SEW-Eurodrive MMF31S02-D11-5D3-SFCO0-C/DSP/DFC20A-0020 Operating Instructions Manual Download Page 8

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Operating Instructions – MOVIMOT

flexible

1.6

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The brands and product names in this documentation are trademarks or registered
trademarks of their respective titleholders.

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Copyright notice

2019

tion, distribution or any other use of the whole or any part of this documentation is
strictly prohibited.

29129451/EN – 12/2019

Summary of Contents for MMF31S02-D11-5D3-SFCO0-C/DSP/DFC20A-0020

Page 1: ...129451_1219 Drive Technology Drive Automation System Integration Services Operating Instructions Decentralized frequency inverter MOVIMOT flexible MMF1 C DBC MMF3 C DBC binary Edition 12 2019 29129451...

Page 2: ...SEW EURODRIVE Driving the world...

Page 3: ...F1 14 3 2 MOVIMOT flexible MMF3 15 3 3 Cable entry position 16 3 4 Nameplate position 17 3 5 Example nameplate and type designation 18 3 6 Examples for the optional nameplate Plug connector positions...

Page 4: ...162 6 11 Setpoint scaling of the analog input 163 6 12 Disabling DynaStop for startup purposes 164 6 13 Configuring the drive behavior at standstill FCB02 FCB13 FCB14 166 7 Operation 167 7 1 Switch d...

Page 5: ...1 Technical data and dimension sheets 302 11 1 Conformity 302 11 2 General information 303 11 3 Technical data 303 11 4 Brake control 313 11 5 Braking resistors 314 11 6 Mounting kit for braking resis...

Page 6: ...all further components 1 3 Structure of the safety notes 1 3 1 Meaning of signal words The following table shows the grading and meaning of the signal words for safety notes Signal word Meaning Conse...

Page 7: ...tly integrated into the instructions just before the de scription of the dangerous action This is the formal structure of an embedded safety note SIGNAL WORD Type and source of hazard Possible consequ...

Page 8: ...s and product names in this documentation are trademarks or registered trademarks of their respective titleholders 1 7 Copyright notice 2019 SEW EURODRIVE All rights reserved Unauthorized reproduction...

Page 9: ...ensure that all of the work listed in the following is carried out only by qualified specialists Setup and installation Installation and connection Startup Maintenance and repairs Shutdown Disassembl...

Page 10: ...l and ground devices systems and circuits in accordance with the standards of safety technology Instructed persons All work in the areas of transportation storage operation and waste disposal must be...

Page 11: ...lowed by the documentation 2 6 Transportation Inspect the shipment for damage as soon as you receive the delivery Inform the ship ping company immediately about any damage If the product is damaged it...

Page 12: ...des above 1000 m above sea level up to 3800 m above sea level under the following conditions The reduction of the nominal output current and or the line voltage is considered according to the data in...

Page 13: ...erous electric arcs damaging the product If you disconnect the product from the voltage supply do not touch any live compo nents or power connections because capacitors might still be charged Observe...

Page 14: ...many MMF11S00 000 SFCDI0 C DSP IV DFC20A 0020 01 1234567890 0001 14 LIS TED IND CO NT EQ 2D 06 Eing an g Inpu t U AC 3x38 0 5 00 V I AC 1 9A f 50 60 Hz T 25 C 4 0 C IP 54 ML 00 01 28 10 85 58 U 3x0 U...

Page 15: ...D I0 C D S P IV D FC 20 A 0 02 0 01 12 34 56 78 90 00 01 14 LIST ED IND CON T EQ 2D0 6 Ei ng an g I np ut U AC 3x 38 0 50 0V I AC 1 9 A f 50 6 0H z T 2 5 C 40 C IP 54 ML 00 01 28 10 85 58 U 3x 0 U in...

Page 16: ...osition X 2 3 X 2 M25 1 5 2 M16 1 5 2 2 M25 1 5 2 M16 1 5 3 3 M25 1 5 3 M16 1 5 The following figure shows the possible cable entries 3 X 2 3 X 2 29317789707 3 3 2 Design MMF3 The following cables ent...

Page 17: ...50 0V I AC 1 9 A f 50 60 Hz T 25 C 4 0 C IP 54 ML 000 1 281 085 58 U 3x0 U inpu t I AC 2 0 A f 0 599 Hz Aus gan g O utp ut 29318064395 3 4 2 Design MMF3 The following nameplate positions are possible...

Page 18: ...020 01 1234567890 0001 14 LISTED IND CONT EQ 2D06 Eingang Input U AC 3x380 500V I AC 1 9A f 50 60Hz T 25 C 40 C IP 54 ML 0001 28108558 U 3x0 Uinput I AC 2 0A f 0 599Hz Ausgang Output 2 3 1 29317857675...

Page 19: ...nt module 0 Closed 1 Engineering interface M121 2 Prepared for CBG1 keypad 3 Prepared for CBG1 local operator panel D11 Maintenance switch 000 Without switching element D11 Switch disconnector with fe...

Page 20: ...ion option IV Plug connector PE pressure compensation fitting for electronics BW1 integrated BG1 braking resistor DBC10A Electronics cover design DBC10A Direct Binary Communication Binary 0020 Nominal...

Page 21: ...wing figure shows an example of the optional nameplate Plug connector pos itions S0 X1203_2 X4141 X1203_1 X5504 X5505 01 7659637451 0001 19 18014424412268555 The nameplate shows the designations and p...

Page 22: ...optional nameplate Plug connector pos itions S0 X5505 X5504 X1203_2 X1203_1 01 7659637448 0001 19 30580203403 The nameplate shows the designations and positions of the plug connectors at the connecti...

Page 23: ...18 17 16 12 29487275019 1 Cable glands 2 Connection box 3 Connection line L1 L2 L3 4 Connection for motor brake and temperature sensor 5 Braking resistor connection 6 Plug connector connection unit f...

Page 24: ...11 MOVILINK DDI connection 2 Screws for PE connection 12 Motor and brake connection 3 Connection line L1 L2 L3 13 Electronics cover 4 Connection box 14 Potentiometer f1 underneath the screw plug 5 Bra...

Page 25: ...ble 25 3 7 2 Electronics cover outside The following figure gives an example of electronics cover designs 1 2 3 4 29317784459 1 LED displays 2 Potentiometer f1 underneath the screw plug 3 Potentiomete...

Page 26: ...2 0A AC 6 0A Imax f 0 599Hz Ausgang Output Type DBC10A 0020 503 A 000 000 S0 01 7569637446 0001 19 D 76646 Bruchsal Made in Germany 30508895371 3 8 2 Type designation of the electronics cover The foll...

Page 27: ...ctions MOVIMOT flexible 27 A Version 0 Device variant 0 standard 0 Technology level Technology level 0 standard 0 Application level 0 Application level 0 standard 000 MOVIKIT version 000 No MOVIKIT mo...

Page 28: ...n unit I Hardware design I for MOVIMOT flexible MMF1 C for MOVIMOT flexible MMF3 1 Flange dimensions for relevant cover size 1 Suitable for electronics cover size 1 with without cooling fins H Fieldbu...

Page 29: ...ssembly WARNING Risk of injury if the device starts up unintentionally and danger of electrical voltage Dangerous voltages may still be present for up to 5 minutes after disconnection from the line vo...

Page 30: ...d torques must be adhered to with a tolerance of 10 4 4 Installation requirements Check that the following conditions have been met The information on the nameplate of the device corresponds to the li...

Page 31: ...units does not influence cooling Use suitable cable glands for the supply leads use reducing adapters if neces sary Seal the cable entries properly Clean the sealing surfaces of the cover before rein...

Page 32: ...atch the size Be careful not to tilt the electronics cover when placing it on the connection box Design MMF1 The following figure shows how to correctly place the electronics cover onto the con nectio...

Page 33: ...ired to remove the electronics cover For detailed dimension drawings see chapter Technical data and dimension sheet Design MMF1 The following figure shows the minimum clearance when installing the ele...

Page 34: ...4 Removing the electronics cover Design MMF1 The following figure shows how you can lever off the electronics cover in the intended places 30567202827 Design MMF3 The following figure shows how you ca...

Page 35: ...s the factor fAH according to IEC 60034 1 2017 Table 12 by which the thermal motor torque has to be reduced depending on the installation altitude H Observe the additional chapter Technical data and d...

Page 36: ...tion Mounting the unit Operating Instructions MOVIMOT flexible 36 4 6 Mounting the unit 4 6 1 Design MMF1 The following figure shows the mounting dimensions for the device 69 138 228 M6 M6 25829928715...

Page 37: ...ical installation Mounting the unit Operating Instructions MOVIMOT flexible 37 4 6 2 Design MMF3 The following figure shows the mounting dimensions for the device 159 312 M6 M6 25829932299 29129451 EN...

Page 38: ...4 7 1 Design MMF1 The following figure shows the mounting dimensions for the device with spacers 100 220 M6 M6 1 2 31263212171 1 Spacers stainless steel available for delivery from SEW EURODRIVE part...

Page 39: ...he following figure shows the mounting dimensions for the device with spacers 100 360 M6 M6 1 2 31263214603 1 Spacers stainless steel available for delivery from SEW EURODRIVE part number 28266129 Sco...

Page 40: ...us injuries Let the devices cool down before touching them 4 8 1 Blanking plugs Tighten the plastic blanking plugs included in the delivery by SEW EURODRIVE with 2 5 Nm Design MMF1 The following figur...

Page 41: ...eter Tighten ing torque EMC cable glands nickel plated brass 18204783 10 pcs M16 1 5 5 to 9 mm 4 0 Nm 18204805 10 pcs M25 1 5 11 to 16 mm 7 0 Nm EMC cable glands stainless steel 18216366 10 pcs M16 1...

Page 42: ...torques Operating Instructions MOVIMOT flexible 42 Design MMF1 The following figure shows the cable glands of the device 29490218763 Design MMF3 The following figure shows the cable glands of the dev...

Page 43: ...nics cover Insert the screws and tighten them in diametrically opposite sequence step by step with a tightening torque of 6 0 Nm Design MMF1 The following figure shows how to screw on the electronics...

Page 44: ...standards Note the following information 5 1 2 EMC compliant installation INFORMATION This drive system is not designed for operation on a public low voltage supply system that supplies residential ar...

