Shark SSG-403037E Operator'S Manual Download Page 13

SSG฀579-585฀฀•฀9.801-193.0฀฀•฀฀Rev.฀3/14

13

  

PRESSURE W

ASHER

  

OPERA

T

OR’S MANU

AL

  

MAINTENANCE

Deliming Coils:

Periodic flushing of coils or optional float tank is  
recommended.

 Step 1  Fill a container with 4 gallons of water, then  .

  add 1 lb. of deliming powder. Mix thoroughly.  
  Pour mixture into float tank.

Step 2  Remove wand assembly from spray gun and  

  put spray gun into float tank. Secure the trig- 
  ger on the spray gun into the open position.

Step 3  Turn engine on, allowing solution to be  

pumped  through coils back into the float tank. 
The solution should be allowed to circulate 2- 4 
hours or until the color changes.

Step 4  After circulating solution, flush the entire  

system with fresh water. Clean out float tank 
and then reinstall wand assembly to spray gun.

Removal of Soot from Heating Coil:

In the heating process, fuel residue in the form of soot 
deposits may develop between the heating coil pipe, 
and block air flow which will affect burner combustion. 
When soot has been detected on visual observation, 
the soot on the coil must be washed off after following 
the coil removal steps (See Coil Removal section).

Fuel:

Use clean fuel oil that is not contaminated with water 
and debris. Replace fuel filter and drain tank every 100 
hours of operation.

Use No.1 or No 2 Heating Oil (ASTM D306) only. 
NEVER use gasoline in your burner fuel tank. Gasoline 
is more combustible than fuel oil and could result in a 
serious explosion. NEVER

 

use crankcase or waste oil 

in your burner. Fuel unit malfunction could result from 
contamination.

Fuel Control System:

This machine utilizes a fuel solenoid valve located on 
the fuel pump to control the flow of fuel to the combus-
tion chamber. The solenoid, which is normally closed, 
is activated by a flow switch when water flows through 
it. When the operator releases the trigger on the spray 
gun, the flow of water through the flow switch stops, 
turning off the electrical current to the fuel solenoid.

The solenoid then closes, shutting off the supply of 
fuel to the combustion chamber. Controlling the flow 
of fuel in this way gives an instantaneous burn-or-no-
burn situation, thereby eliminating high and low water 
temperatures and the combustion smoke normally 

associated with machines incorporating a spray gun. 
Periodic inspection, to insure that the fuel solenoid 
valve functions properly, is recommended. This can 
be done by operating the machine and checking to 
see that the burner is not firing when the spray gun is 
in the OFF position.

Fuel Pressure Adjustment:

To control water temperature, adjust fuel pressure 
by turning the regulating pressure adjusting screw 
clockwise to increase, counterclockwise to decrease. 
NOTE:  When changing fuel pump, a bypass plug must 
be installed in return port or fuel pump will not prime.

Burner Nozzle:

Keep the tip free of surface deposits by wiping it with 
a clean, solvent saturated cloth, being careful not to 
plug or enlarge the nozzle. For maximum efficiency, 
replace the nozzle each season.

98011930-28

Gap

1/8"

1/8"

3/8"

1/2"

3/16"

Top View

Side View

Nozzle 

Adapter

2-7/8"

Periodically Check Wiring Connections. If Necessary

To Adjust Electrodes, Use Diagram.

Electrodes

Electrode Setting: 

Summary of Contents for SSG-403037E

Page 1: ...Dealer nearest you visit www sharkpw com MODEL ORDER SSG 403037E 1 110 579 0 SSG 503027E 1 110 580 0 SSG 503027E G 1 110 581 0 SSG 503537E 1 110 582 0 MODEL ORDER SSG 503537E G SSG 603537E 1 110 583 0...

Page 2: ...ation 3 5 Component Identification 6 Assembly Instructions 7 Operating Instructions 8 9 Detergents Clean Up Tips 10 Shut Down Clean Up 11 Storage 11 Maintenance 12 14 Troubleshooting 15 18 Maintenance...

Page 3: ...atch what you are doing WARNING KEEP WATER SPRAY AWAY FROM ELECTRICAL WIRING WARNING Keep wand hose and water spray away from electric wir ingorfatalelectricshockmayresult 4 All installations must com...

Page 4: ...recautions are necessary to ensure that the situation is handled in a safe manner WARNING Risk of injury Disconnect battery ground terminal before servicing 8 When in use do not place machine near fla...

Page 5: ...ay cause damage to the pump 24 Protect discharge hose from vehicle traffic and sharp objects Inspect condition of high pressure hose before using or bodily injury may result 25 Before disconnecting di...

