SEW-Eurodrive DR 315 Series Operating Instructions Manual Download Page 205

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Technical data

Brake control

Operating Instructions – AC Motors

205

BE5

BE11

BE20

BE30, BE32

BE60, BE62

BE120, BE122

BSR..

BG 1.2 + SR10

−

BG 2.4 + SR10

−

BGE1.5 + SR10

−

BGE 1.4 + SR

−

BGE 3 + SR 11

•

−

BGE 3 + SR 15

•

−

BGE3 + SR10

−

BGE 1.5 + SR

•

−

BGE 1.5 + SR

•

−

BUR..

BG 1.2 + UR10

−

BG 2.4 + UR10

−

BGE 3 + UR 11

•

−

BGE 1.5 + UR

•

−

BST..

BST 0.6S

•

−

BST 0.7S

•

−

BST 1.2S

•

−

Standard version

Standard design with nominal brake voltage of 150 – 500 V

Standard design with nominal brake voltage of 24/42 – 150 V

Standard design with nominal brake voltage of 575 V

•

Can be selected

Optional with AC 575 V nominal brake voltage

–

Not permitted

25851535/EN – 02/2019

Summary of Contents for DR 315 Series

Page 1: ...25851535_0219 Drive Technology Drive Automation System Integration Services Operating Instructions AC Motors DR 71 315 DRN63 315 DR2 56 80 Edition 02 2019 25851535 EN...

Page 2: ...SEW EURODRIVE Driving the world...

Page 3: ...1 132 DRN71 132S DR2 71 80 motors 18 3 5 Basic structure DR 160 180 DRN132M 180 motors 19 3 6 Basic structure DR 200 225 DRN200 225 motors 20 3 7 Basic structure DR 250 280 DRN250 280 motors 21 3 8 Ba...

Page 4: ...Bearing lubrication 121 7 3 Reinforced bearings 122 7 4 Motor and brake maintenance preliminary work 123 7 5 Inspection maintenance work for DR 71 315 DRN63 315 DR2 56 80 motors 142 7 6 Inspection mai...

Page 5: ...Contents Operating Instructions AC Motors 5 9 5 Disposal 231 10 Appendix 232 10 1 Wiring diagrams 232 10 2 Auxiliary terminals 1 and 2 247 11 Address list 248 Index 259 25851535 EN 02 2019...

Page 6: ...fety notes 1 2 1 Meaning of signal words The following table shows the grading and meaning of the signal words for safety notes Signal word Meaning Consequences if disregarded DANGER Imminent hazard S...

Page 7: ...dangerous electrical voltage Warning of hot surfaces Warning of automatic restart 1 2 3 Structure of embedded safety notes Embedded safety notes are directly integrated into the instructions just bef...

Page 8: ...tion modifica tion distribution or any other use of the whole or any part of this documentation is strictly prohibited 1 6 Other applicable documentation Observe the corresponding documentation for al...

Page 9: ...sure that all of the work listed in the following is carried out only by qualified specialists Setup and installation Installation and connection Startup Maintenance and repairs Shutdown Disassembly E...

Page 10: ...iarity with this documentation Additional qualifi cation In addition to that these persons must be familiar with the valid safety regulations and laws as well as with the requirements of the standards...

Page 11: ...motor Do not mount any additional loads The installed lifting eyebolts are in accordance with DIN 580 Observe the loads and regulations specified there The tension force vector of the slings must not...

Page 12: ...ing suitable devices heat up Cover the belt pulleys and couplings with a touch guard Avoid unacceptable belt tension Establish any necessary pipe connections Mounting positions with the shaft end poin...

Page 13: ...bility Adhere to the standard EN 50110 Observe other applicable national regulations such as DIN VDE 0105 for Germany Observe the wiring information and differing data on the nameplate as well as the...

Page 14: ...ion switch the product off Possible devi ations are increased temperatures noise or vibration for example Determine the cause Contact SEW EURODRIVE if necessary Ensure that the terminal box is closed...