Page 45: ...tial bonding Regardless of the PE connection it is essential that low impedance HF capable equipotential bonding is provided see also EN 60204 1 or DIN VDE 0100 540 Provide for a connection over a wid...

Page 46: ...e 1 2 3 4 30583362571 1 Conductive connection over a wide surface between the decentralized frequency inverter and the mounting plate in case the entire contact surface is conductive e g unpainted 2 S...

Page 47: ...e 1 2 3 4 30583397003 1 Conductive connection over a wide surface between the decentralized frequency inverter and the mounting plate in case the entire contact surface is conductive e g unpainted 2 S...

Page 48: ...884960907 Tightening torque of the cable gland Tightening torque of the M6 nut for stud bolt Part number M16 cable gland with M6 stud bolt 4 0 Nm 3 0 Nm 08189234 M25 cable gland with M6 stud bolt 7 0...

Page 49: ...inverter No EMC limits are specified for interfer ence emission in IT systems The EMC limits for interference emission specified in chapter Technical data do not apply to IT system designs Voltage sys...

Page 50: ...eeve without plastic collar With conductor end sleeves with plastic collar Connection cross sec tion 0 08 mm2 2 5 mm2 0 08 mm2 1 5 mm2 0 08 mm2 1 5 mm2 Stripping length 8 mm 9 mm Terminals X3 for brak...

Page 51: ...terminals X1 the following figure shows a schematic illustration 2 1 25649924107 5 3 5 Activating terminals X2_A for motor brake and temperature sensor Adhere to the following sequence when you activa...

Page 52: ...minals the following figure shows a schematic illustration 2 1 3 30508870539 5 3 8 Residual current device WARNING No protection against electric shock if an incorrect type of residual current device...

Page 53: ...ompliance with the minimum switch on switch off times Damage to the device Keep the supply system switched off for 10 s before switching the power back on Do not switch the supply system off and on mo...

Page 54: ...ew is 2 0 to 2 4 Nm Observe the following notes regarding PE connection Impermissible assembly Recommendation Assembly with cable lug1 Permitted for all cross sections Assembly with solid connecting w...

Page 55: ...connection is equipped with a plug connector for industrial applications according to IEC 60309 and if the supply system cable has a diameter of 2 5 mm2 INFORMATION The round M23 plug connectors of t...

Page 56: ...e to ground If safe electrical disconnection is required it must be implemented outside the unit for altitudes of 2000 m above sea level and higher safe electrical disconnection in accordance with EN...

Page 57: ...ol Back up fuse line protection Control cabinet level Field level 4 Binary control signals 3 STO Supply system 2 MMF1 DBC 2 MMF1 DBC 2 MMF3 DBC 1 MGF DSM C 1 DRN 1 MGF DSM C 29494370827 1 Connected dr...

Page 58: ...g to other components are electrically insulated Connect the external braking resistor again Observe the installation instructions of the device and of the external braking resistor The following figu...

Page 59: ...ut STO_ground to loop through 13 24V_IN DC 24 V supply 14 DOR C Relay output DO R common contact 15 DI03 Digital input DI03 16 DI04 Digital input DI04 21 F_STO_P2 Yellow Input STO 22 F_STO_P2 Yellow I...

Page 60: ...r Temp T2 White Reserved Connection Temperature sensor Temp U U Gray Motor connection phase U V V Gray Motor connection phase V W W Gray Motor connection phase W 1 See chapter Type designation of the...

Page 61: ...nformity Operating voltage Cable reel in stallation type Cable type properties Cable cross section Part number Motor connection with MOVILINK DDI Open cable end not prefabricated CE UL AC 500 V 30 m 1...

Page 62: ...llation type Cable type properties Cable cross section Part number Motor connection with MOVILINK DDI Open cable end not prefabricated CE UL AC 500 V 30 m 100 m 200 m LEONI LEHC 005770 Halogen free 2...

Page 63: ...re color Core cross section Identi fication Signal Description Black 1 5 mm2 2 5 mm2 U L1 U Motor connection phase U Black 1 5 mm2 2 5 mm2 V L2 V Motor connection phase V Black 1 5 mm2 2 5 mm2 W L3 W...

Page 64: ...ion Part number Motor connection without MOVILINK DDI Open cable end not prefabricated CE UL AC 500 V 100 m 200 m LEONI LEHC 005272 Halogen free 1 5 mm2 19150067 Connection cable 2 5 mm2 Connection ca...

Page 65: ...Core cross section Identific ation Signal Description Black 1 5 mm2 2 5 mm2 U L1 U Motor connection phase U Black 1 5 mm2 2 5 mm2 V L2 V Motor connection phase V Black 1 5 mm2 2 5 mm2 W L3 W Motor con...

Page 66: ...U V V W T2 W Temp DI 1 Temp 14 13 15 U V W X1 line terminals X3 braking resistor X2_A Terminals for motor brake and temperature sensor X9 control terminals X5231 X31 engineering interface PE MOVIMOT f...

Page 67: ...functions in Easy mode delivery state Positive direction of rotation active CW Negative direction of rotation active CCW Setpoint f1 active Setpoint f2 active 26 24V_OUT 6 DI02 5 DI01 26 24V_OUT 6 DI...

Page 68: ...cables Cable selection For cable selection note chapter Technical data and dimension sheets con nection cables in the operating instructions You can use unshielded connection cables for the supply sy...

Page 69: ...69 Motor connection for motors without digital interface Connection unit with DI option The following figure shows the motor connection with hybrid cable for motors without digital interface D C B A1...

Page 70: ...connection for motors with digital interface MOVILINK DDI Connection unit with CO option The following figure shows the motor connection with hybrid cable for motors with di gital interface D C B A1...

Page 71: ...owing figure shows the connections of the device without motor connection INFORMATION Motor connection is shown in another figure see chapter Cable routing and cable shielding Installation with separa...

Page 72: ...ure shows the connections of the device without motor connection INFORMATION Motor connection is shown in another figure see chapter Cable routing and cable shielding Installation with separately rout...

Page 73: ...hielded cables it is best to use EMC cable glands to connect the shield EMC cable glands are available as option 25216680843 5 9 2 Assembly of EMC cable glands Assemble the EMC cable glands supplied b...

Page 74: ...The designation of plug connectors is specified according to the following key X Terminal 2 Group 1 Power input 2 Power output 3 Encoder 4 Bus 5 Inputs and outputs 01 Function Function of the plug co...

Page 75: ...ngth of the required cable in your order The number and design of the required connection cables depend on the type of the device and the components to be connected This is why you do not need all lis...

Page 76: ...are used even if these cables are technically adequate SEW EURODRIVE does not accept any liability and cannot guarantee unit properties or functions If you use third party cables for connecting the de...

Page 77: ...itions connection box Design MMF1 Cable entries M25 The following figure depicts the possible plug connector positions for the M25 cable entries X1203_1 X1203_2 X1203_1 X1203_2 X1203_2 X1203_1 X5136 X...

Page 78: ...42 X1206 AC 400 V connection IN 2 X 2 or 3 X1203_1 X2242 AC 400 V connection OUT X 2 or 3 X5136 X1203_2 X2041 Brown Connection for motors without digital interface 3 X2104 X2104 None Connection for mo...

Page 79: ...04 X5505 X5505 X5504 X4141 X4141 1 30566386443 Plug connector Not together at a position with the plug connector Designation Coding ring color Function Position X5504 Yellow STO 3 core connection 1 X...

Page 80: ...80 Design MMF3 Cable entries M25 The following figure depicts the possible plug connector positions for the M25 cable entries X1206 X2242 X 2 3 1 X1203_1 X1203_2 X1206 X2242 X1203_2 X1203_1 X5136 X513...

Page 81: ...1206 AC 400 V connection IN 2 X or 3 X1203_1 X2242 AC 400 V connection OUT X or 3 X1203_2 X5136 X2041 Brown Connection for motors without digital interface X or 3 X2104 X2104 None Connection for motor...

Page 82: ...04 X5505 X 2 3 1 X5504 X5505 1 30566670347 Plug connector Not together at a position with the plug connector Designation Coding ring color Function Position X5504 Yellow STO 3 core connection 1 X or 3...

Page 83: ...positions at the electronics cover The following figure shows the positions of the potentiometers and plug connectors f1 f2 f1 f2 X5231 9007228262316171 Designation Function f1 Potentiometer f1 under...

Page 84: ...e connection box M12 plug connectors at the connection box are pre installed so they match the con nection cables provided by SEW EURODRIVE Customers can adjust the orientation of plug connectors if r...

Page 85: ...rs are available in the plug connector design Straight Design MMF1 1 3 2 X 3 2 mm 3 Nm 2 30568710027 1 Straight design 2 The tightening torque for the union nut is 3 Nm You can order suitable tools fr...

Page 86: ...for the union nut is 3 Nm You can order suitable tools from TE Connectivity Intercontec products using the following purchase order number Torque wrench 3 Nm 1 4 external square driver C1 020 00 Span...

Page 87: ...Connectivity Intercontec products if the order designation is not available in the online order system of Intercontec Order information The table below shows the order designations for connectors by...

Page 88: ...0 V connection The following table shows information about this connection Function AC 400 V connection for supplying the device for looping through Connection type M23 SEW insert 723 series SpeedTec...

Page 89: ...ble 1 5 mm2 AC 500 V Open M23 coding ring black male Cable cross section 2 5 mm2 Connection cable Conformity part num ber Cable type Length in stallation type Cable cross sec tion operat ing voltage C...

Page 90: ...5 mm2 AC 500 V M23 coding ring black male M23 coding ring black male CE 18127479 HELUKABEL TOPFLEX 600 PVC Variable 2 5 mm2 AC 500 V Open M23 coding ring black male CE 18133967 HELUKABEL TOPFLEX 611...

Page 91: ...C 500 V M23 coding ring black male M23 coding ring black male CE 18133975 HELUKABEL TOPFLEX 611 PUR Halogen free Variable 4 mm2 AC 500 V M23 coding ring black male M23 coding ring black male UL 181533...

Page 92: ...ltage CE 18133983 HELUKABEL TOPFLEX 611 PUR Halogen free Variable 4 mm2 AC 500 V Open M23 coding ring black male UL 18153321 HELUKABEL JZ 602 Variable 4 mm2 AC 500 V Open M23 coding ring black male UL...

