SEW-Eurodrive MOVI-SWITCH 1E Operating Instructions Manual Download

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*25988670_0420*

Drive Technology \ Drive Automation \ System Integration \ Services

Operating Instructions

Decentralized Drive Systems

Explosion-Protected MOVI-SWITCH

Drives

With 3D Category EDRN.. AC Motor

Edition 04/2020

25988670/EN

Summary of Contents for MOVI-SWITCH 1E

Page 1: ...0 Drive Technology Drive Automation System Integration Services Operating Instructions Decentralized Drive Systems Explosion Protected MOVI SWITCH Drives With 3D Category EDRN AC Motor Edition 04 2020...

Page 2: ...SEW EURODRIVE Driving the world...

Page 3: ...installation 11 3 7 Protective separation 12 3 8 Startup operation 12 4 Unit structure 13 4 1 MOVI SWITCH 1E drive 13 4 2 MOVISWITCH 1E 14 4 3 Type designation of MOVI SWITCH 1E drive 15 4 4 Accessory...

Page 4: ...44 9 4 Inspection and maintenance 44 9 5 Shutdown 44 9 6 Waste disposal 45 10 Technical data 46 10 1 Technical data of MOVI SWITCH 1E 46 10 2 Overhung and axial loads for motor shaft ends 47 10 3 Perm...

Page 5: ...These operating instructions apply to the following MOVI SWITCH drives 5208929035 Category 3D 400 V temperature class T3 max surface temperature 120 C or 140 C Motor type PN MN nN IN cos IE 50 75 100...

Page 6: ...s The following table shows the graduation and meaning of the signal words for safety notes Signal word Meaning Consequences if disregarded DANGER Imminent hazard Severe or fatal injuries WARNING Poss...

Page 7: ...ly integrated into the instructions just before the de scription of the dangerous action This is the formal structure of an embedded safety note SIGNAL WORD Type and source of hazard Possible conseque...

Page 8: ...EDRN63 315 Refer to the corresponding documentation for all further components 2 6 Product names and trademarks The brands and product names in this documentation are trademarks or registered trademar...

Page 9: ...ser you must ensure that all of the work listed in the following is carried out only by qualified specialists Setup and installation Installation and connection Startup Maintenance and repairs Shutdow...

Page 10: ...entation The persons must have the express authorization of the company to operate pro gram parameterize label and ground devices systems and circuits in accordance with the standards of safety techno...

Page 11: ...ith DIN 580 If necessary use suitable sufficiently dimensioned handling equipment Observe the following notes when transporting the device Always use all attachment points if available The attachment...

Page 12: ...hen the product is inhibited and the motor is at standstill Do not separate the connection to the product during operation This may result in dangerous electric arcs damaging the product If you discon...

Page 13: ...SWITCH 1E drive The following figure shows a MOVI SWITCH 1E drive with helical gear unit 1 2 3 5208932107 1 Connection box with MOVI SWITCH motor starter 2 Motor 3 Helical gear units MOVI SWITCH 1E i...

Page 14: ...3 5 MOVI SWITCH motor starter 6 Screw for PE connection y 7 2 x M16 x 1 5 cable glands 8 2 x M25 x 1 5 cable glands 9 Terminal box cover 4 2 1 Features of MOVI SWITCH 1E MOVI SWITCH 1E is an AC motor...

Page 15: ...C UTIL 0 8 8 5 4 9 219 241 380 420Y 50 2 2 S1 1425 32 K77 II2GD EDRN100M4BE5 TF MSW 3D 01 1805414918 0001 12 400AC 28 0 145 54 BGW M1A 84 000 155 F 155 F 20 40 2012 II3D Ex tc IIIB T120 C Dc 6306 2Z C...

Page 16: ...IEC feet with specification of shaft height FY IEC flange mounted motor with thread and IEC feet with spe cification of shaft height if required FK General flange mounted motor other than IEC with fe...

Page 17: ...ir mixtures The letter D for areas in which dust could produce potentially explosive atmo spheres In addition all safety relevant information must be attached to the equipment before operation 4 5 2 M...