Page 15: ...ucture Basic structure Operating Instructions AC Motors 15 3 Motor structure 3 1 Basic structure The following figures are schematic representations Motor size and design may cause deviations 25851535...

Page 16: ...ining ring 30 Oil seal 108 Nameplate 132 Terminal box cover 3 Key 35 Fan guard 109 Grooved pin 216 Hex nut 7 Flanged endshield 36 Fan 113 Cylinder head screw 230 Hex nut 10 Retaining ring 41 Equalizin...

Page 17: ...r 3 Key 32 Retaining ring 106 Oil seal 132 Terminal box cover 7 Flanged endshield 35 Fan guard 107 Oil flinger 156 Information sign 9 Screw plug 36 Fan 108 Nameplate 216 Hex nut 10 Retaining ring 41 E...

Page 18: ...Key 36 Fan 109 Grooved pin 131 Gasket for cover 7 Flanged endshield 41 Equalizing ring 111 Gasket for lower part 132 Terminal box cover 9 Screw plug 42 B side endshield 112 Terminal box lower part 134...

Page 19: ...36 Fan 112 Terminal box lower part 139 Hex head screw 9 Screw plug 41 Cup spring 113 Screw 140 Washer 10 Retaining ring 42 Rear endshield 115 Terminal board 156 Information label 11 Deep groove ball b...

Page 20: ...ket for lower part 139 Hex head screw 9 Screw plug 40 Retaining ring 112 Terminal box lower part 140 Washer 11 Deep groove ball bearing 42 Rear endshield 113 Cap screw 156 Information label 15 Hex hea...

Page 21: ...140 Washer 9 Screw plug 42 B side endshield 113 Cap screw 156 Information sign 11 Deep groove ball bearing 43 Supporting ring 115 Terminal board 159 Connection piece 15 Cap screw 44 Deep groove ball...

Page 22: ...Terminal strip 9 Screw plug 42 B side endshield 116 Serrated lock washer 454 Mounting rail 11 Rolling bearing 43 Supporting ring 117 Stud 604 Lubrication ring 15 Cap screw 44 Rolling bearing 118 Washe...

Page 23: ...07220942512011 Line Information 1 Manufacturer address CE marking 2 Type designation 3 Serial number Suitability for inverter operation Number of phases and underlying rating and performance standards...

Page 24: ...rmed about the registered components register number by UL E189357 DoE mark to confirm compliance with US American efficiency limit values for AC motors UL logo to confirm that a component is UL Under...

Page 25: ...iable Speed Drive according to regulation 640 2009 BIS mark Confirmation of compliance with the Indian standard IS 12615 3 9 4 Serial number The following table lists the structure of a serial number...

Page 26: ...igh Efficiency IE2 DRP Energy efficient motor Premium Efficiency IE3 DRN Energy efficient motor Premium Efficiency IE3 DRU Energy efficient motor Super Premium Efficiency IE4 DRL Asynchronous servomot...

Page 27: ...IEC feet FK General flange mounted motor deviating from IEC with feet FC C face flange mounted motor dimensions in inch 3 11 2 Mechanical attachments Designation Description BE 1 Spring loaded brake...

Page 28: ...escription IS Integrated plug connector ISU Integrated plug connector Design with only the lower part of the plug connector ASE HAN 10ES plug connector on terminal box with single locking latch cage c...

Page 29: ...orced bearings on A side with rolling bearing NIB Insulated bearing B side 3 11 8 Condition monitoring Designation Description DUB Mount on microswitch for monitoring function and wear of the brake Di...

Page 30: ...e FS logo Available functionally safe motor option Decentralized in verters Safety brake Safety encoders 01 X 02 X 04 X 07 X X 11 X X If the FS logo e g with the code FS 11 is present on the motor nam...

Page 31: ...s have been met Ambient temperature according to the nameplate Note that you can also limit the temperature range of the gear unit see gear unit operating instructions Any differing specifications on...