Page 93: ...127495 18133983 18153321 18153348 Assembly Open cable end Description Prefabricated plug connectors D 3 2 1 PE C B A 5 4 6 Core color Core cross section Identi fication Assembly Signal Contact Black 1...

Page 94: ...th 24 V if the device does not have to fulfill any safety function The following table shows information about this connection Function Connection for safe torque off STO 3 cores Connection type M12 5...

Page 95: ...e for this connection Connection cables Conformity part num ber Cable type Length in stallation type Cable cross sec tion operat ing voltage CE UL 28110935 HELUKABEL LiYCY Variable 3 0 75 mm2 DC 60 V...

Page 96: ...CE UL 28110994 igus chainflex CF78 UL Variable 4 0 5 mm2 DC 60 V M12 5 pin A coded female M12 5 pin A coded male CE UL 28111001 igus chainflex CF78 UL Variable 4 0 5 mm2 DC 60 V Open M12 5 pin A coded...

Page 97: ...Prefabricated plug connectors 2 1 5 4 3 Core color Core cross sec tion Identi fication Assembly Signal Contact 1 Not pre fabricated DC 24 V auxiliary output 24V_OUT 1 White 0 75 mm2 Not pre fabricated...

Page 98: ...connectors 2 1 5 4 3 Core color Core cross sec tion Identi fication Assembly Signal Contact 1 Not pre fabricated DC 24 V auxiliary output 24V_OUT 1 Black 0 75 mm2 1 Not pre fabricated F_STO_P2 connec...

Page 99: ...ries Only use the STO jumper plug when all incoming and outgoing STO connections have been removed from the device The following table shows information about this connection Function Connection for s...

Page 100: ...for this connection Connection cables Conformity part num ber Cable type Length in stallation type Cable cross sec tion operat ing voltage CE UL 28110935 HELUKABEL LiYCY Variable 3 0 75 mm2 DC 60 V M1...

Page 101: ...UL 28110994 igus chainflex CF78 UL Variable 4 0 5 mm2 DC 60 V M12 5 pin A coded female M12 5 pin A coded male CE UL 28117816 igus chainflex CF78 UL Variable 4 0 5 mm2 DC 60 V M12 5 pin A coded female...

Page 102: ...Prefabricated plug connectors 1 4 3 2 5 Core color Core cross sec tion Identi fication Assembly Signal Contact 1 Not pre fabricated DC 24 V auxiliary output 24V_OUT 1 White 0 75 mm2 Not pre fabricate...

Page 103: ...g connectors 1 4 3 2 5 Core color core cross sec tion Identi fication Assembly Signal Contact 1 Not pre fabricated DC 24 V auxiliary output 24V_OUT 1 Black 0 75 mm2 1 Not pre fabricated F_STO_P2 conne...

Page 104: ...RNING Disabling of the safety related disconnection of further devices due to parasitic voltages when using an STO jumper plug Severe or fatal injuries Only use the STO jumper plug when all incoming a...

Page 105: ...oducts P insert SpeedTec equipment 12 pin 0 coded coding ring without protected against con tact Connection diagram 9 1 2 7 6 5 11 12 3 4 8 10 Assignment Contact Signal Description 1 DI01 Digital inpu...

Page 106: ...able plug connectors that connect the shield with the device in an HF capable manner The following table provides an overview of the cables available for this connection Connection cable Conformity pa...

Page 107: ...25 mm2 Not pre fabricated Digital input DI02 DI02 2 Red 0 25 mm2 Not pre fabricated Digital input DI03 DI03 3 Blue 0 25 mm2 Not pre fabricated Digital input DI04 DI04 4 Yellow 0 25 mm2 Not pre fabric...

Page 108: ...his connection Function Engineering interface CAN Connection type M12 5 pin female A coded color black Connection diagram 1 4 3 2 5 Assignment Contact Signal Description 1 Res Reserved 2 24V_OUT DC 24...

Page 109: ...des an overview of the cables available for this connection Connection cable Conformity part num ber Length in stallation type Operating voltage Connection to interface adapter USM21A CE 28111680 3 0...

Page 110: ...oducts series 723 SEW insert SpeedTec equipment coding ring without protected against contact Connection diagram V D W PE C U DDI A B Assignment Contact Signal Description Connection depending on brak...

Page 111: ...ng voltage CE UL 28123905 LEONI LEHC 005775 Variable 4 1 5 mm2 4 1 0 mm2 RG58 AC 500 V M23 without encoding ring male M23 without encoding ring female CE UL 28123859 LEONI LEHC 005769 Variable 4 1 5 m...

Page 112: ...Variable 4 2 5 mm2 4 1 0 mm2 RG58 AC 500 V M23 without encoding ring male Open CE UL 28124375 LEONI LEHC 005776 Variable 4 2 5 mm2 4 1 0 mm2 RG58 AC 500 V M23 without encoding ring male Open CE UL 28...

Page 113: ...ion Signal Contact Black 1 5 mm2 2 5 mm2 U L1 Not pre fabricated Motor connection phase U U U Black 1 5 mm2 2 5 mm2 V L2 Not pre fabricated Motor connection phase V V V Black 1 5 mm2 2 5 mm2 W L3 Not...

Page 114: ...ype M23 female union nut with female thread TE Connectivity Intercontec Products series 723 SEW insert SpeedTec equipment coding ring brown protected against contact Connection diagram PE F 3 E D 2 C...

Page 115: ...stallation type Cable cross sec tion operat ing voltage CE UL 28128710 LEONI LEHC 000749 Variable 1 5 mm2 AC 500 V M23 coding ring brown female M23 coding ring brown male CE UL 28125932 LEONI LEHC 00...

Page 116: ...IS1 female W CE UL 28125975 LEONI LEHC 000749 Variable 1 5 mm2 AC 500 V M23 coding ring brown male HAN 10E fe male ASB4 CE UL 28125983 LEONI LEHC 000749 Variable 1 5 mm2 AC 500 V M23 coding ring brown...

Page 117: ...encoding ring female SH1 KH1 Cable cross section 2 5 mm2 Connection cables Conformity part num ber Cable type Length in stallation type Cable cross sec tion operat ing voltage CE UL 28135369 LEONI LE...

Page 118: ...embly Description Signal Contact Black 2 5 mm2 U1 Not pre fabricated Motor connection phase U U A Black 2 5 mm2 V2 Not pre fabricated Motor connection phase V V B Black 2 5 mm2 W3 Not pre fabricated M...

Page 119: ...l Contact Black 1 5 mm2 2 5 mm2 U1 Ring cable lug M4 M5 Motor connection phase U U A Black 1 5 mm2 2 5 mm2 V2 Ring cable lug M4 M5 Motor connection phase V V B Black 1 5 mm2 2 5 mm2 W3 Ring cable lug...

Page 120: ...Contact Black 1 5 mm2 U1 Conductor end sleeve Motor connection phase U U A Black 1 5 mm2 V2 Conductor end sleeve Motor connection phase V V B Black 1 5 mm2 W3 Conductor end sleeve Motor connection ph...

Page 121: ...this connection Function AC 400 V connection IN Connection type MQ15 X Power male plug connector without union nut MURR Elektronik current load max 16 A Connection diagram PE B 1 2 3 A Assignment Con...

Page 122: ...this connection Function AC 400 V connection OUT Connection type MQ15 X Power female plug connector with union nut MURR Elektronik current load max 16 A Connection diagram PE A 3 2 1 B Assignment Cont...

Page 123: ...5 pin female A coded color black Connection diagram 1 4 3 2 5 Assignment Contact Signal Description 1 24V_OUT DC 24 V output 2 AIV1 Analog voltage input AI1 3 0V24 0V24 reference potential Reference p...

Page 124: ...ce adapter The following connection cables are included in the delivery USB 2 0 connection cable USB type A USB type B Length 1 5 m RJ10 RJ10 connection cable For connection to the engineering interfa...

Page 125: ...zed insertion of the STO jumper plug into the engineering interface Damage to the device Never insert the STO jumper plug into the engineering interface The following illustration shows how to connect...

Page 126: ...ons see chapter Plug connector positions Push the cable completely into the connection box 5 Screw plug connector M12 into the cable entry bore Fasten the nut of the M12 plug connector tightening torq...

Page 127: ...ble included in the USM21A interface adapter deliv ery Connection to X32 at the front module of MMF3 The following figure shows how to connect the PC to the X32 optional engineering in terface at the...

Page 128: ...he STO jumper plug into the engineering interface The following figure shows how to connect the PC to the X4141 optional engineering interface at the front module of MOVIMOT flexible MMF3 1 X4141 MMF3...

Page 129: ...8238133 CBG11A keypad 28233646 CBG connection cable D sub M12 For connecting the X4141 engineering interface to the 24 V supply voltage With D sub plug connector 9 pin male With M12 plug connector 5 p...

Page 130: ...ge to the device Never insert the STO jumper plug into the engineering interface The following illustration shows how to connect the PC to the device X4141 1 3 2 USB 30551620875 1 Connection cable USB...

Page 131: ...or X31 such as Interface adapter USM21A CBG keypad Do not connect the following options with 5 V nominal voltage to the X31 con nector Interface adapters USB11A UWS11A UWS21A Keypads DBG GBG21A The fo...

Page 132: ...o the front module of MMF3 The following illustration shows how to connect the PC to the front module of MOVIMOT flexible MMF3 1 2 USB 30551665419 1 Connection cable USB A USB 2 0 Mini B available for...

Page 133: ...after disconnection from the power supply system Severe or fatal injuries Before removing the electronics cover de energize the device via a suitable ex ternal disconnection device Secure the device a...

Page 134: ...ducts used in lifting applications additional monitoring systems or mechanical protection devices must be used NOTICE Application in ELSM control mode When the inverter is operated in ELSM control mod...

Page 135: ...brake deactivating DynaStop with FCB 01 enable Inhibit the functions using the parameter Releasing the brake deactivating DynaStop with FCB 01 enable 0 path Functions Drive functions FCB 01 Output sta...

Page 136: ...startup You have installed the device correctly both mechanically and electrically You have performed a correct project planning for the device Safety measures prevent accidental startup of devices S...

