SF AllVac Commercial Installation Operation & Maintenance Download Page 25

ALLVAC COMMERCIAL RECOVERY UNIT

RECOVERY UNIT HAS POWER (PRESS START)

CHILLER VAPOR RECOVERY FINISHED! 

(PRESS ENTER)

VAPOR RECOVERY IN PROCESS CHILLER - - PSI

 RECOVERY CYLINDER - - PSI

USE 

MV

TO SELECT SCALE OR FLOAT SWITCH

SCALE SELECTED

CLOSE BOTH SERVICE ACCESS VALVES 

ON CHILLER, (PRESS ENTER)

USE 

MV

TO SELECT OPERATING VOLTAGE SINGLE 

PHASE 230V (THEN PRESS ENTER)

VAPOR RECOVERY 2 MINUTE

WAIT STATE0:00

CLOSE BOTH HAND VALVES ON ALLVAC 

UNIT CHILLER SIDE, (PRESS ENTER)

LIQUID REFRIGERANT CLEARING IN PROCESS 

0:00

CLOSE BOTH LIQUID & VAPOR HAND VALVES ON 

RECOVERY TANK, (PRESS ENTER) 

HOSE EVACUATION IN PROCESS

0:00

CLOSE BOTH LIQUID & VAPOR TANK HAND VALVES 

ON ALLVAC UNIT, (PRESS ENTER)

CHILLER RECOVERY COMPLETED!

DISCONNECT ALL HOSES AND POWER

YOU SELECTED SINGLE PHASE 230V OPERATION 

IS THIS CORRECT? (ENTER = YES, CANC = NO)

SELECT REFRIGERANT WITH 

MV

KEYS 

R ___(PRESS ENTER)

SELECTED REFRIGERANT   R ___

IS THIS CORRECT? (ENTER = YES, CANC = NO)

USE 

MV

TO SELECT 0 PSI OR 28 HG SHUTDOWN

0 PSI SELECTED

CONNECT ALL REFRIGERANT HOSES

(PRESS ENTER)

OPEN CHILLER CONDENSER & EVAPORATOR

 HAND 

VALVES ON ALLVAC UNIT, (PRESS ENTER)

OPEN TANK VAPOR & LIQUID HAND VALVES ON 

ALLVAC RECOVERY UNIT, (PRESS ENTER)

TO EVACUATE HOSES   PRESS ENTER

TO SKIP HOSE EVACUATION PRESS CANCEL 

OPEN CHILLER CONDENSER & EVAPORATOR 

SERVICE ACCESS VALVES, (PRESS ENTER)

OPEN VAPOR & LIQUID HAND VALVES ON 

RECOVERY TANK, (PRESS ENTER)

CHANGING VALVE SEQUENCE, LIQUID TRANSFER

90 SECOND WAIT 1:30

LIQUID TRANSFER! CHILLER PRESSURE - - PSI

IN PROCESS            RECOVERY CYLINDER- - HG

CHANGING VALVE SEQUENCE, VAPOR TRANSFER

90 SECOND WAIT 1:30

DISPLAY SEQUENCE

RRGA-SVX-01A

25

Summary of Contents for AllVac Commercial

Page 1: ...GA123E0A0 RRGA123B0A0 RRGA123C0A0 RRGA123F0A0 RRGA123G0A0 RRGA323E0A0 RRGA323B0A0 RRGA323C0A0 RRGA323F0A0 RRGA323G0A0 Installation Operation Maintenance AllVac Commercial High and Low Pressure Commerc...

Page 2: ...cedure 19 Changing Compressor Fluid 20 Figure 3 230 460 1 Phase Model 21 Figure 4 230 1 Phase Model 22 Figure 5 230 460 3 Phase Model 23 Display Sequence 24 Electrical 26 Electrical Parts List 26 Figu...

Page 3: ...AllVac Digit 4 Development Sequence A First Development Digit 5 Condenser Type 1 Air Cooled 2 Water Cooled 3 Air Water Cooled Digit 6 Control Type 1 Electromechanical 2 Microprocessor Digit 7 Connecti...