Page 18: ...protection mark II Equipment group 2 3 Equipment category G D G for areas containing potentially explosive mixtures of gas steam fog and air D for areas where dust may create potentially explos ive a...

Page 19: ...roup T120 C Maximum surface temperature in C Dc Equipment protection level Classification of the dust group In addition equipment group III has been split up into three subgroups A B and C de pending...

Page 20: ...leasing shaft connections make sure that there are no active torsional moments present tensions within the system Comply with all instructions referring to the technical data and the permissible con d...

Page 21: ...ils Acids Gases Vapors Radiation etc When the drive is installed in abrasive ambient conditions protect the output end oil seals against wear 5 3 1 Installation tolerances The following table shows th...

Page 22: ...the screws on the terminal box cover using 3 0 Nm working diagonally across 5213907211 5 6 2 Cable glands Observe the manufacturer s specifications and the follow ing information for cable glands Pay...

Page 23: ...SWITCH Drives 23 5 6 4 Tightening torques for terminals Use the following tightening torques for terminals during installation V2 T5 BN V1 U1 PE T2 T6 T1 RD YE BK U2 T4 WH W1 W2 T3 BU 1 3 5 4 2 4 521...

Page 24: ...have to replace the screw plugs with cable glands with strain relief that are certified for the use in the respective explosion protected zone Select the cable glands according to the diameter of the...

Page 25: ...AWG12 AWG20 AWG14 MOVI SWITCH module for internal wiring BGW brake control only with brake motor for internal wiring Control terminals Power terminals Control terminals 0 25 mm2 1 0 mm2 1 0 mm2 4 0 mm...

Page 26: ...to two cross sec tion sizes below the nominal cross sec tion Single wire conductors Flexible conductors with end sleeves When connecting the following conduct ors you must press the actuation button...

Page 27: ...uries The permitted tightening torque for the retaining screws is 2 0 2 4 Nm Observe the following notes regarding PE connection Impermissible assembly Recommendation Assembly with forked cable lug Pe...

Page 28: ...pre assembled at the factory As grounding terminal kit for customer installation part numbers listed in the fol lowing table Motor Part number of Grounding termi nal kit EDRE 100L 132 EDRN100L 132S 13...

Page 29: ...ove sea level must not be exceeded 6 2 10 Connecting the 24 V supply Connect the MOVI SWITCH motor starter with an external DC 24 V supply 6 2 11 Binary control Connect the required control leads Use...

Page 30: ...3D are equipped with temperature sensors TF at the factory When the motor winding reaches the permitted maximum tem peratures the MOVI SWITCH motor starter sets the OK output signal to 0 The OK output...

Page 31: ...connection of MOVI SWITCH MSW TF 24V RUNOK TF TF K11 F11 F12 F13 1 2 3 L1 L2 L3 PE L2 L1 L3 PE 4 5 5148427531 Wired at the factory 1 Higher level controller 4 Clockwise rotation 2 Independent evaluat...

Page 32: ...rating Instructions Explosion Protected MOVI SWITCH Drives 32 Description of the control signals Terminal Function OK Ready signal DC 24 V 0 Overtemperature or no DC 24 V supply 1 DC 24 V supply is co...

Page 33: ...connection of MOVI SWITCH with brake RUN TF K11 F11 F12 F13 2 L1 L2 L3 PE L2 L1 L3 PE 4 5 1 3 ws bl rt 1 2 BGW MSW 24V RUNOK TFTF 5150620299 Wired at the factory 1 Higher level controller 4 Clockwise...

Page 34: ...e Operating Instructions Explosion Protected MOVI SWITCH Drives 34 Description of the control signals Terminal Function OK Ready signal DC 24 V 0 Overtemperature or no DC 24 V supply 1 DC 24 V supply...

Page 35: ...pply to startup The drive is undamaged and not blocked The drive must be installed correctly both mechanically and electrically The direction of rotation of the motor gearmotor is correct Appropriate...

Page 36: ...he control signals The following table shows the digital input and output signals for controlling the MOVI SWITCH drive Description of the control signals Terminal Function 24 V DC 24 V supply voltage...