Page 137: ...s are write protected Exception The parameter Startup mode in also be changed in Easy mode Expert mode Expert mode is a parameterization mode that allows full access to all device functions via the MO...

Page 138: ...1 2 3 4 S2 t1 On Off S1 1 2 3 4 3 4 3 4 1 2 3 1 2 3 4 S2 4 S2 t1 On Off f1 f2 4 3 2 1 ON 4 3 2 1 ON 3 5 6 4 7 ON 1 2 3 4 S1 ON 1 2 3 4 S2 ON 1 S3 6 4 7 4 3 2 1 ON ON 5 t1 2 3 4 5 6 7 8 9 10 6 5 f2 6...

Page 139: ...f1 The potentiometer f1 can be deactivated in Expert mode In this case the para meterizable replacement value is activated as speed setpoint f1 The following figure shows how to scale the speed setpoi...

Page 140: ...er f2 The potentiometer f2 can be deactivated in Expert mode In this case the para meterizable replacement value is activated as speed setpoint f2 The following figure shows how to scale the speed set...

Page 141: ...Acceleration 1 and Deceleration 1 of the fixed setpoint processing are activated 3 4 5 6 7 8 The following table lists the scaling of acceleration deceleration setpoint t1 depending on the setting of...

Page 142: ...ollowing figure shows the DIP switches of the device S1 1 2 3 4 1 2 3 4 S2 4 S2 t1 On Off f1 f2 4 3 2 1 ON 4 3 2 1 ON 3 5 6 4 7 ON 1 2 3 4 S1 ON 1 2 3 4 S2 ON 1 S3 2 3 4 5 6 7 8 9 10 9007228267677579...

Page 143: ...via DIP switch S3 is only effective if the following requirements are met when using the memory module The drive train has not been started up using MOVISUITE or CBG The drive train has not been start...

Page 144: ...01 enable WARNING Risk from falling loads This can result in severe or fatal injuries Do not enable the function Releasing the brake deactivating DynaStop for hoist applications and applications with...

Page 145: ...imit for longer than 1 second factory settings the drive unit triggers the fault Speed mo nitoring The drive unit signals the fault for example via the DRIVE status LED The current limit must be reach...

Page 146: ...the drive train via MOVISUITE Startup via DIP switch S3 is not pos sible 1 See chapter Detailed motor selection table for startup via DIP switch S3 DIP switch S3 2 Motor connection type You can select...

Page 147: ...nics cover S3 3 S3 4 Motor assignment 0 0 Adjusted 1 0 1 stage smaller 0 1 2 stages smaller 1 1 3 stages smaller DIP switch S3 5 S3 6 Motor protection Use these DIP switches to select the temperature...

Page 148: ...3 0 1 0 0 DRN 4 pole Wide range voltage 50 60 Hz 4 1 1 0 0 DR2S 4 pole 230 V 400 V 50 Hz 5 0 0 1 0 DR2S 4 pole 266 V 460 V 60 Hz 6 1 0 1 0 DR2S 4 pole Wide range voltage 50 60 Hz 7 0 1 1 0 MOVIGEAR c...

Page 149: ...1 0 0 0 0 1 0 1 0 1 0 Motor protection Temperature sensor DIP switch S3 S3 5 S3 6 No temperature sensor 0 0 PK PT1000 1 0 TF 0 1 TH 1 1 The following table shows the settings of the DIP switch S3 dep...

Page 150: ...05A 230 V 0 0025 2 5 A W 0 0 1 2 stages smaller m 1 1 0 1 stage smaller 0032 3 2 A W 0 1 1 3 stages smaller m 1 0 1 2 stages smaller BE1A 230 V 1 0040 4 0 A W 0 m 1 0055 5 5 A W 0 m 1 DR2S71M4 0020 2...

Page 151: ...out put current Connec tion type Motor assignment in rela tion to the inverter power Type nom inal voltage S3 1 S3 2 S3 3 S3 4 Motor power DR2S80M4 0020 2 0 A W 0 m 1 BE2A 230 V 0 0025 2 5 A W 0 m 1...

Page 152: ...r 0 0 PK PT1000 1 0 TF 0 1 TH 1 1 The following table shows the settings of the DIP switch S3 depending on the motor and the nominal output current of the inverter Motor Electronics cover DIP switch S...

Page 153: ...0 1 1 3 stages smaller m 1 0 1 2 stages smaller BE1A 230 V 1 0040 4 0 A W 0 m 1 1 1 3 stages smaller 0055 5 5 A W 0 m 1 DRN80MK4 0020 2 0 A W 0 0 0 Adjusted m 1 BE1B 230 V 0 0025 2 5 A W 0 1 0 1 stag...

Page 154: ...0 0 Adjusted m 1 BE1C 230 V 1 0040 4 0 A W 0 1 0 1 stage smaller m 1 0 0 Adjusted 0055 5 5 A W 0 0 1 2 stages smaller m 1 1 0 1 stage smaller DRN90L4 0020 2 0 A W 0 m 1 BE2B 230 V 0 0025 2 5 A W 0 m...

Page 155: ...ignment in rela tion to the inverter power Type nom inal voltage S3 11 S3 22 S3 3 S3 4 Motor power MGF 1 C 0 0020 2 0 A W 0 0 0 Adjusted 0025 2 5 A 1 0 1 stage smaller 0032 3 2 A 0 1 2 stages smaller...

Page 156: ...ction FCB 05 Speed control 6 7 2 Startup in Expert mode In Expert mode perform startup of the devices using the MOVISUITE engineering software of SEW EURODRIVE 25882306443 The startup procedure is div...

Page 157: ...ault responses Overview Axis module Power supply monitoring Functions Setup Access rights Resetting device parameters Checklist for startup The following checklist lists the necessary steps for comple...

Page 158: ...2 Function keys Function according to bottom line on color display 3 RUN key Start 4 I key Information 5 STOP key Stop 6 OK key Acknowledgment 7 key Left 8 key Right 9 key Down 10 key Up 11 Function...

Page 159: ...uctions MOVIMOT flexible 159 Symbols used The available functions are shown with pictograms in the keypad display Startup Manual mode Optimization of the control mode Application Diagnostics Parameter...

Page 160: ...A keypad The following figure shows the CBG11A keypad 1 Color display OK STOP RUN Esc 1 4 3 7 6 5 9 8 2 2 Esc key 3 RUN key Start 4 STOP key Stop 5 OK key Acknowledgment 6 key Left 7 key Right 8 key D...

Page 161: ...keypad Operating Instructions MOVIMOT flexible 161 Symbols used The available functions are shown with pictograms in the keypad display Diagnostics Data management Startup Manual mode Parameter tree K...

Page 162: ...ion of the digital inputs Setting CW CCW setpoint changeover DI01 Fixed setpoints positive rotation direc tion DI02 Fixed setpoints negative rotation direc tion DI03 Potentiometer f2 DI04 Fault reset...

Page 163: ...r Application limit positive speed or the parameter Application limit negative speed are used to scale the speed setpoint f1 For the application limit refer to the MOVISUITE parameter tree in the foll...

Page 164: ...ed by moving system or machine The regenerative energy can cause dangerous voltages at the terminals or plug con nectors even when the supply voltage is disconnected Severe or fatal injuries Never tou...

Page 165: ...tes on disabling DynaStop 3 Disconnect all components from the voltage supply and use an external discon necting device to avoid an unintentional re connection 4 Completely remove the electronics cove...

Page 166: ...eters Setting Behavior at motor standstill Brake DynaStop Motoring position hold control Effect on the the motor shaft 8563 1 Behavior at standstill Path Functions Drive functions FCB02 Stop default D...

Page 167: ...the voltage supply Wait for at least the following time before removing the electronics cover 5 minutes NOTICE Increased wear of the switch contacts Destruction of the switch contacts Do not operate t...

Page 168: ...ng can be freely con figured 1 CW CCW setpoint changeover Direction of rotation positive nega tive 2 Speed setpoints Fault reset Fixed setpoint processing mode Mechanical setting elements 2 Enable fix...

Page 169: ...f rotation coun terclockwise rotation Speed setpoint via the motor poten tiometer function Fault reset Fixed setpoint processing mode Mechanical setting elements 6 CW CCW primary frequency Direction o...

Page 170: ...urces Unipolar fixed setpoint Bipolar fixed setpoint Fixed setpoint analog setpoint Fixed setpoint analog setpoint No function Potentiometer f1 Potentiometer f2 DIP switch S2 2 Scaling of analog input...

Page 171: ...etpoint t1 is active 1 0 1 0 x Illuminated in green The drive unit is running in positive direction of rotation clockwise rotation with speed setpoint f2 The acceleration setpoint t1 is active 1 1 0 1...

Page 172: ...of the fixed setpoint The acceleration setpoint t1 is active 1 1 0 1 x Illuminated in green The drive unit is running with the fixed speed setpoint 3 The direction of rotation is specified by the sig...

Page 173: ...speed setpoint f1 2 The acceleration setpoint t1 is active 1 1 1 0 x Illuminated in green The drive unit is running in positive direction of rotation clockwise rotation with speed setpoint f2 The acc...

Page 174: ...fined by the parameter Accel eration of the motor potentiometer function 1 1 0 x Illuminated in green The drive unit is running in positive direction of rotation clockwise rotation with decreasing spe...

Page 175: ...ined by the parameter Accel eration of the motor potentiometer function 1 1 0 x Illuminated in green The drive unit is running in negative direction of rotation counterclockwise rotation with the decr...

Page 176: ...ion The acceleration setpoint t1 is active 1 1 0 0 120 kHz x Illuminated in green The drive unit is running in negative direction of rotation counterclockwise rotation with the speed setpoint defined...

Page 177: ...device you can use the manual mode function of the MOVISUITE engineering software 1 First connect the PC to the device see chapter PC connection 2 Start the MOVISUITE engineering software and add the...

Page 178: ...emains active even after a fault reset Deactivation WARNING Risk of injury if the device starts up unintentionally Severe or fatal injuries Before deactivating manual mode take measures to prevent the...

Page 179: ...can control the device using the controls in the MOVISUITE Manual mode window 36028819001133963 Controller 1 Set the setpoint speed using the edit box 3 or graphic input 6 2 To specify the direction...