Page 6: ...le and the other end to spray gun Adjustable Thermostat Safety control which prevents temperatures from going above adjustable setting Wand Must be connected to the spray gun NOTE If trigger on spray...

Page 7: ...pray Gun High Pressure Hose Wand High Pressure Nozzle STEP 4 Connect the high pressure hose to the pump discharge fitting Thread twist connect to discharge fitting by turning clockwise 98011930 5 9801...

Page 8: ...4 Before installing pressure nozzle trigger spray gun to elimi nate trapped pressure Then run machine allowing water to flush through the system until clear STEP 2 Fill gas tank with unleaded gasolin...

Page 9: ...els Turn the key to the START position and hold it there until the engine starts If the engine fails to start within 5 seconds release the key and wait at least 10 seconds before operating the starter...

Page 10: ...aning solution and apply to surface at low pressure for best results limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top Allow detergent to remai...

Page 11: ...in that position This closes both the intake and exhaust valves to prevent rusting of cylinder 4 Cover pressure washer and store in a clean dry place that is well ventilated away from open flame or sp...

Page 12: ...ed by warranty Adhere to the following cold weather procedures when ever the washer must be stored or operated outdoors under freezing conditions During winter months when temperatures drop below 32 F...

Page 13: ...alfunction could result from contamination Fuel Control System This machine utilizes a fuel solenoid valve located on the fuel pump to control the flow of fuel to the combus tion chamber The solenoid...

Page 14: ...rner Burner Air Adjustment The oil burner on this machine is preset for operation at altitudes below 1000 feet If operated at higher altitudes it may be necessary to adjust the air band for a 1 or 2 s...

Page 15: ...e kit Obstruction in spray nozzle Remove obstruction Leaking pressure control valve Rebuild or replace as needed Slow engine RPM Set engine speed at proper specifications Pump sucking air Check water...

Page 16: ...eplace if needed FLUCTUATING PRESSURE Valves worn Check and replace if necessary Blockage in valve Check and replace if necessary Pump sucking air Check water supply and air seepage at joints in sucti...

Page 17: ...etergent lines for holes Defective temperature switch Replace Incorrect fuel nozzle size See specifications for proper fuel nozzle Insufficient water supplied Check water G P M to machine Restricted w...

Page 18: ...etergent Dilute detergent to specifications Hole in detergent line s Repair hole Low detergent level Add detergent if needed PUMP RUNNING NORMALLY BUT PRESSURE LOW ON INSTALLATION Pump sucking air Che...

Page 19: ...to the life of your pressure washer Perform maintenance more often under severe conditions Check pump oil level before first use of your new pressure washer Change pump oil after first 50 hours and e...

Page 20: ...Panel Illus For Detail 27 64 73 72 74 75 71 70 69 62 80 47 14 For Detail See Float Tank Illus 14 22 11 Line To Pump Battery Installed Option 8 904 051 0 47 80 103 53 96 68 25 25 61 102 103 92 91 106 1...

Page 21: ...8 41 42 15 20 21 23 99 94 25 26 25 77 1 7 86 86 81 34 114 100 25 78 105 93 To Float Tank To Detergent Valve 6 5 29 113 52 54 52 17 12 18 19 32 13 82 9 10 89 115 44 31 35 33 39 104 35 16 68 68 106 45 4...

Page 22: ...4500 PSI 1 30 9 802 039 0 Elbow 1 2 JIC x 3 8 NPT Steel 3 31 8 707 254 0 Pump Protector 3 8 FNPT 1 32 8 918 421 0 Hose Pressure 3 8 x 16 1 33 9 802 261 0 Hose 3 4 Push On 17 34 9 802 261 0 Hose 3 4 Pu...

Page 23: ...CRIPTION QTY 63 9 803 251 0 Weldment Belt Guard Long Black 581 0 583 0 584 0 w Gen 1 9 803 001 0 Weldment Belt Guard Short Black 580 0 582 0 584 0 1 9 803 015 0 Weldment Belt Guard Short Black w o Rel...

Page 24: ...06 9 802 754 0 Screw 1 4 20 x 1 2 HH WL 4 107 8 750 099 0 Thermostat 302 F 1 108 9 196 012 0 Screw 10 24 x 1 4 1 109 8 706 120 0 Nipple 3 8 x 1 4 Hex Steel 1 110 8 706 207 0 Elbow Street 3 8 1 111 8 7...

Page 25: ...lkhead 1 2 Polypro 1 6 9 802 132 0 Elbow 3 4 JIC x 1 2 90 1 7 8 930 356 0 Support Plate Float Tank 1 8 9 802 799 0 Screw 14 x 1 TEK Black Zinc 2 9 9 802 146 0 Swivel 1 2 MP x 3 4 GHF w Strainer 1 7 2...