Page 37: ...al injuries Do not switch under load Before performing any work on the device disconnect it from the voltage supply Note that dangerous voltages can be present at the terminals and connections for up...

Page 38: ...ption designation TF2 S1 VFC Line operation Switching operation soft starter heavy starting PTC thermistor TF2 Option designation TF2 S1 VFC Inverter opera tion group drive only for 3D PTC thermistor...

Page 39: ...tion to start up This is ensured by calculating the permitted switching frequency To calculate the permitted cycles per hour use the formula for calculating the switch ing frequency The evaluation of...

Page 40: ...4 0 2 0 19214806027 1 0 0 8 0 6 0 4 0 2 PStat PN 0 1 2 100 60 40 25 15 0 1 0 0 8 0 6 0 4 0 2 0 ED KP 19214808459 JX Total of all external mass moments of inertia in relation to the motor axis MH Acce...

Page 41: ...C 24 V supply Check DC 24 V supply connect Missing RUN sig nal Set RUN signal RUN terminal 24 V Overtemperature fault Check DC 24 V supply connect Check OK output short circuit to ground correct Motor...

Page 42: ...hing on the motor Provide better power supply system reduce the power supply load Check cross section of supply cable replace with cable of larger cross section if necessary Motor does not start in st...

Page 43: ...ssary Motor in delta connection instead of star connection as intended Correct the wiring observe the wiring diagram Loose contact in supply cable one phase missing Tighten loose contact check connect...

Page 44: ...y Nature of the fault Accompanying circumstances Any unusual events preceding the problem 9 4 Inspection and maintenance 9 4 1 MOVI SWITCH MOVI SWITCH is maintenance free SEW EURODRIVE does not prescr...

Page 45: ...ials are hazardous to health and the environment These materials must be collected and disposed of separately Oil and grease Collect used oil and grease separately according to type Ensure that the us...

Page 46: ...immunity Meets requirements of EN 61800 3 Interference emission Complies with EN 61800 3 and limit class A according to EN 55011 and EN 55014 Ambient temperature Amb 20 C 40 C PN derating 3 IN per K u...

Page 47: ...e operating instructions Explosion Pro tected AC Motors EDR 71 315 EDRN63 315 10 2 Overhung and axial loads for motor shaft ends 10 2 1 Permitted overhung load You can read the maximum permitted overh...

Page 48: ...ing the overhung load a transmission element factor fZ must be con sidered under certain conditions This factor depends on the used transmission ele ments such as gear wheels chains V belts flat belts...

Page 49: ...g operation FA 0 8 If further application conditions occur that are not considered in the descriptions or dia grams in this chapter consult SEW EURODRIVE 10 2 2 Overhung load diagrams Key 2 4 6 Number...

Page 50: ...r the braking work un til maintenance are reduced For the new values refer to the addendum to the operat ing instructions for safety brakes and safety encoders Brake Braking work until maintenance1 Wo...

Page 51: ...otected MOVI SWITCH Drives 51 11 Declaration of Conformity 11 1 Type examination certificate INFORMATION The EU prototype test certificate is provided with the drive The notified body as well as the t...

Page 52: ...onic motor starter of the product seriesMOVI SWITCH EDR MSW 3D Category 3D Designation II 3D Ex tc IIIB T120 C Dc II 3D Ex tc IIIB T140 C Dc II 3D Ex tc IIIC T120 C Dc II 3D Ex tc IIIC T140 C Dc in ac...

Page 53: ...tion Mechanical attachments 16 Other additional features 16 Output designs 16 Ventilation 16 Electrical installation 11 Safety notes 11 Embedded safety notes 7 EMC 28 EMC compliant installation 29 Env...

Page 54: ...ety notes 6 Separation protective 12 SEW service 44 Shaft end tolerance 21 Shutdown 44 Signal words in safety notes 6 Starting the drive 36 Startup MOVI SWITCH 1EM with binary control 36 Requirements...

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Page 60: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG Ernst Blickle Str 42 76646 BRUCHSAL GERMANY Tel 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com...

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