Page 4: ...products make every effort to eliminate if possible or vigorously reduce the emission of CFC HCFC and HFC refrigerants to the atmosphere resulting from installation operation routine maintenance or ma...

Page 5: ...tem high side thus creating a pressure differential before commencing liquid transfer A sensor determines when liquid transfer is complete and AllVac s compressor begins moving vapor which is first cl...

Page 6: ...6 RRGA SVX01A EN General Information DRIERS 3 4 RECOVERY CYLINDER PORTS VAPOR 20 FT 3 4 PORT 3 4 PORT CONDENSER Figure 1 AllVac Connections...

Page 7: ...fore every recovery job install new liquid and vapor drier cores Peak Performance To get the highest performance from your AllVac unit we recommend that you 1 Connect to 3 4 evaporator and condenser p...

Page 8: ...8 RRGA SVX01A EN General Information Figure 2 AllVac Schematic...

Page 9: ...s 80 capacity Finally the recovery cylinder or cylinders must be pulled into a 29 vacuum before recovery commences Failure to follow these above stated procedures will decrease the likelihood of AllVa...

Page 10: ...eing recovered Scroll to the desired refrigerant using the M V keys then press Enter 8 AllVac then prompts you to check selection by displaying Selected Refrigerant R___ Is This Correct Enter Yes Can...

Page 11: ...a liquid sensor indicates that all liquid from liquid transfer has been removed the unit switches to vapor recovery display ing Vapor Recovery in Process and continues to display the A C sys tem reco...

Page 12: ...ll Hoses and Power At this time close all four refrigerant hose isolation valves located on the ends of the refrigerant hoses connected from AllVac to the recovery tank There will still be a small res...

Page 13: ...hoses and you are absolutely sure that all of the liquid has been removed from the chiller PRESS THE ENTER KEY TWO TIMES IN A ROW VAPOR RECOVERY WILL COMMENCE ALLVAC WILL DISPLAY VAPOR RECOVERY IN PRO...

Page 14: ...displays Chiller Recovery Completed Disconnect all Hoses and Power At this time close all four refrigerant hose isolation valves located on the ends of the refrigerant hoses connected from AllVac to t...

Page 15: ...rging the references to the A C System and the Recovery Tank are reversed Therefore during recharging operations the operator MUST assume that the A C System is now the Recovery Tank and the Recovery...

Page 16: ...alve 3 AllVac tank vapor valve 4 chiller vapor valve c Continued This step must be closely monitored manually at 4 chiller vapor valve until the chiller pressure is sufficient to insure that it is abo...

Page 17: ...nore in structions to evacuate hoses at this time if hoses have already been evac uated per procedure 2 above Slowly open the specified valves in the following sequence 1 Recovery tank liquid valve 2...

Page 18: ...c Operate AllVac until tank vapor pressure gauge indicates a vacuum great er than 29 Hg for low pressure refrigerants Note If at any time chiller pressure gauge indicates a value greater than 10 psig...

Page 19: ...ocedure Steps 1 At power up the AllVac Recovery Unit will display AllVac COMMERCIAL RECOVERY UNIT HAS POWER PRESS START 2 At this screen you must press CANCEL twice within 5 seconds to enter the CALIB...

Page 20: ...discharge port on the AllVac unit until all oil has been forced out of the oil separator Note 10 to 15 PSI will be more than adequate e Connect another 1 4 hose to the access fitting on the bottom of...

Page 21: ...B R B B L W B 95 96 97 98 2 6 T 1 T 2 T 3 NC NO 95 96 97 98 2 4 6 T 1 T 2 T 3 2 4 6 T 1 T 2 T 3 A2 1 L1 L3 5 A1 31 22 32 2 1 NC NC 3 L2 R R R R B R A2 A2 R B W BL B 6 2 3 5 1 4 1 2 3 5 4 6 7 8 B B R B...