Page 32: ...he service life of the bearing grease is reduced due to aging and de oiling of the lubricant Check the condition and usability of the rolling bearings Replace any damaged rolling bearing Reduced greas...

Page 33: ...otors 33 If the measured resistance is within the range of the limit characteristic curve depend ing on the ambient temperature the insulation resistance is sufficient If the value is below the limit...

Page 34: ...R J motors Drying the motor with warm air 1 Dry the motor with warm air 2 End the drying process when the minimum insulation resistance is exceeded Dry the motor with an isolation transformer 1 Connec...

Page 35: ...ngs in series Wiring diagram R76 1 V1 T2 U1 T1 W1 T3 W2 W3 T6 T9 V2 V3 T5 T8 U2 U3 T4 T7 2 2343047179 1 Motor terminal boards 2 Transformer Connect the windings in series Wiring diagram C13 1 39554478...

Page 36: ...ucture The mounting position for installation must correspond with the specifications on the nameplate Make sure that there is sufficient clearance around the motor to provide for ad equate cooling ai...

Page 37: ...minum foot is slotted in the front due to the limited space Position the screws beforehand or fasten the foot with stud bolts 4 3 2 Installation in damp locations or outdoors Use suitable cable glands...

Page 38: ...tolerance according to EN 50347 ISO j6 with 250 mm ISO h6 with 300 mm 4 5 Assembling the input elements Drive components that are installed on the motor shaft end e g pinions must be warmed up prior...

Page 39: ...ounting adapter the adapter A and the coupling B E are enclosed with the motor and are to be assembled by the cus tomer The following figure shows how to assemble the coupling and the adapter 361 170...

Page 40: ...the adapter A onto the pin of the encoder 220 5 Tighten the central retaining screw B 6 For XV2A XV3A XV4A Mount the intermediate flange 225 using the screws 226 7 Plug the encoder 220 with adapter A...

Page 41: ...le of how the coupling is installed A 1458 233 225 226 220 251 232 269 34 33 361 35 22 1459 1460 1461 1462 1489 1498 1497 1496 18014406225445899 22 Screw 361 Safety cover normal long 33 Washer 1458 Sc...

Page 42: ...ounting adapter A or the intermediate flange 225 7 Plug the encoder 220 into the coupling 233 8 Turn the conical spring washers 255 in the bushings of the encoder 220 9 For XV1A XV2A Tighten the screw...

Page 43: ...2 If available remove the terminals 262 615 3 Remove the retaining screws 119 of the terminal box 4 Clean the sealing surfaces at the stator shoulder terminal box lower part and ter minal box cover 5...

Page 44: ...123 of the terminal box cover 15 To make sure that the cables have not been damaged perform an insulation test after reassembly see chapter Preliminary work after longer periods of stor age 2 32 Tigh...

Page 45: ...tors 45 4 7 2 Terminal box with NPT thread In terminal boxes with NPT thread cable glands cannot always be screwed in all the way up to the O ring NPT 14949925387 For applications in wet areas SEW EUR...

Page 46: ...aces at the foot 90 and stator 16 are painted 1 Observe the following figure when selecting the contact surfaces It illustrates the possible terminal box positions with reference to the retrofitable m...

Page 47: ...lated This is why you have to screw in and tighten the screws quickly 7 If necessary you can apply paint or corrosion protection at the joint after attaching the foot 90 Changing the motor foot posit...

Page 48: ...e closed with set screws 1457 The contact surfaces at the feet 90 and stator 16 are painted 1 Observe the following figure when selecting the contact surfaces It illustrates the possible terminal box...

Page 49: ...a thin layer of corrosion protection to the contact surfaces of the feet 7 Attach the feet 90 to the motor using the screws 94 and washers 93 The screws are micro encapsulated This is why you have to...

Page 50: ...e threads etc Remove the old micro encapsulation Clean the threads of the screws 94 Apply a high strength thread locker to the screw threads 94 before inserting the screws again The set screws removed...