Page 26: ...OL PANEL EXPLODED VIEW DE TE RG EN T VA LV E VA LVU LA DE DE TER GE NTE SO UP AP E DE DE TER GE NT 98011930 32 Reversed View of Label 1 20 34 3 9 5 31 32 33 2 10 6 8 7 18 19 17 16 22 Detergent Valve T...

Page 27: ...nt Control Panel 1 103 603 0 only 1 9 802 762 0 Screw Ground Post 10 32 x 1 1 4 1 8 706 735 0 Bushing 1 Snap 1 13 9 800 042 0 Decal Operating Instructions 1 all ecxcept 1 103 603 9 801 648 0 Decal Ope...

Page 28: ...9 803 813 0 Nozzle 4004 5 White 579 0 1 9 802 303 0 Nozzle 0005 5 Red 580 0 581 0 1 9 802 304 0 Nozzle 1505 5 Yellow 580 0 581 0 1 9 802 305 0 Nozzle 2505 5 Green 580 0 581 0 1 9 802 306 0 Nozzle 400...

Page 29: ...8 919 114 0 8 752 930 0 8 700 759 0 9 802 640 0 8 750 778 0 1 110 582 0 8 918 919 0 8 717 273 0 8 919 116 0 8 751 074 0 8 700 758 0 9 802 639 0 8 751 342 0 1 110 583 0 8 920 645 0 8 717 366 0 8 919 11...

Page 30: ...8 904 806 0 8 715 483 0 2BK90H 9 802 390 0 25MM 9 802 403 0 Vanguard 479CC 9 802 325 0 3TB34 1 110 582 0 ST6035R 8 904 806 0 8 715 483 0 2BK100H 9 802 391 0 25MM 9 802 403 0 GX 630 688CC 8 752 149 0...

Page 31: ...42 2 8 715 703 0 BK34H 9 802 378 0 BX32 9 802 413 0 5 8 9 802 397 0 582 0 9 802 383 0 H x 1 9 802 399 0 BX44 2 8 715 705 0 NA NA NA NA NA NA 583 0 9 802 392 0 P2 X 1 9 802 404 0 BX44 2 8 715 705 0 BK3...

Page 32: ...4035 1 1 32 9 803 167 0 Crankshaft Key 1 33 9 802 923 0 Oil Dip Stick 1 34 9 803 139 0 Crankshaft Seal 1 35 9 803 177 0 Shim 2 36 9 803 181 0 Bearing Housing 1 37 See Kit Plunger Bolt 3 38 See Kit Co...

Page 33: ...4 5 6 7 8 9 10 4 5 6 7 8 9 10 37 38 39 40 41 42 37 38 39 40 41 42 14 15 16 3 NUMBER OF CYLINDERS KIT WILL SERVICE 3 3 1 1 1 1 6 3 ST 1 SERIES PUMP EXPLODED VIEW PARTS LIST ITEM PART NO DESCRIPTION QTY...

Page 34: ...SSG 579 585 9 801 193 0 Rev 3 14 OPERATOR S MANUAL PRESSURE WASHER 34 For best performance specify genuine KNA replacement parts 8 918 919 0 CLEAR FLAME BURNER S REPLACEMENT PARTS 35...

Page 35: ...0 SCREW 10 32 x 5 8 WHIZ LOC FLANGE 3 8 8 751 073 0 COUPLING FLEX 5 16 x 5 16 1 38 8 750 816 0 SCREW 10 32 X 1 4 GROUNDING 1 9 8 750 520 0 FAN 4 53 X 2 42 1 2 BORE F115 62S 1 39 8 750 768 0 SCREW 1 4...

Page 36: ...SSG 579 585 9 801 193 0 Rev 3 14 OPERATOR S MANUAL PRESSURE WASHER 36 For best performance specify genuine KNA replacement parts 8 920 645 0 CLEAR FLAME BURNER M L REPLACEMENT PARTS...

Page 37: ...X 1 8 NPT 90 DEG 1 46 9 807 340 0 LABEL WIRING DIAGRAM BURNER 230V 230V 1 11 8 750 547 0 CONNECTOR 37 DEG FLARE X 1 8 NPT LONG 1 46 9 807 341 0 LABEL WIRING DIAGRAM BURNER 230V 115V 1 13 8 752 934 0...

Page 38: ...rt of the lock nut Item 19 If adjustment knob Item 18 DOES NOT make contact with upper nut Items 15 remove adjusting knob Item 18 re adjust raise nuts Items 15 on stem Item 8 and re attach adjustment...

Page 39: ......

Page 40: ...www sharkpw com Form 9 801 193 0 Revised 3 14 Printed in U S A or Mexico...

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