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Shark BT-3530 Operating Instructions And Parts Manual Download Page 24

97-727, 96-721  •  REV. 4/06

OPERA

T

OR’S MANU

AL

    

PRESSURE W

ASHER

24

 PUMP EXPLODED VIEW AND PARTS LIST

ITEM

PART NO.

DESCRIPTION

QTY

1

70-020210

Crankcase

1

2

70-060200

Plunger Guide

3

3*

See Kit Below

Plunger Oil Seal

3

4*

70-060108

O-Ring Ø1.78 x 31, 47

3

5*

See Kit Below

"V" Seal, Plunger

6

See Kit Below

"V" Seal Plunger

6

6*

70-120107

Pressure Ring (6035)

3

70-120108

Pressure Ring (5030)

3

7*

70-030000

Support Ring (6035)

6

70-030001

Support Ring (5030)

6

8*

70-030012

Intermed. Ring (6035)

3

70-030013

Intermed. Ring (5030)

3

9

70-160120

Brass Plug, 1/2"

1

10

70-060307

Copper Washer 1/2"

1

11

70-160217

Manifold Head

1

12*

70-060119

O-Ring Ø2.62 x 17.13

6

13*

See Kit Below

Valve Assembly

6

14*

70-060165

O-Ring Ø2.62 x 20.29

6

15

70-160130

Valve Plug

6

16

70-180136

Manifold Stud Bolt

8

ITEM

PART NO.

DESCRIPTION

QTY

17

70-140301

Washer

8

18

70-060306

Copper Washer 3/8"

1

19

70-160117

Brass Plug 3/8"

1

24

70-140001

Washer

8

25

70-180203

Hexagonal Screw

8

26

70-050054

Closed Bearing Housing

1

27

70-060100

O-Ring Ø2.62 x 71.12

2

28

70-020004

Roller Bearing, Tapered

2

29

70-000487

Crankshaft (6035)

1

70-000488

Crankshaft (4035)

1

30

70-020604

Crankshaft Key

1

31

70-160007

Oil Dip Stick

1

32

70-000100

Crankshaft Seal

1

33

70-030100

Shim

2

34

70-050053

Bearing Housing

1

35*

70-180000

Plunger Bolt

3

36*

70-140013

Copper Spacer

3

37*

70-060102

O-Ring Ø1.78 x10.82

3

38*

70-000902

Teflon Ring

3

5-1728

E

U

Q

R

O

T

S

C

E

P

S

#

m

e

t

I

.

s

b

L

-

.

t

F

5

1

5

7

6

1

2

3

5

2

8

5

3

5

1

6

4

0

3

1

5

8

 PUMP EXPLODED VIEW PARTS LIST

Summary of Contents for BT-3530

Page 1: ...MODEL BT OPERATING INSTRUCTION AND PARTS MANUAL For technical assistance or the SHARK dealer nearest you visit our website at www shark pw com 97 727 BT 3530 BT 4020 BT 5030 ...

Page 2: ......

Page 3: ...onent Identification 6 Assembly Instructions 7 Operating Instructions 8 Detergents and General OperatingTechniques 9 Shut Down and Clean Up 10 Storage 10 Troubleshooting 11 12 Preventative Maintenance 13 Oil Change Record 13 Exploded View 14 15 Exploded View Parts List 16 18 Hose Spray Gun 19 Downstream Injector 19 Specifications 20 21 D Pump Exploded View and Parts List 22 23 T Pump Exploded View...

Page 4: ...tributor for specific details To comply with the National Electrical Code NFPA 70 and provide additional protection from risk of electric shock these pressure washers are equipped with a UL approved ground fault circuit interrupter GFCI power cord 120V and 230V 1 ph All other models must be connected to a GFCI circuit breaker WARNING Flammable liquids can create fumes which can ig nite causing pro...

Page 5: ...ct from freezing 13 Be certain all quick coupler fittings are secured before using pressure washer 14 Do not allow acids caustic or abrasive fluids to pass through the pump 15 Inlet water must be cold and clean fresh water 16 To reduce the risk of injury close supervision is necessary when a machine is used near children Do not allow children to operate the pressure washer This machine must be att...

Page 6: ...e and the other end to spray gun Nozzle Quick Coupler To easily connect the high pressure hose and soap nozzle to wand Oil Level Sight Glass A quick visual reference to the oil level in the pump Pump Develops high pressure Pump Protector Cycles fresh cool water through pump when recirculating water reaches 140 F Spray Gun Must be connected to the high pressure hose and wand Swivel Connector Connec...

Page 7: ...r back to in sert your choice of pressure nozzle STEP 6 Connect garden hose to the cold water source STEP 7 Check inlet filters remove debris then connect the garden hose to pump water inlet CAUTION Do not run the pump without water or pump damage will result Safety Latch Spray Gun High Pressure Hose Wand Coupler Pressure Nozzle Pressure Nozzle Wand Coupler Coupler Collar Pump Discharge Fitting Hi...

