monthly 100 Hrs or Yearly Yearly ...

Page 20: ...RE WASHER 20 53 66 63 62 61 63 25 68 69 70 60 78 See Control Panel Illus For Detail 27 67 75 74 76 77 73 72 71 65 82 50 106 105 14 For Detail See Float Tank Illus 14 22 11 Line To Pump 50 82 114 56 104 70 25 25 64 113 114 99 96 117 112 104 Exploded View ...

Page 21: ...8 44 45 42 36 37 21 23 107 101 25 26 25 79 1 7 88 88 83 103 34 90 25 80 35 116 100 To Float Tank 102 Oil Cooler Assy 24HP Honda To Detergent Valve 6 5 47 29 91 55 54 52 17 12 92 16 20 19 87 18 32 43 13 24 84 9 10 91 48 49 31 35 33 97 41 115 15 98 110 111 108 95 95 114 48 96 99 54 For Detail See Steam Option 94 93 Exploded View 118 119 Steam Option ...

Page 22: ...90 300210 Screw 14 Tek Black Zinc 11 28 Pump See Specifications Pages 30 31 29 5 3208 Unloader AL607 1 30 6 021720 Pressure Switch 1 ITEM PART NO DESCRIPTION QTY 31 2 300816 Pump Protector 3 8 FNPT 1 32 4 02047716 Pressure Hose 3 8 x 16 1 33 4 02110000 Hose 1 2 Push On 17 in 34 4 02110000 Hose 1 2 Push On 2 ft 35 2 1105 Push On JIC 1 2 4 36 95 071012150 B Block Unloader 1 2 x 1 2 Brass 1 37 95 072...

Page 23: ...0 95 07200002 Weldment Frame Red 1 95 072000022 Weldment Frame w Blk 1 61 2 0115090 Fuel Tank 6 Ga Engine 1 ITEM PART NO DESCRIPTION QTY 62 2 01150800 Fuel Tank 9 Ga Burner 1 63 2 01167 Cap Fuel Plastic 2 64 10 020110 Label Caution Diesel 1 65 10 02011 Label Caution Unleaded 1 66 95 07200004 Weldment Belt Guard Long w Generator 1 95 07200006 Weldment Belt Guard Short 5030 5035 6035 1 67 95 0720000...

Page 24: ...9 90 4001 Washer 5 16 Flat SAE 12 100 90 2002 Nut 3 8 ESNA NC 2 101 2 1089 Hose Barb 1 4 x 1 4 Pipe 90 1 Exploded View Parts List ITEM PART NO DESCRIPTION QTY 102 90 1034 Bolt M6 x 1 0 12 x Metric 8 8 SOC 6035E G 2 103 2 1081 Bushing 3 4 x 1 2 NPT 1 104 6 05134 Cable TY 48 2 105 7 0139 Insulation 1 2 Fiber Sleeving 30 106 4 02100000 Fuel Line 1 4 x60 All Models Except 11 13 HP Hondas 1 107 2 1003 ...

Page 25: ...1 4 2 0018 Nipple 3 8 x 1 4 Hex Steel 1 5 2 30151 Valve Flow Control w Metering 1 6 2 1089 Hose Barb 90 1 4 Barb x 1 4 Pipe 1 ITEM PART NO DESCRIPTION QTY 7 2 1062 Elbow 1 2 JIC x 1 2 MPT 1 8 2 10422 Tee 1 2 Street w Two 1 8 MPT Holes 1 9 2 1088 Hose Barb 90 1 4 x 1 8 NPT 2 10 4 02100000 Hose 1 4 Push on 8 11 2 9040 Hose Clamp 3 H IG H PR ES SU R E PU M PS 2 3 4 5 6 1 8 9 10 11 11 To Detergent Val...

Page 26: ... Decal 12V Electrical Box 1 11 1045 Decal 120V Electrical Box 503027E G 503537E G 603537E G 1 Reversed View of Label 14 1 4 20 4 3 5 2 15 6 8 7 9 18 19 17 13 16 22 Detergent Valve To Pump To Detergent Valve 10 11 24 21 25 23 4 12 26 27 Control Panel Parts List ITEM PART NO DESCRIPTION QTY 6 6 020590 12V Indicator Light Green 1 6 020530 120V Indicator Light Green 503027E G 503537E G 603537E G 1 7 4...

Page 27: ...49 0 Label Manufacturer s Cleaning Solution 1 Not Shown ITEM PART NO DESCRIPTION QTY 10 6 036711 Relay 24VDC 40 Amp 503027E 1 2 90220 Mounting Tape Square Backed 1 90 017 Nut 10 32 Keps 1 11 6 0611 Rectifier Bridge 503027E 1 90 1991 Screw 10 32 x 1 2 BH SOC Black 1 6 021595 Din Rail 12 VDC 4 12 95 07200008 Weldment Control Panel Red 1 95 072000082 Weldment Control Panel Black 1 90 1994 Screw Groun...