Page 180: ...n Reference travel Timeout 1 2 3 4 Key 1 Key 2 Key 3 Key 4 7 4 Drive unit behavior in case of a voltage failure The motor of the drive unit has the following function when the drive is in motion In ca...

Page 181: ...safety measures NOTICE Setting the controller inhibit when the decentralized frequency inverter is running will activate DynaStop This can cause high torque loads which may damage the in verter and t...

Page 182: ...e Inhibit the functions using the parameter Releasing the brake deactivating DynaStop with FCB 01 enable 0 path Functions Drive functions FCB 01 Output stage inhibit In case the output stage is inhibi...

Page 183: ...tion Releasing the brake deactivating DynaStop with FCB 01 2 to a digital input 2 18014420484362123 Control via process data bit not available with DBC designs Assign the function Releasing the brake...

Page 184: ...s used on inclining downward slopes or for vertical conveyors without free hanging loads adhere to the basic safety and health requirements e g the EG Machinery Directive 2006 42 EG The behavior of th...

Page 185: ...ed brake released DynaStop deacti vated If the enable signals are revoked the drive deceler ates according to the active deceleration setpoint When the drive reaches speed 0 DynaStop is not activated...

Page 186: ...ve t t1 t t2 1 2 30807079819 1 Parameter Behavior at standstill Drive not energized brake applied DynaStop acti vated factory setting 2 Parameter Behavior at standstill Drive energized brake released...

Page 187: ...standstill rotational speed 0 the DynaStop function behaves as set in parameter Apply brake DynaStop in STO state Path Functions Drive functions FCB 01 Output stage inhibit Brake DynaStop Index Param...

Page 188: ...ynaStop in STO state 1 yes Path Functions Drive functions FCB01 Output stage inhibit Brake DynaStop t Time t1 Point of time when deceleration ramp is initiated t2 Point of time when STO is triggered t...

Page 189: ...are revoked the drive deceler ates according to the active deceleration setpoint When the speed is 0 the brake remains released Motor position hold control is active Drive not energized brake applied...

Page 190: ...TE 2 In the parameter tree 6 select the Status node The current fault messages can be found in the Fault status 5 group Additional information on the causes for the Not ready status can be found in th...

Page 191: ...cation limit For n 0 Brake applied and output stage off Application stop with output stage inhibit with self reset Emergency stop with output stage inhibit The inverter stops with the set emergency st...

Page 192: ...se failure val ues below threshold defined by the user index 8351 5 8622 4 No response Warning Application stop with out put stage inhibit Emergency stop with out put stage inhibit Inhibit output stag...

Page 193: ...ure current para meter set prewarning 8442 5 No response Warning Application stop with out put stage inhibit Emergency stop with out put stage inhibit Inhibit output stage Electromechanical capa city...

Page 194: ...out put stage inhibit Inhibit output stage Encoder fault Here you can set the device re sponse to an encoder fault 8622 14 Application stop with out put stage inhibit Emergency stop with out put stage...

Page 195: ...nected drives Severe or fatal injuries Prevent unintended startup Acknowledge fault message by Switch the supply system off and on again Via the controller PLC Send reset command 8 5 Description of st...

Page 196: ...ve enable is active Yellow Steady light Ready but unit inhibited Line voltage is OK The output stage is locked Green Flashes slowly 0 5 Hz Unit enabled but condition manual mode local mode The output...

Page 197: ...1 2 Brake fault 13 5 24 Encoder 1 fault 16 5 8 10 20 27 Startup fault 19 1 9 Process data fault 20 2 11 Device monitoring fault 23 4 Power section fault 25 2 7 20 21 30 31 61 70 Parameter memory monit...

Page 198: ...9 3 4 8 Control mode fault 10 2 99 Data Flexibility fault 11 7 8 Temperature monitoring fault 13 1 3 6 7 8 9 11 13 15 22 23 Encoder 1 fault 16 2 11 12 30 Startup fault 17 7 Internal processor fault 18...

Page 199: ...o high Connect a smaller motor Current supply Check the current supply Current transformer Check the current transformer Ramp limit deactivated and set ramp time too short Increase the ramp time Phase...

Page 200: ...stage of brake chopper defective Replace the defective brake chopper 8 6 4 Fault 6 Line fault Subfault 6 1 Description Line phase failure Response Line phase failure Cause Measure Missing line phase...

Page 201: ...Description Speed monitoring generator mode Response Output stage inhibit Cause Measure Speed controller operates at setting limit mecha nical overload or phase failure in supply system or motor Incr...

Page 202: ...or torque control with U f control mode Use a control mode that supports the required operating mode Connect an encoder if neces sary Select an operating mode that is supported by the current control...

Page 203: ...RIVE Service Subfault 9 9 Description Parameter measurement not possible with active motor type Response Output stage inhibit Cause Measure Parameter measurement is possible only with asynchronous and...

Page 204: ...ause Measure Memory area violated while accessing array For example an array access results in writing beyond the permitted memory range Check the program Subfault 10 4 Description Stack Response Appl...

Page 205: ...ess data see parameter list Subfault 10 9 Description CRC code Response Application stop output stage inhibit Cause Measure Wrong CRC checksum of code Load the program again The program memory is corr...

Page 206: ...educe the load Reduce the rms value of the output current Reduce the PWM frequency Ensure sufficient cooling Reduce the ambient temperature Subfault 11 3 Description Device utilization Response Output...

Page 207: ...at temperature sensor of heat sink Contact the SEW EURODRIVE Service 8 6 10 Fault 12 Brake Subfault 12 1 Description Brake output Response Application stop output stage inhibit Cause Measure No brake...

Page 208: ...ibit Cause Measure Brake control has been activated although the hardware is not equipped with the matching module Select another brake type or brake connection Subfault 12 5 Description Short circuit...

Page 209: ...oder is faulty Subfault 13 2 Description Unknown encoder type Response Encoder 1 latest critical fault Cause Measure Encoder type not known and not supported by device Check the encoder type Contact S...

Page 210: ...sources light beam inter rupted reflector data cables etc Clean the sensor Subfault 13 6 Description Signal level too low Response Encoder 1 latest critical fault Cause Measure Vector below permitted...

Page 211: ...sine encoder Switch the device off and on again Check the wiring Check interference sources e g from the area of EMC Check the encoder Replace if necessary Note In Emergency mode manual mode you can...

Page 212: ...t Cause Measure Encoder signaled emergency Check interference sources e g from the area of EMC Check the startup parameters Note In Emergency mode manual mode you can move the drive using the motor en...

Page 213: ...oder is within the configured path range Check the limits Check for correct settings of encoder numer ator denominator factors Check interference sources e g from the area of EMC Check the startup par...

Page 214: ...e using the motor encoder even if the external position encoder is faulty Subfault 13 19 Description Permanent low level in data line Response Encoder 1 latest fault Cause Measure Permanent low level...

Page 215: ...fault critical Response Encoder 1 latest critical fault Cause Measure Encoder signaled internal fault Check the wiring Check interference sources light beam inter rupted reflector data cables etc Repl...

Page 216: ...Emergency mode manual mode you can move the drive using the motor encoder even if the external position encoder is faulty Subfault 13 26 Description Digital motor integration fault critical Response...

Page 217: ...ting up thermal model not yet completed Check the parameters of the thermal motor model and perform startup Subfault 16 5 Description Current limit smaller than magnetizing current of the motor Respon...

Page 218: ...tual position source in encoder as signment of the active drive train Index 8565 3 or 8566 3 If no encoder is installed activate the FCBs only using torque control or speed control op erating mode Sub...

Page 219: ...utput stage inhibit Cause Measure During startup using nameplate data It is not possible to calculate the number of pole pairs ac curately from nominal frequency and nominal speed Enter the number of...

Page 220: ...torque Subfault 16 27 Description Maximum current or maximum torque not plausible Response Output stage inhibit Cause Measure During startup using nameplate data Maximum current or maximum torque not...

Page 221: ...fault Subfault 17 7 Description Exception error Response Output stage inhibit Cause Measure Exception trap in CPU Contact the SEW EURODRIVE Service 8 6 14 Fault 18 Software error Subfault 18 1 Descrip...

Page 222: ...e off and on again If the fault occurs repeatedly replace the device and send it together with the fault number to SEW EURODRIVE For further support contact SEW EURODRIVE Service Subfault 18 8 Descrip...

Page 223: ...t 18 13 Description Calibration data Response Output stage inhibit System state Fault acknowledgment with CPU reset Cause Measure Calibration data not plausible Load valid calibration data 8 6 15 Faul...

Page 224: ...cted via process data Specify an existing FCB number for FCB activa tion via process data Subfault 19 6 Description Mass moment of inertia setpoint violation Response Emergency stop output stage inhib...

Page 225: ...tedly replace the device For further support contact SEW EURODRIVE Service Subfault 20 2 Description Supply voltage overload Response Output stage inhibit Cause Measure For MOVIDRIVE system the curren...

Page 226: ...fective Contact the SEW EURODRIVE Service Subfault 20 10 Description Fan supply voltage fault Response Emergency stop output stage inhibit Cause Measure Supply voltage of fan missing Check the connect...

Page 227: ...tartup or perform a new startup Subfault 21 4 Description Invalid label Response Output stage inhibit Cause Measure The connected drive contains invalid data Replace the drive Subfault 21 5 Descriptio...

Page 228: ...onent fault status Subfault 23 4 Description Hardware fault Response Output stage inhibit Cause Measure A fault occurred in a hardware component of the power section e g Overcurrent hardware com parat...

Page 229: ...DRIVE Service Subfault 23 8 Description Parameter communication error Response Emergency stop output stage inhibit Cause Measure Power section communication interface detected error in parameter commu...

Page 230: ...s Fault status parameter Manual fault reset The power section was replaced and differs in its power rating or voltage from the original power section Check whether the configuration is correct and rep...

Page 231: ...ectronics version conflict Response Output stage inhibit Cause Measure Wrong version of calibration data of control elec tronics Contact the SEW EURODRIVE Service Subfault 25 16 Description Power sect...

Page 232: ...fault 25 30 Description Initialization error replaceable memory module Response Output stage inhibit Cause Measure The formatting of the replaceable memory module does not match Restore delivery state...