Page 8: ... without engaging the safety latch on the spray gun trig ger The five color coded quick connect nozzles provide a wide array of spray widths from 0 to 45 and are easily accessible when placed in the conve nient rubber nozzle holder which is provided on the front of the machine NOTE For a more gentle rinse select the white 40 or green 25 nozzle To scour the surface select the yellow 15 or red 0 noz...

Page 9: ...re rinse cleaning surface with fresh water Place deter gent suction tube directly into cleaning solution and ap ply to surface at low pressure for best results limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top Allow detergent to remain on surface 1 3 minutes Do not al low detergent to dry on surface If surface appears to be drying simply wet...

Page 10: ...e wa ter pressure Pump Water Inlet High Pressure Outlet Safety Latch STORAGE CAUTION Pump Storage CAUTION Always store your pres sure washer in a location where the temperature will not fall below 32 F 0 C The pump in this machine is susceptible to permanent damage if frozen FREEZE DAMAGE IS NOT COVERED BYWARRANTY If you must store your pressure washer in a location where the temperature is below ...

Page 11: ... k c e h C e g a k c a p n o t s i p n r o W y r a s s e c e n f i e c a l p e r d n a k c e h C Y S I O N P M U P e n i l n o i t c u s n i r i A e n i l n o i t c u s n o s n o i t c e n n o c d n a y l p p u s r e t a w k c e h C r o n o i t c u s k a e w r o n e k o r B g n i r p s e v l a v y r e v i l e d y r a s s e c e n f i e c a l p e r d n a k c e h C s e v l a v n i r e t t a m n g i e...

Page 12: ...uld be approximately equal to isolate and correct the problem Over voltage or under voltage Check input voltage at each phase to motor Open stator winding Check stator resistance at all three phases for balance Improper connections Inspect all electrical connections for proper termination clearance mechanical strength and electrical continuity Refer to wiring diagrams BEARING OVERHEATING Misalignm...

Page 13: ...ior of the motor is free of dirt oil grease water etc Oily vapor paper pulp textile lint etc can accumulate and block motor ventilation If the motor is not properly ven tilated overheating can occur and cause early motor failure 2 Check all electrical connectors to be sure that they are tight Lubrication Bearings Bearing grease will lose its lubricating ability over time not suddenly The lubricati...

Page 14: ...5 76 9 9 91 8 43 7 5 48 48 5 18 2 45 42 95 96 104 44 45 21 70 52 47 65 62 35 73 23 71 1 2 3 23 25 75 5 74 76 89 29 44 2 91 43 90 75 5 25 59 47 46 65 97 98 63 37 36 92 64 63 46 54 6 5 46 99 100 60 38 39 27 50 49 BT 35007A PE4 3000A 27 28 66 68 67 69 38 39 77 103 49 102 77 38 28 39106 38 39 50 49 102 49 107 108 Model PE3 11024 39 77 106 106 101 39 39 106 38 77 3 ...

Page 15: ... MANUAL EXPLODED VIEW 41 40 72 34 33 22 26 19 20 30 32 31 5 6 5 6 10 15 16 14 6 5 12b 13 17 5 6 11 12a 87 78 81 84 83 34 80 79 82 88 85 86 22 6 5 26 41 40 22 34 33 40 26 41 94 93 PE3 11024D BT Models 353007 402007 503007 99 105 PE4 20024 4 30024 5 30024 ...

Page 16: ...ox 353007A 4 30024A 1 24 10 08018 Label Warning Service Cord 1 25 2 0106 Cushion Pump 2 26 Unloader See Specifications Pages ITEM PART NO DESCRIPTION QTY 27 6 01060 Cord w GFCI 120V 20 Amp 36 3 11024D 1 6 0105 Cord Service 12 4 353007C 4 20024B C 402007B C 4 30024C 503007C 5 30024C 15 ft 6 01059 Cord w GFCI 240V 30Amp 36 402007A 4 20024A 1 6 0109 Cord Service 10 4 353007B 4 30024B 15 ft 6 010690 G...

Page 17: ...8 x 2 NC HH 8 49 90 4000 Washer 1 4 Flat SAE 4 50 90 2000 Nut 1 4 ESNA NC 2 51 90 1006 Bolt 5 16 x 3 4 NC HH 1 ITEM PART NO DESCRIPTION QTY 52 95 07101211 Back Plate Belt Guard Large All Models Except 3 11024 1 95 07101213 Back Plate Belt Guard Small 3 11024 1 53 2 01171 Belt Guard Small PE3 11024 1 2 01172 Belt Guard Large PE 1 2 0117201 Belt Guard Large BT 1 54 90 1007 Bolt 5 16 x 1 NC HH 2 55 1...