Page 51: ...of 130 C 4 Push the pinion onto the shaft 5 Secure the pinion on the shaft with the retaining ring Cleaning the seal ing surfaces 6 Remove oils grease irregularities of the surface rust and old Loctit...

Page 52: ...e 5188 selection according to the table at the end of the chapter to one of the sealing surfaces Apply the sealant in beads or over a large area without gaps Use a suitable application tool that does...

Page 53: ...que Nm M6 11 3 M8 27 3 M10 54 M12 93 M16 230 4 9 2 Selection and use of Loctite Sealant Use Suitability Batch size Part num ber Loctite 649 Locking agent for pinions All gear units 50 ml 09120998 Loct...

Page 54: ...nual brake release Severe or fatal injuries Before startup make sure that the hand lever has been removed or secured against unintentional activation to prevent unintentional brake release during oper...

Page 55: ...ake release during operation Activating the HR manual brake release Proceed as follows 1 Remove the hand lever from the stator housing 2 Screw the thread of the hand lever completely into the thread o...

Page 56: ...o prevents that the ducts between the cooling fins become clogged with dust In very dusty environments the air filter protects the cooling fins from dirt or from be coming clogged The air filter must...

Page 57: ...easurement The following figure shows a motor with bores and inserted measuring nipples 1 1 1 9007201960947467 1 Bore with inserted measuring nipples Proceed as follows to connect the customer measuri...

Page 58: ...nly start the motor with installed protective cover at the second shaft end The protection cover must meet the impact resistance requirements of EN 60079 0 VDE 0170 1 2014 06 chapter 26 4 2 As an opti...

Page 59: ...80 BE DRN80 BE DR2 80 BE 94 5 DR 90 DRN90 14 30 2 88 5 DR 90 BE DRN90 BE 81 DR 100 DRN100 14 30 2 87 5 DR 100 BE DRN100 BE 81 DR 112 132 DRN112 132S 19 40 3 5 125 DR 112 132 BE DRN112 132S BE 120 5 DR...

Page 60: ...zation cat egories Switch contacts for the supply voltage for operation with AC voltage AC 3 ac cording to EN 60947 4 1 or AC 15 according to EN 60947 5 1 Switch contact for the supply voltage for ope...

Page 61: ...to prevent interference with brake control In particular power cables with phased currents include Output cables from frequency inverters and servo inverters soft start units and brake units Supply ca...

Page 62: ...h non SEW inverter Operating SEW EURODRIVE motors on third party frequency inverters is permitted if the pulse voltages at the motor terminals indicated in the following figure are not ex ceeded 0 6 0...

Page 63: ...be checked and considered The supply voltage level at the third party inverter The threshold of the brake chopper voltage The operating mode of the motor motor mode generator mode If the permitted pu...

Page 64: ...g can be ordered as completely pre installed at the factory For this an aluminum or gray cast iron terminal box designed for brake connections is required for DR 71 132 DRN71 132S DR2 71 80 motors For...

Page 65: ...etely pre assembled at the factory As grounding terminal kit for customer installation part numbers listed in the fol lowing table Motors Part number of Grounding ter minal kit DRN63 DR2 56 63 2101481...

Page 66: ...using 4 Ground strap not included in the deliv ery 2 Serrated lock washer 5 Self tapping screw DIN 7500 M6 16 tightening torque 10 Nm 3 Disk ISO 7093 5 5 3 DR 90 DRN90 motors with HF LF grounding 1 2...

Page 67: ...strap not included in the deliv ery 2 Serrated lock washer 5 Self tapping screw DIN 7500 M6 16 tightening torque 10 Nm 3 Disk ISO 7093 5 5 5 DR 100L 132 DRN100LM 132S motors with HF LF grounding 1 2 4...

Page 68: ...ck washer DIN 6798 3 Washer ISO 7089 ISO 7090 4 Ground strap not included in the delivery 5 Hex head screw ISO 4017 M8 18 with aluminum terminal boxes of DR 160 225 DRN132M 225 motors tightening torqu...