Page 233: ...y stop output stage inhibit Cause Measure Failed to create restore point Delete restore point Subfault 25 70 Description Incompatible card configuration Response Emergency stop output stage inhibit Ca...

Page 234: ...6 21 Fault 28 FCB drive functions Subfault 28 1 Description FCB 11 12 Timeout while searching zero pulse Response Emergency stop output stage inhibit Cause Measure Failed to find zero pulse of encoder...

Page 235: ...h fixed stop Response Emergency stop output stage inhibit Cause Measure Hardware limit switch or reference cam that has not been selected was approached during refer ence travel to fixed stop Check wh...

Page 236: ...ses Response Output stage inhibit Cause Measure Significantly different values determined in the three phases while measuring stator resistances Check whether the motor is connected cor rectly Check a...

Page 237: ...for modulo minimum and mod ulo maximum Subfault 28 15 Description FCB 25 Timeout Response Output stage inhibit Cause Measure Measuring rotor resistance LSigma or stator in ductance not completed Cont...

Page 238: ...swapped 8 6 23 Fault 30 Software limit switches Subfault 30 1 Description Positive limit switch approached Response SW limit switches current drive train Cause Measure Positive software limit switch a...

Page 239: ...motor 1 Response Output stage inhibit Cause Measure Temperature sensor of motor 1 signals overtem perature Allow motor to cool down Check for motor overload Check whether the correct temperature sens...

Page 240: ...is rupted e g via MOVILINK DDI Check the cabling Subfault 31 9 Description Temperature too low temperature sensor motor 1 Response Warning with self reset Cause Measure Temperature signaled by tempera...

Page 241: ...ture sensor KY KTY was parameterized instead of PK Pt1000 Subfault 31 15 Description Temperature sensor prewarning motor 2 Response No response Cause Measure Temperature signaled by temperature sensor...

Page 242: ...tion signal period Check for correct setting of the EtherCAT SBusPLUS configuration in the MOVI C CONTROLLER Subfault 32 4 Description No synchronization signal Response External synchronization Cause...

Page 243: ...tart local operation Scope measurement loaded from device Reset the fault Restart local operation Subfault 32 12 Description Manual mode timeout Response Manual mode timeout response Cause Measure Com...

Page 244: ...ause Measure Error checking compatibility of function block Contact the SEW EURODRIVE Service Subfault 33 8 Description SW function block configuration Response Output stage inhibit Cause Measure Erro...

Page 245: ...bitrary or Replaceable memory module Switch the device off and on again Subfault 33 13 Description Memory module removed Response Output stage inhibit System state Fault acknowledgment with CPU reset...

Page 246: ...use Measure Process data configuration changed during active process data operation Stop the process data and make your changes Then start the process data again Perform a reset Doing so will stop the...

Page 247: ...technology level Enter an activation key for the required technolo gy level You can find the required level in the parameter 8438 13 Technology level Required level Subfault 35 4 Description Activatio...

Page 248: ...erance Mechanical components cannot move freely or are blocked Make sure mechanical parts can move freely and check whether they are blocked Subfault 42 2 Description Jog mode lag error Response Outpu...

Page 249: ...ll Set P component of the position controller to a larger value Speed controller parameters set incorrectly Check controller parameters Value of lag error tolerance too small Increase the lag error to...

Page 250: ...URODRIVE together with the fault number For further sup port contact SEW EURODRIVE Service Subfault 45 2 Description Option interface Response Fieldbus timeout response Cause Measure Basic device dete...

Page 251: ...ubfault 45 9 Description Fieldbus interface warning Response Warning Cause Measure Basic device detects non critical fault on internal interface for fieldbus connection Reset the fault If the fault oc...

Page 252: ...ice Subfault 46 2 Description Invalid variant Response Output stage inhibit Cause Measure Plugged safety card design does not match in verter type Remove the safety card Use the correct safety card de...

Page 253: ...fer to the fault reported by the subcomponent index 8365 3 Subfault 46 52 Description Critical fault Response Output stage inhibit with self reset Cause Measure Safety card signals subcomponent fault...

Page 254: ...large Check the assignment of motor and inverter and check the dimensioning of the system Subfault 52 4 Description Parameterization of current limit characteristic Response Output stage inhibit Caus...

Page 255: ...shock caused by dangerous voltages in the connection box Dangerous voltages can still be present for up to 5 minutes after disconnection from the power supply system Severe or fatal injuries Before re...

Page 256: ...cover with the same FS logo 4 Set all the control elements e g DIP switches see Startup chapter on the new electronics cover in the same way as the controls of the previous electronics cover 5 Remove...

Page 257: ...module 5 Set the DIP switches on the new memory module in the same way as the control elements of the previous memory module 6 Insert the new memory module in the new electronics cover 7 Place the ele...

Page 258: ...g the electronics cover you also have to carry out the steps described in chapter Replacing the electronics cover 3 Remove the defective device Observe the notes in chapter Mechanical installa tion 4...

Page 259: ...shock caused by dangerous voltages in the connection box Dangerous voltages can still be present for up to 5 minutes after disconnection from the power supply system Severe or fatal injuries Before r...

Page 260: ...the inspec tion Check corrosion protection Tropical Asia Africa Central and South America Aus tralia New Zealand ex cluding tem perate zones Packed in containers with desiccant and moisture indicator...

Page 261: ...effect can damage the capacitors if the device is connected directly to the nominal voltage after a longer period of storage If you have not per formed maintenance regularly SEW EURODRIVE recommends...

Page 262: ...azardous to health and the environment These materials must be collected and disposed of separately Oil and grease Collect used oil and grease separately according to type Ensure that the used oil is...

Page 263: ...021619739284235 1 Display of operating and drive running hours performed 2 Display of active power and active energy 9 2 Inspection and maintenance intervals The following table shows the inspection a...

Page 264: ...ble 264 Time interval What to do Who is permitted to perform the work Each time the cover electronics cover is opened Visual inspection of the gasket between connection box and cover electronics cover...

Page 265: ...working on the device and secure it against unintentional reconnec tion to the voltage supply Secure the output shaft against rotation Before removing the electronics cover wait for at least the foll...

Page 266: ...e to property When the cover is removed from the connection box you have to protect the cover and the wiring space from humidity dust or foreign particles Make sure that the cover is mounted properly...

Page 267: ...Possible damage to prop erty Make sure not to damage the sealing surfaces when removing the gasket Loosen the used gasket by levering it off the retaining cams Doing so will be easier if you adhere t...

Page 268: ...e gloves for cleaning Work may only be carried out by qualified personnel Clean the sealing surfaces of the connection box and the electronics cover care fully 30561550987 6 Place the new gasket on th...

Page 269: ...vice using the applicable operating in structions 8 Place the electronics cover on the connection box again and fasten it Proceed as follows when installing the electronics cover Insert the screws and...

Page 270: ...zes complexity The key features of the SEW Workbench are Selection of the application Calculation of gear unit and motor Price optimized configuration Comparison of different solutions Inverter calcul...

Page 271: ...tor equipment brake plug connector thermal motor protection etc Selecting the frequency inverter Specify control mode Check motor inverter assignment Specify PWM frequency Check if the frequency inver...

Page 272: ...tic of the motor depending on the speed The dynamic and thermal limits must be observed when selecting the motor 10 5 1 Thermal limit characteristic curve The mean motor speed and the effective torque...

Page 273: ...0 2 1 3 n MN nbase M 24537317259 1 S1 operation with self cooling 2 S1 operation with external cooling 3 Mechanical limit for gearmotors Typical characteristic curve of synchronous motors 0 100 200 3...

Page 274: ...hrough the rotational speed 0 are also pos sible However continuous operation of asynchronous motors without encoder at low speeds is not possible The minimum speeds that must not be permanently under...

Page 275: ...d asynchronous motors in control mode CFC In comparison to control mode VFCPLUS higher dynamic properties can be achieved using CFC The full motor magnetization is maintained in each operating state s...

Page 276: ...e sensors KTY84 130 SEW EURODRIVE designation KY KTY Pt1000 SEW EURODRIVE designation PK 10 5 7 Synchronous servomotors in control mode ELSM The control mode ELSM allows for dynamic use of the entire...

Page 277: ...ciency class IE1 IE4 50 Efficiency at 50 of the rated power 75 Efficiency at 75 of the rated power 100 Efficiency at 100 of the rated power IA IN Starting current ratio MA MN Starting torque ratio MH...

Page 278: ...6 73 6 75 9 75 3 5 2 2 4 2 0 2 6 DR2S80M4 1 1 7 4 1415 2 45 0 80 79 5 80 3 78 9 5 5 2 5 2 1 2 7 1 DR2S56 motors will be available from spring 2019 Further information for motors and brakemotors DR2S m...

Page 279: ...3 4 0 74 84 6 86 1 85 6 7 5 2 7 2 0 3 3 DRN100LS4 2 2 14 5 1450 4 75 0 76 86 4 87 5 86 9 7 1 2 9 2 2 3 3 DRN100L4 3 19 7 1456 6 8 0 76 87 3 88 3 87 8 8 2 3 4 2 3 3 7 Further information on motors and...

Page 280: ...nverter 0020 0025 0032 0040 0055 IN A 2 2 5 3 2 4 5 5 Imax A 6 7 5 9 6 12 16 5 Motor DR2S56MR4 Mpk Nm 1 81 nbase min 1 744 Imax 31 DR2S56M4 Mpk Nm 1 78 nbase min 1 726 Imax 31 DR2S63MSR4 Mpk Nm 2 25 n...

Page 281: ...2 16 5 Motor DRN63MS4 Mpk Nm 2 25 nbase min 1 925 Imax 41 DRN63M4 Mpk Nm 3 25 nbase min 1 953 Imax 58 DRN71MS4 180 W Mpk Nm 4 3 nbase min 1 1089 Imax 70 DRN71MS4 250 W Mpk Nm 4 25 nbase min 1 1105 Ima...

Page 282: ...r M1m 100 C Maximum dynamic braking torque in case of emergency off M1max Minimal averaged dynamic braking torque in case of emergency off at 100 C M2 20 C Nominal torque for slipping brake disk relat...