Page 18: ...r 3 8 x 1 1 2 Fender All Models Except 3 11024 6 90 4006 Washer 5 16 x 1 1 4 Fender 3 11024 6 92 6 05172 Locknut 3 4 Conduit 353007A 4 30024A 2 93 95 07102382 Hanger Hose Wand 1 94 90 20012 Nut 5 16 Whiz Loc Flange 2 ITEM PART NO DESCRIPTION QTY 95 6 051595 Strain Relief Watertite 3 11024D 353007B C 4 20024A B C 4 30024B C 402007A B C 1 6 051700 Strain Relief 1 Metal 4 30024A 5 30024C 503007C 3530...

Page 19: ...ls 1 4 4 0110410 Wand Straight Assy PE Models 1 4 011053 Wand SS PE Models 1 4 0110322 Wand w Side Grip Assy BT Models 1 4 011032 Wand w Side Grip BT Models 1 5 4 011231 Cover Wand PE Models 1 ITEM PART NO DESCRIPTION QTY 6 4 16540 Brass Soap Nozzle 1 7 Nozzle See Page 16 Item 31 8 3 12021 Injector Chem Non Adj 3 5 GPM 1 9 2 2000 Coupler 1 4 Female 1 2 0119 Quick Coupler O Ring Small 1 10 4 020800...

Page 20: ...M 5 512025 7 5HP 230V 3PH 60 4 30024C LT5030 5 1728 5 3208 2BK90H 5 40509001 25MM 5 512025 7 5HP 460V 3PH 60 5 30024B LT5030 5 1728 5 3208 2BK65H 5 40506501 25MM 5 512025 10HP 230V 3PH 60 5 30024C LT5030 5 1728 5 3208 2BK65H 5 40506501 25MM 5 512025 10HP 460V 3PH 60 402007A SM4030 5 1410 5 3029 2AK74H 5 40207401 24MM 5 512024 6 2HP 230V 1PH 60 402007B SM4030 5 1410 5 3029 2AK74H 5 40207401 24MM 5 ...

Page 21: ...012 4 30024C 5 10145 2BK40H 5 40504001 HX1 3 8 5 511138 BX42 2 5 604042 4 4009 6 5009 5 30024B 5 1018 2BK36H 5 40503601 HX1 3 8 5 511138 BX38 2 5 604038 6 4014 6 5013 5 30024C 5 1018 2BK36H 5 40503601 HX1 3 8 5 511138 BX38 2 5 604038 6 4009 6 5010 402007A 5 10401 2AK46H 5 40204601 HX1 1 8 5 511113 AX40 2 5 602040 6 4019 N A 402007B 5 1011 2AK46H 5 40204601 HX1 1 8 5 511113 AX40 2 5 602040 6 4011 6...

Page 22: ...3 70 060122 O Ring Ø2 62 x 18 77 6 14 70 160147 Valve Plug 6 15 70 060308 Copper Washer 1 4 1 ITEM PART NO DESCRIPTION QTY 16 70 160121 Brass Plug G1 4 1 17 70 180118 Manifold Stud Bolt 8 18 70 140001 Washer 8 19 70 060306 Copper Washer 3 8 1 20 70 160117 Brass Plug 3 8 2 25 70 180112 Screw 12 26 70 020318 Bearing Cover 2 27 70 020502 Bearing Seal 1 28 70 150003 Snap Ring 1 29 70 021300 Ball Beari...

Page 23: ...4 3 2 7 6 6 3 5 3 4 3 8 3 7 3 3 1 2 1 1 1 2 S R E D N I L Y C F O R E B M U N E C I V R E S L L I W T I K 3 1 1 6 3 PUMP EXPLODED VIEW PARTS LIST ITEM PART NO DESCRIPTION QTY 35 70 120023 Plunger 15mm 3 36 70 140027 Copper Spacer 3 37 70 060130 O Ring Ø1 78 x 5 28 3 38 70 000913 Teflon Ring 3 39 70 000320 Plunger Rod 3 40 70 150204 Connecting Rod Pin 3 41 70 010008 Connecting Rod 3 42 70 140102 Sp...

Page 24: ... Below Valve Assembly 6 14 70 060165 O Ring Ø2 62 x 20 29 6 15 70 160130 Valve Plug 6 16 70 180136 Manifold Stud Bolt 8 ITEM PART NO DESCRIPTION QTY 17 70 140301 Washer 8 18 70 060306 CopperWasher 3 8 1 19 70 160117 Brass Plug 3 8 1 24 70 140001 Washer 8 25 70 180203 Hexagonal Screw 8 26 70 050054 Closed Bearing Housing 1 27 70 060100 O Ring Ø2 62 x 71 12 2 28 70 020004 Roller Bearing Tapered 2 29...