Page 69: ...ching operations that cause interference SEW EURODRIVE recommends in stalling protective circuit in the switching devices If the drive has been delivered with a suppressor circuit in the motor you mus...

Page 70: ...very and motor design DRK single phase motors are delivered with installed running capacitor in the ter minal box Starting relay centrifugal switch or start up capacitor are not supplied 112 1660 1659...

Page 71: ...Technical Data 2 225 apply INFORMATION If a running capacitor installed by SEW EURODRIVE must be replaced only use ca pacitors with the same technical data INFORMATION Start up against the complete ra...

Page 72: ...tries against dust and humidity Remove present foreign objects dirt and humidity from the terminal box Observe the following points when connecting the motor Check cable cross section Arrange terminal...

Page 73: ...1 280 DRN63 280 DR2 63 80 motors single sided supply DR DRN250 315 motors double sided supply U 1 U 2 V 2 V 1 W 1 W 2 1 2 3 4 5 T 1 T 2 T 3 T 6 T 4 T 5 9007199493672075 U 1 U 2 V 2 V 1 W 1 W 2 1 2 3 4...

Page 74: ...V 2 W 2 1 2 4 3 5 9007201591100811 1 Terminal link 4 Terminal board 2 Terminal studs 5 Customer connection 3 Flange nut INFORMATION Three winding lead ends must be rewired to change from high to low v...

Page 75: ...sided supply DR DRN250 315 motors double sided supply 1 5 V 4 T 1 1 U3 T7 V1 T2 V1 T1 V 2 T 5 U 4 T 1 0 U 2 T 4 W1 T3 V3 T8 W3 T9 T1 2 3 6 4 18014400845874315 1 5 V 4 T 1 1 U3 T7 V1 T2 V1 T1 V 2 T 5 U...

Page 76: ...nks M5 4 2 5 mm2 1a Solid wire Pre assembled ter minal links 6 mm2 1b Ring cable lug Pre assembled ter minal links 6 mm2 2 Ring cable lug Connection ac cessories enclosed M5 2 0 Nm 2 5 mm2 1a Solid wi...

Page 77: ...tion Design Connection type Scope of delivery PE terminal stud PE design Cross sec tion M10 10 Nm 95 mm2 3 Ring cable lug Connection ac cessories enclosed M12 5 M12 15 5 Nm 95 mm2 3 Ring cable lug Con...

Page 78: ...lock Operating Instructions AC Motors 78 Variant 1a 1 2 1 3 5 6 4 M4 2 5 mm2 M5 2 5 mm2 8 10 mm 27021597853089931 1 External connection 4 Terminal link 2 Terminal stud 5 Terminal washer 3 Flange nut 6...

Page 79: ...ng to DIN 46237 or DIN 46234 for example 4 Terminal link 2 Terminal stud 5 Terminal washer 3 Flange nut 6 Winding connection with Stocko terminal Variant 2 1 5 6 2 3 4 7 9007199440180363 1 Terminal bo...

Page 80: ...onnection with ring cable lug according to DIN 46237 or DIN 46234 for example 5 Terminal link 2 Terminal stud 6 Bottom nut 3 Upper nut 7 Winding connection with ring cable lug 4 Washer 8 Serrated lock...

Page 81: ...C Motors 81 Variant 5 1 1 5 5 4 3 6 2 2 4 3 6 1139608587 1 Hex nut 4 Serrated lock washer 2 Washer 5 Stud 3 PE conductor on cable lug 6 Terminal box Variant 6 5 4 3 2 1 5 4 3 2 1 22297412747 1 Termina...

Page 82: ...ISU option is delivered without upper connector section The IS ISU plug connector option has CSA approval up to 600 V Note for applica tion according to CSA regulations Tighten the M3 clamping screws...

Page 83: ...s as shown in the wiring diagram Tighten the clamping screw with a tightening torque of 0 5 Nm Install the plug connector see chapter Installing the connector 2 85 Wiring up as shown in wiring diagram...