Page 283: ...5 3 3 6 21 4 21 6 7 5 5 1 5 7 1 92 CMP63L 7 1 4 95 30 4 29 7 10 3 7 2 7 5 2 69 CMP71S 6 4 4 9 19 2 25 8 7 6 7 7 3 04 4500 CMP40S 0 5 1 2 1 9 6 1 1 3 0 1 CMP40M 0 8 0 95 3 8 6 0 1 6 0 15 CMP50S 1 3 1...

Page 284: ...r neck Base speed of the motor MOVIMOT flexible 400 V rated speed 2000 min 1 fPWM 4 kHz non ventilated Inverter 0020 0025 0032 0040 0055 IN A 2 2 5 3 2 4 5 5 Imax A 6 7 5 9 6 12 16 5 Motor CMP71S Mpk...

Page 285: ...n 1 713 Imax 256 CMP50M Mpk Nm 7 56 8 88 10 3 nN min 1 1795 1468 1069 Imax 300 300 299 CMP50L Mpk Nm 8 51 10 3 12 4 14 4 15 4 nN min 1 2067 1775 1437 1107 908 Imax 300 300 300 300 246 CMP63S Mpk Nm 7...

Page 286: ...Mpk Nm 3 8 nN min 1 937 Imax 298 CMP50S Mpk Nm 4 72 5 2 nN min 1 2159 1818 Imax 300 283 CMP50M Mpk Nm 5 89 7 07 8 51 9 83 10 3 nN min 1 3315 2943 2522 2140 1995 Imax 300 300 300 300 237 CMP50L Mpk Nm...

Page 287: ...r neck Base speed of the motor MOVIMOT flexible 400 V rated speed 2000 min 1 fPWM 8 kHz non ventilated Inverter 0020 0025 0032 0040 0055 IN A 2 2 5 3 2 4 5 5 Imax A 6 7 5 9 6 12 16 5 Motor CMP71S Mpk...

Page 288: ...n 1 713 Imax 256 CMP50M Mpk Nm 7 56 8 88 10 3 nN min 1 1795 1468 1069 Imax 300 300 299 CMP50L Mpk Nm 8 51 10 3 12 4 14 4 15 4 nN min 1 2067 1775 1437 1107 908 Imax 300 300 300 300 246 CMP63S Mpk Nm 7...

Page 289: ...937 Imax 298 CMP50S Mpk Nm 4 72 5 2 nN min 1 2159 1818 Imax 300 283 CMP50M Mpk Nm 5 89 7 07 8 51 9 83 10 3 nN min 1 3315 2943 2522 2140 1995 Imax 300 300 300 300 237 CMP50L Mpk Nm 6 13 7 5 9 29 11 1 1...

Page 290: ...3 51 3 8 nN min 1 2089 1629 Imax 300 277 CMP50S Mpk Nm 3 97 4 63 5 2 nN min 1 3710 3204 2766 Imax 300 300 285 CMP50M Mpk Nm 4 64 5 65 6 93 8 22 10 1 nN min 1 5077 4645 4131 3658 2998 Imax 300 300 300...

Page 291: ...iciency MOVIGEAR classic 400 V connection type of motor W For the permitted values for Imax refer to chapter Technical data and dimension sheets Permitted currents speeds and torques in the MOVIGEAR c...

Page 292: ...of the motor neck Base speed of the motor MOVIGEAR classic 400 V rated speed 2000 min 1 fPWM 4 8 kHz non ventilated Inverter 0020 0025 0032 0040 0055 IN A 2 2 5 3 2 4 5 5 Imax A 6 7 5 9 6 12 16 5 Moto...

Page 293: ...hing power semiconductors lets them heat and cool down cyclically Due to the different thermal time constants large temper ature differences can occur between power semiconductor and heat sink Dynamic...

Page 294: ...of a load and a load relief period In the load re lief period the output current must not exceed the specified value After this load relief period overload is possible again t t 1 t2 I Iout1 Iout2 18...

Page 295: ...nt that can correspond to the peak value of the sine current depending on the phase position is flowing It is particularly important to consider output frequencies fA 3 Hz 0 50 100 150 200 250 300 0 1...

Page 296: ...y 10 K The tripping current must be reduced by 2 for every 10 K Do not exceed a maximum ambient temperature of 80 C 10 8 2 Technical data of BW100 005 K 1 5 and BW150 003 K 1 5 Power diagrams The foll...

Page 297: ...from the cycle duration ttot and the braking time tB using the following formula ED t t B tot 20179430539 ED Cyclic duration factor tB Braking time ttot Cycle duration INFORMATION The cycle duration...

Page 298: ...Selecting the braking resistor Operating Instructions MOVIMOT flexible 298 Overload factor OF Flatpack resistors 1 10 1 10 100 Y X 20532478731 ED 1 3 6 15 25 40 60 80 100 OF 35 15 9 4 3 3 2 1 4 1 2 1...

Page 299: ...ing power of the braking resistor is calculated as follows P U R ZK max max 2 1 4 15156065419 Pmax Maximum peak braking power that the braking resistor can absorb UDCL_max Maximum DC link voltage R Br...

Page 300: ...sheers Braking resist ors 2 Determine the overload capacity Determining the overload factor e g for a flatpack resistor at a cyclic duration factor cdf of 25 from the respective diagram Overload fact...

Page 301: ...tegrated temperature switch The temperature switch is thermally coupled to the braking resistor and switches an NC contact in case of overtemperature of the braking resistor The braking resistor inver...

Page 302: ...Technology from SEW EURODRIVE The CE mark on the nameplate represents conformity with the low voltage directive 2014 35 EU and the EMC directive 2014 30 EU 11 1 2 UL approval in preparation US LISTED...

Page 303: ...ion 11 3 Technical data 11 3 1 General technical data Input MOVIMOT flexible flange size electronics cover MMF 1 Sizes of the electronics cover Size 1 without cooling fins Size 1 with cooling fins Typ...

Page 304: ...nal output current 2 0 A 2 5 A 3 2 A 4 0 A 5 5 A Motor power asynchronous motor PMot 0 55 kW 0 75 kW 1 1 kW 1 5 kW 2 2 kW Output voltage UA 0 Uline Nominal output current fPWM 4 kHz IN 2 0 A 2 5 A 3 2...

Page 305: ...s cover DFC 0020 DFC 0025 DFC 0032 DFC 0040 DFC 0055 Nominal output current 2 0 A 2 5 A 3 2 A 4 0 A 5 5 A Ambient temperature See chapter Environmental conditions Degree of protection IP Standard IP65...

Page 306: ...ime for Power off 10 s Duty type S1 DB according to EN 60034 1 Type of cooling Natural cooling to DIN 41751 and EN 61800 5 1 Signaling functions Display elements on the housing to indicate the device...

Page 307: ...installation weatherproof EN 60721 3 3 class 3K3 ambient temperature 25 C to 60 C Non condensing no moisture condensation IN motor reduction 3 IN per K at 40 C to 60 C Chemically active sub stances Ex...

Page 308: ...100 80 60 40 20 0 60 1 2 31311096843 1 3 IN per K at 40 C to 60 C 2 2 5 IN per K at 35 C to 60 C Only for MOVIMOT flexible with an electronics cover 5 5 A and option B brake control Derating depending...

Page 309: ...e sensors DC 24 V output X9 24V_OUT UOUT DC 24 V 10 20 according to EN 61131 2 External voltage proof and short circuit proof Permitted output current IOUT 100 mA 0V24_OUT 11 3 7 Digital inputs Digita...

Page 310: ...47 5 1 only SELV or PELV circuits 11 3 9 Analog input Analog input Number of inputs 1 Input type Single ended input 0V24 Voltage input Vin DC 0 to 10 V Resolution 11 bit Internal resistance Ri 10 k Cu...

Page 311: ...Maximum Input voltage range X9 1 and X9 21 DC 3 V DC 24 V DC 30 V Input capacitance against STO_M 300 pF 500 pF Input capacitance against GND 300 pF 500 pF Power consumption at DC 24 V F_STO_P1 150 m...

Page 312: ...urn absolute encoder 12 bits 4096 inc 16 bits 32 767 32 768 MOVILINK DDI coaxial 11 3 12 Technical data of the CBG keypads Keypad CBG11A CBG21A Part number 28232646 28238133 Interfaces D sub 9 pin fem...

Page 313: ...of the brake AC 110 V to AC 500 V DC 24 V Holding current of the brake IH max 0 6 A max 3 0 A Preferred brakes HV brake control1 DC 24 V brake control2 Brake types Preferred brakes allow for extended...

Page 314: ...ative energy More functions in preparation 1 See duty type B on the nameplate of the electronics cover 2 See BES option on the nameplate of the MOVIMOT flexible device 11 5 Braking resistors 11 5 1 Ov...

Page 315: ...Cycles hour Calculation example The known values are Average braking power 144 W Deceleration ramp 2 s 200 brake applications per hour Calculating the energy from the power of the deceleration ramp W...

Page 316: ...rative energy Degree of protection IP65 IP65 Resistance 100 150 Power rating in S1 100 cdf 200 W 100 W Dimensions W H D 252 15 80 mm 146 15 80 mm Cable length 1 5 m 1 5 m Assigned grids BS 005 part nu...

Page 317: ...agrams of the braking resistors BW100 005 K 1 5 BW150 003 K 1 5 0 2 2 0 0 4 0 6 0 8 0 1 1 0 1 2 6 7 8 9 100 3 4 5 10 20 30 40 50 60 70 80 BW100 005 BW150 003 25298658059 1 Power in KW 2 Cyclic duratio...

Page 318: ...of the external braking resistor BW100 005 K 1 5 216 252 10 6 60 15 15 5 80 204 4 6 8 1500 25298780043 Dimension drawing for the BS protective grid The following figure shows the dimensions of the BS...

Page 319: ...braking resistors BW150 006 T and BW100 009 T 0 1 1 10 100 1 10 100 1 BW150 006 T BW100 009 T 2 25298798219 1 Power in KW 2 Cyclic duration factor cdf in ED Cyclic duration factor of the braking resis...

Page 320: ...g resistors Operating Instructions MOVIMOT flexible 320 Dimension drawing of BW100 009 T The following figure shows the dimensions of the external braking resistor BW100 009 T 75 160 174 162 7 316 65...