Page 28: ...Nipple 1 2 JIC x 1 2 MPT 1 5 2 010049 Bulkhead 1 2 PVC 1 6 2 10630 Elbow 3 4 JIC x 1 2 90 1 7 95 07200014 Support Plate Float Tank 1 ITEM PART NO DESCRIPTION QTY 8 90 300210 Screw 14 x 1 TEK Blk Zinc 2 9 2 10942 Swivel 1 2 MP x 3 4 GHF w Strainer 1 10 2 11141 Stem 5 Float 1 11 6 05134 Cable TY 48 1 12 2 11041 Anchor Connector 1 2 1 13 2 0102 Ball Float Black Plastic 1 7 2 3 11 6 5 1 8 9 4 To Pump ...

Page 29: ...QTY 1 4 020750C Hose 3 8 x 50 Black 2 Wire W Coupler 1 4 02073450RC Hose 3 8 x 50 Blue 2 Wire w Coupler 1 2 4 01246 Spray Gun Shut Off 10 GPM 4000 PSI 1 1 2 3 4 ITEM PART NO DESCRIPTION QTY 3 4 0111021 Lance Spray Insulated 35 5 SS 1 4 2 2000 Coupler 1 4 Female Brass 1 2 0132 Seal 1 4 Replacement Only 1 2 0119 O Ring Replacement Only Not Shown ...

Page 30: ...ize Part Pulley 503027E ST6035 5 1432 5 3208 2BK90H 5 4050900 25MM 5 512025 16 HP 5 0309 2BK34H 503027E G ST6035 5 1432 5 3208 2BK90H 5 4050900 25MM 5 512025 16 HP 5 0309 3TB34 503537E G ST6035 5 1432 5 3208 2BK100H 5 40510001 25MM 5 512025 20 HP 5 01093 3TB34 603537E G ST6035 5 1432 5 3208 2BK90H 5 4050900 25MM 5 512025 24 HP 5 01094 3TB36 parts SPECIFICATIONS Shark pump PUMP ENGINE ...

Page 31: ...Part Belts Part Bushing 503027E 5 40503401 H x 1 5 511100 BX 43 5 604043 NA NA NA NA NA 503027E G 5 407034 P2 X 1 5 531112 BX 43 5 604043 BK34H 5 4050340 BX32 5 604032 5 511063 503537E G 5 407034 P2 X 1 5 531112 BX 44 5 604044 BK34H 5 4050340 BX34 5 604034 5 511063 603537E G 5 407036 P2 X 1 1 8 5 531113 BX 44 5 604044 BK36H 5 4040360 BX34 5 604034 5 511063 ENGINE ...

Page 32: ... 7 578703 503537E G 7 00011 7 01284 7 51824 7 21344U 7 21844U 7 21755U 7 578703 603537E G 7 00011 7 01284 7 51824 7 21344U 7 21844U 7 21755U 7 578703 BECKETT BURNER SPECIFICATIONS Burner Burner Fuel Pump Fuel Model No Assy No Fuel Nozzle Transformer Motor Solenoid Cord Solenoid Coil Electrode 503027E G 7 00034 7 0127 7 20358 7 0005 7 0009 7 0009611 7 13286 503537E G 7 00034 7 0127 7 20358 7 0005 7...

Page 33: ... O Ring 2050 1 18 83 005020003 Body By Pass 1 4 G F 1 18 83 005020026 Body By Pass 3 8 G F 1 19 83 005060200 3 8 Gasket 1 20 83 001060129 O Ring 2043 1 21 83 001060200 Seat 1 22 83 001160000 Ball 1 23 83 005100003 Ball Spring 1 24 83 005150009 Seat Union 1 25 83 005030200 M8 Nut 2 26 83 005170101 3 8G Plug 2 27 83 005060201 Gasket 1 83 005650200 Repair Kit ADJUSTING Start with the valve set at its...

Page 34: ...5 3 70 030013 Intermed Ring 5030 3 9 70 160120 Brass Plug 1 2 1 10 70 060307 Copper Washer 1 2 1 11 70 160217 Manifold Head 1 12 70 060119 O Ring Ø2 62 x 17 13 6 13 See Kit Below Valve Assembly 6 item Part no Description QTY 14 70 060165 O Ring Ø2 62 x 20 29 6 15 70 160130 Valve Plug 6 16 70 180136 Manifold Stud Bolt 8 17 70 140301 Washer 8 18 70 060306 Copper Washer 3 8 1 19 70 160117 Brass Plug ...

Page 35: ... SERVICE 3 1 1 6 3 item Part no Description QTY 35 70 180000 Plunger Bolt 3 36 70 140013 Copper Spacer 3 37 70 060102 O Ring Ø1 78 x10 82 3 38 70 000902 Teflon Ring 3 39 See Kit Below Plunger 4035 4040 6035 3 See Kit Below Plunger 5030 3 40 70 140014 Copper Spacer 3 41 70 000300 Plunger Rod 3 42 70 010000 Connecting Rod 3 43 70 150000 Snap Ring 6 44 70 150200 Connecting Rod Pin 3 45 70 140103 Spri...

Page 36: ...ale buildup rust corrosion or thermal expansion 4 Damage to components from fluctuations in electrical or water supply 5 Normal maintenance service including adjustments fuel system cleaning and clearing of obstructions 6 Transportation to service center shop labor charges field labor charges or freight damage WHAT YOU MUST DO TO OBTAIN WARRANTY SERVICE While not required for warranty service we r...

Page 37: ......

Page 38: ...Form 97 6134 Revised 6 06 Printed in U S A ...

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