Page 84: ...s shown in the following figure Com pletely remove two prongs horizontally 9007200053518475 Wiring according to the R81 wiring diagram for W or m operation with double terminal assignment At terminal...

Page 85: ...he lower part 1 Define the required mounting position 2 Install the upper section of the plug connector into the housing cover in accord ance with the mounting position 3 Close the plug connector 4 Ti...

Page 86: ...ical installation Connecting the motor plug connector Operating Instructions AC Motors 86 Mounting position of the upper section of the plug connector in the housing cover 9007200053526155 25851535 EN...

Page 87: ...ES The connectors are located at the side of the terminal box They are locked either us ing two clamps or one clamp on the terminal box The internal motor wiring is performed at the factory according...

Page 88: ...agram R10 1 Connect the motor according to the enclosed wiring diagram 2 Check the maximum cable cross section 2 5 mm2 rigid 2 5 mm2 flexible 1 5 mm2 flexible with conductor end sleeve 3 The stripping...

Page 89: ...d wiring diagram 2 Check the maximum cable cross section 2 5 mm2 rigid 2 5 mm2 flexible 1 5 mm2 flexible with conductor end sleeve 3 The stripping length must be 8 9 mm 4 Connect the protective earth...

Page 90: ...losed wiring diagram 2 Check the maximum cable cross section 4 mm2 rigid 4 mm2 flexible 2 5 mm2 flexible with conductor end sleeve 3 Check the winding connections in the terminal box and tighten them...

Page 91: ...onnect the motor according to the enclosed wiring diagram 2 Check the maximum cable cross section 2 5 mm2 rigid 2 5 mm2 flexible 1 5 mm2 flexible with conductor end sleeve 3 The stripping length must...

Page 92: ...itching the brake 5 13 1 Connecting the brake control The brake is powered by a brake control system with protection circuit The brake con trol is either installed in the motor s terminal box or in th...

Page 93: ...types are not permitted Operation with AC voltage without brake control by SEW EURODRIVE with BE02 122 brakes Operation with DC voltage without brake control by SEW EURODRIVE with BE5 BE122 brakes Ope...

Page 94: ...olerance of 5 of the stated nominal value or of the mean value of the stated connection range Observer order specific deviations Make sure the voltage supply is sufficiently stable by using cable cros...

Page 95: ...nctional control input In addition to the voltage supply the optional brake controls of the BMK BMKB and BMV series offer a control input for a DC 24 V signal with which the brakes can be switched via...

Page 96: ...tic unit DUB Connect the diagnostic unit as shown in the wiring connection diagrams provided with the motor The maximum permitted connection voltage is AC 250 V with a maximum current of 6 A With low...

Page 97: ...tic collar 0 75 mm2 with plastic collar The recommended cable cross section at terminals k is 0 5 mm2 with conductor end sleeve with plastic collar INFORMATION Use shielded cables to wire the evaluati...

Page 98: ...Voltage supply DC 24 V Reference ground GND Analog output current air gap OUT Reference ground analog output AGND 6 Voltage supply DC 24 V Reference ground GND Digital output function FCT Digital outp...

Page 99: ...reached Further a current output allows for con tinuous monitoring of the brake wear A1 B1 OUT1 FCT1 WEAR1 ZERO INF GND AGND DC 24V GND1 DUE 1K 00 21195609 5s 4s 6s 4k 5k 6k 7k 8k 9k 10k11k 5 4 6 1 3...

Page 100: ...ite value 9k AGND Signal ground AGND 10k GND Ground potential GND 11k DC 24 V DC 24 V supply The LEDs have the follow meaning LEDs Designation Description Green 2 FCT1 The brake is open Electromagnet...

Page 101: ...he connection of the temperature sensor TF The PTC thermistors comply with DIN 44082 Resistance measurement measuring instrument with V 2 5 V or I 1 mA Standard measured values 20 500 hot resistance 4...