Page 25: ...0 6 2 0 7 0 1 1 0 6 2 0 7 1 1 2 1 6 2 0 7 1 1 8 0 6 2 0 7 4 2 0 0 6 2 0 7 2 1 1 0 6 2 0 7 7 0 0 0 6 2 0 7 3 2 0 0 6 2 0 7 N O I T P I R C S E D T I K l a e S r e g n u l P 5 3 0 6 r e g n u l P l a e S 0 3 0 5 e t e l p m o C g n i k c a P l a e S 5 3 0 6 l a e S e t e l p m o C g n i k c a P 0 3 0 5 r e g n u l P 5 3 0 6 r e g n u l P 0 3 0 5 e t e l p m o C e v l a V s p m u p l l a l i O r e g ...

Page 26: ...030011 Intermed Ring 18mm 4035 3 70 030010 Intermed Ring 20mm 4030 5030 3 70 030020 Intermediate Ring 15m 3540 3 ITEM PART NO DESCRIPTION QTY 9 70 160120 Brass Plug 1 2 1 10 70 060307 Copper Washer 1 2 1 11 70 160216 Manifold Head 1 12 70 060119 O Ring Ø2 62 x 17 13 6 13 See Kits Below Valve Assembly 6 14 70 060165 O Ring Ø2 62 x 20 29 6 15 70 160130 Valve Plug 6 16 70 180103 Manifold Stud Bolt 8 ...

Page 27: ...1 2 4035H 3 Available in kit See below Not Shown T I K R I A P E R R E B M U N 6 1 2 1 6 2 0 7 1 2 8 0 6 2 0 7 4 2 8 0 6 2 0 7 0 1 2 1 6 2 0 7 0 1 8 0 6 2 0 7 5 2 8 0 6 2 0 7 7 1 2 1 6 2 0 7 2 2 8 0 6 2 0 7 3 2 8 0 6 2 0 7 7 0 0 0 6 2 0 7 7 2 0 0 6 2 0 7 T I K N O I T P I R C S E D r e g n u l P l a e S 5 3 0 4 r e g n u l P l a e S 0 3 0 4 0 3 0 5 r e g n u l P l a e S 0 4 5 3 e t e l p m o C l a...

Page 28: ... Ring 2050 1 18 83 005020003 Body By Pass 1 4 G F 1 18 83 005020026 Body By Pass 3 8 G F 1 19 83 005060200 3 8 Gasket 1 20 83 001060129 O Ring 2043 1 21 83 001060200 Seat 1 22 83 001160000 Ball 1 23 83 005100003 Ball Spring 1 24 83 005150009 Seat Union 1 25 83 005030200 M8 Nut 2 26 83 005170101 3 8G Plug 2 27 83 005060201 Gasket 1 83 005650200 Repair Kit ADJUSTING Start with the valve set at its l...

Page 29: ... Ring A 1 12 70 120611 Stem C 1 13 70 140702 Connector Female 1 14 70 060119 O Ring A B 1 15 70 090004 Spring B 1 VBA35 UNLOADER EXPLODED VIEW PARTS LIST 5 3329 VBA35 ITEM PART DESCRIPTION KIT QTY 16 70 110207 Poppet B 1 17 70 140802 Seal Washer 3 8 2 18 70 180004 Hollow Bolt 3 8 1 19 70 180008 Hollow Bolt 1 2 1 20 70 140803 Seal Washer 1 2 2 21 70 120212 Plate C 1 22 70 090037 Spring C 1 23 70 18...

Page 30: ... Ring 7 3x18 5x12 7 mm Brass 1 15 1 60130751 Piston M6 Sst 1 ITEM PART DESCRIPTION QTY 16 1 10401113 Back up Ring 11 x13 x 2mm 1 17 1 10306000 O Ring 1 78x12 42 mm 1 18 1 10306801 O Ring 1 78x17 17 mm Ni85 1 19 1 60130831 Piston Holder Brass 1 20 1 60131331 Spring Guide Pin 1 21 1 16210000 Set Screw DIN914 M4x4mm 1 22 1 60131231 Ring Nut M20x1 Brass 1 23 1 60131561 Spring 3 4x13 8x48 mm z pl 1 24 ...

Page 31: ......

Page 32: ... buildup rust corrosion or thermal expansion 4 Damage to components from fluctuations in electrical or water supply 5 Normal maintenance service including adjustments fuel system cleaning and clearing of obstructions 6 Transportation to service center shop labor charges field labor charges or freight damage WHAT YOU MUST DO TO OBTAIN WARRANTY SERVICE While not required for warranty service we requ...

Page 33: ...Form 97 727 Revised 4 06 Printed in U S A ...

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