Page 321: ...xible 321 11 6 Mounting kit for braking resistor BW C INFORMATION The BW C braking resistor must always be mounted and installed by the customer Observe the installation instructions Braking resistor...

Page 322: ...1 5 M4C 18272916 BW100 002 K 1 5 M4C 11 6 2 Technical data Type BW100 001 BW100 002 Nominal continuous power at Tamb 40 C 100 W 200 W Resistance value RBW 100 10 100 10 Design Flat design Connections...

Page 323: ...0 150 150 150 150 25 250 250 250 250 250 12 300 300 300 300 300 6 500 500 500 500 500 cdf Cyclic duration factor of the braking resistor in relation to a cycle duration TD 120 s BW100 002 Current carr...

Page 324: ...11 6 4 Dimension drawing b B a a1 A A1 D C 9007224554230283 A A1 B C D a a1 b mm mm mm mm mm mm mm mm 18272886 BW100 001 K 1 5 M2C 126 0 89 0 148 2 61 8 7 111 0 106 0 54 7 18272908 BW100 002 K 1 5 M2...

Page 325: ...approvals independent of the inverter 11 7 2 Technical data Line choke ND0070 503 ND0160 503 ND0300 503 ND0420 503 Part number 17984173 17984181 17983800 17983819 Nominal line voltage UN 3 AC 230 V 50...

Page 326: ...imension drawing d b B E C a A 31249196171 Line choke Main dimensions in mm Mounting dimensions in mm Connection A B C E a b d PE ND0070 503 78 57 105 56 65 40 4 8 M4 ND0160 503 96 70 120 65 71 54 4 8...

Page 327: ...s M25 1 5 6 8 Nm 18247350 Pressure com pensation screw fittings made of stain less steel 1 piece M16 1 5 4 Nm 28214617 EMC cable gland brass nickel plated 10 pcs M16 1 5 4 Nm 5 to 9 mm 18204783 10 pcs...

Page 328: ...read made of stainless steel 10 pcs M12 1 0 2 3 Nm 18202799 M12 plug for plug con nector with female thread made of stain less steel 10 pcs M12 1 0 2 3 Nm 18202276 1 The specified torques must be adhe...

Page 329: ...mm2 Copper Insulation Polypropylene 0 24 mm Colors DIN 47100 yellow green pink gray blue red black purple pink and gray red and blue brown white 2 Inner sheath ing TPE O halogen free Color Nature 3 F...

Page 330: ...Hz 1 min Operating voltage Max AC 300 V UL Insulation resis tance 500 M km Operating tempera ture 50 C to 80 C fixed installation 30 C to 80 C cable carrier 20 C to 60 C cable carrier with mechanical...

Page 331: ...ns MOVIMOT flexible 331 11 10 Mounting positions 11 10 1 Design MMF1 The following mounting positions are possible for the device M2 M3 M1 M5 M4 30568734347 11 10 2 Design MMF3 The following mounting...

Page 332: ...ata and dimension sheets Device dimension drawings Operating Instructions MOVIMOT flexible 332 11 11 Device dimension drawings 11 11 1 Design MMF1 165 100 138 162 228 243 7 13 5 7 7 30564611595 291294...

Page 333: ...cal data and dimension sheets Device dimension drawings Operating Instructions MOVIMOT flexible 333 11 11 2 Design MMF1 with cooling fins 185 100 138 7 162 168 228 243 13 5 7 7 30564620171 29129451 EN...

Page 334: ...1 Technical data and dimension sheets Device dimension drawings Operating Instructions MOVIMOT flexible 334 11 11 3 Design MMF3 168 159 178 312 337 353 100 7 14 7 14 7 7 30564628747 29129451 EN 12 201...

Page 335: ...al data and dimension sheets Device dimension drawings Operating Instructions MOVIMOT flexible 335 11 11 4 Design MMF3 with cooling fins 188 159 178 312 337 353 100 7 14 7 14 7 7 30564637323 29129451...

Page 336: ...the electronics cover Operating Instructions MOVIMOT flexible 336 11 12 Dimension drawings of plug connectors in the electronics cover The following figure shows the additional dimensions of the plug...

Page 337: ...le plug connector configuration For more information refer to chapter Plug connector positions 16 6 1 7 301 321 4 5 501 3 501 3 56 2 1 69 0 2 2 22 18 31249323659 1 Straight plug connector variant M23...

Page 338: ...itional dimensions bending radii of the optional plug connectors including mating connector in connection with prefabricated cables from SEW EURODRIVE For more information refer to chapter Plug connec...

Page 339: ...For more information refer to chapter Plug connector positions 16 1 56 21 69 02 7 18 3 22 2 301 321 5 6 501 4 501 4 31249349515 1 Straight plug connector variant M23 2 Right angle plug connector varia...

Page 340: ...itional dimensions bending radii of the optional plug connectors including mating connector in connection with prefabricated cables from SEW EURODRIVE For more information refer to chapter Plug connec...

Page 341: ...hnical data and dimension sheets Spacer dimension drawings Operating Instructions MOVIMOT flexible 341 11 14 Spacer dimension drawings 11 14 1 Design MMF1 40 90 110 176 220 7 31257836171 29129451 EN 1...

Page 342: ...11 Technical data and dimension sheets Spacer dimension drawings Operating Instructions MOVIMOT flexible 342 11 14 2 Design MMF3 40 7 90 110 177 5 360 31257838603 29129451 EN 12 2019...

Page 343: ...safety assessment of the electronics cover is based on the following standards and safety classes Underlying standards Safety class underlying standard Performance level PL according to EN ISO 13849...

Page 344: ...y relay disconnects the safety related STO in put via a 2 pole 24 V switching signal sourcing sinking when a connected com mand device e g emergency stop button with latching function is activated Thi...

Page 345: ...ns MOVIMOT flexible 345 12 2 4 Schematic representation of the safety concept Uz Uz 2 4 5 6 1 3 23543720971 1 STO function 2 Drive control 3 Internal safety card optional 4 Diagnostics and inhibiting...

Page 346: ...controller safety re lay The following figure shows the STO function v t t1 2463228171 v Speed t Time t1 Point of time when STO is triggered Disconnection range SS1 c SS1 t safe stop 1 with time cont...

Page 347: ...hnology Operating Instructions MOVIMOT flexible 347 t Time t1 Point of time when brake ramp is initiated t2 Point of time when STO is triggered t Delay time until STO is triggered Safe time delay rang...

Page 348: ...he delay time or in the worst case scenario there might be an acceleration In this case the STO function is only activated after the set time delay has expired The resulting danger must be taken into...

Page 349: ...e system with the drive unit The system machine manufacturer and the operator are responsible for compliance of the system machine with applicable safety regulations The following requirements are man...

Page 350: ...parasitic voltages can occur in the STO control cables The external safety controller can detect a crossfault from an external potential to the STO control lines Observe the values specified for safet...

Page 351: ...st be strictly adhered to when designing the circuit Electro sensitive protective equipment such as light grid or scanner according to EN 61496 1 and emergency stop buttons must not be directly connec...

Page 352: ...me period A maximum of 3 switch on test pulses may be generated in sequence at an in terval of 2 ms Wait for at least 500 ms after any package before you generate another switch on test pulse or anoth...

Page 353: ...the drive safety function via STO input must be triggered with connected line voltage at least once every 12 months for PL d according to EN ISO 13849 1 and SIL 2 according to EN 61800 5 2 and at leas...

Page 354: ...Connection variants must be satisfied on a primary basis for the basic selection installation and application of the safety components such as safety relay emergency stop switch and the approved conne...

Page 355: ...used safe digital outputs F DO must be 1 ms and another switch off test pulse must only occur 2 ms later at the earliest 1 ms 2 ms t 1 2 15214338827 1 High 2 Low INFORMATION If the safety related cont...

Page 356: ...lectronics cover The routing of the STO control cables and the voltage drop must be considered Other requirements of the safety manufacturer such as protecting the output con tacts against welding mus...

Page 357: ...using the STO jumper plug Severe or fatal injuries Only use use the STO jumper plug if the device is not used to fulfill any safety function WARNING Disabling of the safety related disconnection of f...

Page 358: ...erous failure per hour PFH value 2 5 10 9 1 h Service life 20 years after which the component must be replaced with a new one Proof test interval 20 years Safe state Safe Torque Off STO Drive safety f...

Page 359: ...Startup 158 160 Technical data 312 CBG11A keypad 160 CBG21A keypad 158 CE marking 302 Circuit breaker 52 Configuring the binary control 168 Configuring the digital inputs outputs 162 Connection Braki...

Page 360: ...5 Line choke 326 Spacer 341 Dimension drawings of plug connectors At the electronics cover 336 In the connection box 337 DIP switch Description 144 Drive selection 272 DynaStop 181 Disabling for the s...

Page 361: ...ary work 265 Installation Blanking plugs 40 Device 31 Electronics cover 31 43 EMC cable glands 41 Fastening dimensions 36 37 Mounting clearances 36 37 Spacer 38 39 Installation electrical 44 Cable rou...

Page 362: ...luating fault messages 190 Manual mode 177 179 Other functions 180 Startup procedure 156 N Nameplate Connection unit 28 Device 18 Electronics 26 Position 17 Notes Cable routing and cable shielding 68...

Page 363: ...ety functions 11 Safety notes Assembly 12 Designation in the documentation 6 Installation 12 Installation altitude 1000 m 12 Meaning of the hazard symbols 7 Operation 13 Preliminary information 9 Rege...

Page 364: ...ing positions 331 Relay output 310 Screw fittings 327 Terminal activation 51 Control terminals X9 52 Line terminals X1 51 Terminals X2_A for brake 51 Terminals X2_A for motor 51 Terminals X2_A for tem...

Page 365: ...ineering plug connector 126 X5136 Assignment 105 Connection cables 106 X5231 Assignment 123 X5504 Assignment 94 Connection cables 95 X5505 Assignment 99 Connection cables 100 29129451 EN 12 19 Operati...

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Page 368: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG Ernst Blickle Str 42 76646 BRUCHSAL GERMANY Tel 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com...

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SEW-Eurodrive MMF31S02-D11-5D3-SFCO0-C/DSP/DFC20A-0020, Operating Instructions Manual

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Summary of Contents for MMF31S02-D11-5D3-SFCO0-C/DSP/DFC20A-0020

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