Page 102: ...330 550 250 20 C T TNF T NF 20 K T NF 15 K T NF 5 K T NF 5 K R 5470153483 5 14 2 TH winding thermostats The thermostats are connected in series and open when the permitted winding tem perature is exce...

Page 103: ...cuit Observe the correct connection of the KTY to ensure correct evaluation of the temperature detection Observe the polarity during connection The characteristic curve in the following figure shows t...

Page 104: ...ht be damaged Avoid currents 3 mA in the circuit of the PT100 Observe the correct connection of the PT100 to ensure correct evaluation of the temperature detection The characteristic curve in the foll...

Page 105: ...e damaged Avoid currents 3 mA in the circuit of the PT1000 Observe the correct connection of the PT1000 to ensure correct evaluation of the temperature detection The characteristic curve in the follow...

Page 106: ...R2 71 80 3 AC m 50 100 127 DR 71 180 DRN71 180 DR2 71 80 1 AC1 m 50 230 277 DR 71 315 DRN71 315 DR2 71 80 3 AC W 50 346 500 DR 71 315 DRN71 315 DR2 71 80 3 AC m 50 200 290 1 Steinmetz circuit Motors O...

Page 107: ...nstructions AC Motors 107 Motors Operating mode connec tion Voltage V DR 71 132 DRN80 132 DR2 71 80 DC 24 V 24 INFORMATION For information on how to connect the V forced cooling fan refer to chapter F...

Page 108: ...part number from SEW EURODRIVE even after the order has been placed The following figure depicts the UWU52A switched mode power supply 76 38 111 101 576533259 Input AC 110 240 V 1 04 0 61 A 50 60 Hz D...

Page 109: ...EG7C DR 160 280 DRN132M 280 Incremental Shaft centered 4 5 30 HTL TTL RS422 68179 xx08 AG7W DR 160 280 DRN132M 280 Absolute value Shaft centered 7 30 1 Vpp sin cos RS485 68181xx08 AG7Y DR 160 280 DRN...

Page 110: ...for built in encoders INFORMATION Refer to the wiring diagram for information on how to connect the built in encoder Observe the information in chapter Wiring diagrams 2 232 for connection via termina...

Page 111: ...ff Encoder without voltage or faulty 0 6 Hz EI71 1 period per revolution 1 2 Hz EI71 2 periods per revolution 3 Hz EI76 6 periods per revolution 15 Hz EI7C 24 periods per revolution LED lit continuous...

Page 112: ...from the power cables maintaining a dis tance of at least 200 mm Compare the operating voltage with the permitted operating voltage range on the encoder nameplate Deviations in the operating voltage m...

Page 113: ...g Data and Data 5 14 11 Anti condensation heating To protect a shutdown motor from freezing up rotor blockage or condensation inside the motor it can be equipped with an optional anti condensation hea...

Page 114: ...ng instructions Otherwise the warranty will become void WARNING Electric shock due to incorrect installation Severe or fatal injuries Use switch contacts in utilization category AC 3 according to EN 6...

Page 115: ...storage periods longer than 9 months All connections have been made correctly The direction of rotation of the motor gearmotor is correct Motor rotating clockwise U V W T1 T2 T3 to L1 L2 L3 All protec...

Page 116: ...tion of rotation of the end shaft and the number of stages when you mount the motor to the gear unit Do not startup the motor in the blocking direction note the correct phase angle when connecting the...

Page 117: ...ng operation Risk of burns Let the motor cool down sufficiently before you start working on it NOTICE Damage to the oil seals if the temperatures is too low during installation Possible damage to the...

Page 118: ...7 Inspection maintenance Operating Instructions AC Motors 118 Always perform safety and functional tests following all maintenance and repair work thermal protection 25851535 EN 02 2019...

Page 119: ...spect the brake Measuring the brake disk thickness Brake disk lining Measure and set working air gap Pressure plate Driver gearing Pressure rings Suck off any abrasion Inspect the switch contacts and...