Page 22: ...PHAS E 7 30 99 10 9 Common 10 9 Common 5 8 9 1 2 3 4 5 6 4 3 2 1 1 ACT UAT OR 2 ACT UAT OR 3 ACT UAT OR 4 ACT UAT OR 5 ACT UAT OR 6 ACT UAT OR 7 ACT UAT OR LIQUID CHAMBER SENSOR LIQUID CHAMBER SENSOR...

Page 23: ...n 5 8 9 1 2 3 4 5 6 4 3 2 1 1 ACTUAT OR 2 ACTUAT OR 3 ACTUAT OR 4 ACTUAT OR 5 ACTUAT OR 6 ACTUAT OR 7 ACTUAT OR LIQUID C HAM BER SENSOR LIQUID C HAM BER SENSOR SYS TEM VAPOR LIQUID SYS TEM PRESSU RE T...

Page 24: ...VALVES ON RECOVERY TANK PRESS ENTER USE MVTO SELECT 0 PSI OR 15 HG SHUTDOWN 0 PSI SELECTED SELECTED REFRIGERANT R ___ IS THIS CORRECT ENTER YES CANC NO SELECT REFRIGERANT WITH MVKEYS R ___ PRESS ENTE...

Page 25: ...MPLETED DISCONNECT ALL HOSES AND POWER YOU SELECTED SINGLE PHASE 230V OPERATION IS THIS CORRECT ENTER YES CANC NO SELECT REFRIGERANT WITH MVKEYS R ___ PRESS ENTER SELECTED REFRIGERANT R ___ IS THIS CO...

Page 26: ...32 VDC 6 Male Inlet 50A 600V 1PH 4W 7 Male Inlet 15A 125V 1PH 3W GRD 8 Terminal Block 9 Power Supply 20W 115V 1A 230V 0 6A 10 Control Transformer PRI 120 208 240V SEC 24V 40VA 11 Contactor 24V 50 60Hz...

Page 27: ...1 3 5 1 A1 2 4 6 14 A2 T3 L2 L3 N0 T2 L1 95 96 97 98 2 6 T 1 T 2 T 3 NC NO 95 96 97 98 2 4 6 T 1 T 2 T 3 2 4 6 T 1 T 2 T 3 A2 1 L 1 L 3 5 A1 A2 31 22 32 21 NC NC 3 L 2 A2 A2 C o m m o n 1 4 C o m m o...

Page 28: ...3 Motor Drive Belts 14 Compressor Pulley 15 Vapor Recovery Compressor 16 Cond Fan Motor 115 230 V 1 4 Hp 1750 Rpm 17 Cond Fan Blade 19 Condenser Coil 20 Liquid Level Sensor 21 Liquid Chamber Sight Gla...

Page 29: ...RRGA SVX01A EN 29 3 23 22 21 20 19 14 5 6 4 2 25 1 9 8 10 11 12 13 16 17 15 7 3 Figure 7 AllVac Replacement Parts Diagram Replacement Parts...

Page 30: ...30 RRGA SVX01A EN Figure 8 230 460 1 Ph 5 Hp Model Electrical Controls Component Diagram Electrical...

Page 31: ...RRGA SVX01A EN 31 Figure 9 230 460 3 Ph Model Electrical Controls Component Diagram Electrical...

Page 32: ...32 RRGA SVX01A EN Figure 10 230 1 Ph Model S Electrical Controls Component Diagram Electrical...

Page 33: ...een system and receiving tank is less than 15 psig and all liquid has been removed unit will automatically switch from liquid to vapor mode If unit does not automatically switch to vapor mode make sur...

Page 34: ...ers AllVAC running high head pressure back to recovery tank Restriction in hoses going to tank Replace with appropriately sized hoses and fittings Run water over tank or add second ary water cooled co...

Page 35: ...Pressure readings appear to be inaccurate Pressure transducer reading improperly Pressure transducer failed Recalibrate pressure transducers see instructions on Page 11 of this Manual Replace transduc...

Page 36: ...y qualified technicians should perform the installation and servicing of equipment referred to in this publication Literature Order Number RRGA SVX01A EN File Number SV CAP RR RRGA SVX 01A 401 Superse...

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