Page 120: ...ection maintenance Inspection and maintenance intervals Operating Instructions AC Motors 120 If you open the motor during inspection maintenance you have to clean it before you close it 25851535 EN 02...

Page 121: ...ance high temperature grease for initial lubrication For motors in the low temperature range up to 40 C SEW EURODRIVE uses SKF GXN or LGHP2 which are also a polyurea based mineral greases Relubricatio...

Page 122: ...channels and does not need to be removed Motors with option Horizontal mounting position Vertical mounting posi tion Duration Quantity Duration Quantity DR DRN225 315 NS 5000 h 50 g 3000 h 70 g DR DRN...

Page 123: ...tached using clips 9007222099799435 Removing the fan guard Proceed as follows to remove the fan guard 1 Using a suitable tool lever out at least 2 adjacent detents With EI encoder option Lever out the...

Page 124: ...rs 124 1 2 27830526347 7 4 2 Removing installing the plastic fan for DR 71 DRN63 71 DR2 56 71 motors The plastic fan 2 for DR 71 DRN63 71 DR2 56 71 motors is attached using clips 1 2 23761871115 Remov...

Page 125: ...uctions AC Motors 125 1 Pull off the fan 2 from the shaft 1 using the puller The detent is pulled out of the latching groove 2 Check that the detent of the fan is not damaged To request for a replacem...

Page 126: ...centrally on the shaft using the precentering 2 Mount the fan to the shaft using the plain hammer insertion tool and the hammer The hammer insertion tool must not be placed on the detent but must have...

Page 127: ...ne 361 Safety cover F Bore 362 Expansion anchor G Tooth lock washer 619 Connection cover Disassembling ES7 AS7 encoders 1 Remove the safety cover 361 or the forced cooling fan if required 2 Loosen the...

Page 128: ...o the stop 4 Tighten the central retaining screw B with the inserted tooth lock washer G Tightening torque 2 75 Nm 5 Press the expansion anchor 362 into the fan guard 35 and check if it is seated corr...

Page 129: ...706 Spacer bolt 232 Screws 707 715 Screws 361 Safety cover A Screws Removing EG7 AG7 encoders 1 Proceed as follows depending on the design With canopy Remove the screws 707 to disassemble the canopy 6...

Page 130: ...e encoder into the bore in the shaft end to the stop 3 Tighten the central retaining screw B with the inserted tooth lock washer G Tightening torque 8 Nm 4 Tighten the retaining screws of the torque b...

Page 131: ...22 Screw 935 Torque arm 170 forced cooling fan guard 936 Screw 232 Screws 934 Spacer bushing 269 Grommet 220 Encoder Removing EG7 AG7 encoders 1 Remove the screws 22 to disassemble the forced cooling...

Page 132: ...p 3 Tighten the central retaining screw B with the inserted tooth lock washer G Tightening torque 8 Nm 4 Place the torque bracket 935 onto the spacer bushing 934 and tighten the screws 936 Tightening...

Page 133: ...mple 657 35 1 659 220 734 EH7 B 220 748 AH7 B 18014398917111435 35 Fan guard 659 Screw 220 Encoder 734 Nut B Central retaining screw 748 Screw 657 Cover plate Removing EH7 AH7 encoders 1 Remove the sc...

Page 134: ...ush the encoder into the bore in the shaft end to the stop 2 Tighten the central retaining screw B EH7 Tightening torque 3 Nm AH7 Tightening torque 2 Nm 3 Proceed as follows depending on encoder EH7 I...

Page 135: ...rommet 212 Fan guard with encoder mount A Adapter 220 Encoder B Clamping screw 225 Intermediate flange not with XV1A D Coupling spread or solid shaft coupling 232 Retaining screws enclosed with XV1A a...

Page 136: ...1496 Serrated lock washer 233 Coupling 1497 Shim 251 Conical spring washers enclosed with V1A and V2A 1498 Screw 269 Grommet A Encoder mounting adapter Removing the encoder mounting adapter 1 Remove t...

Page 137: ...d the screw can be accessed through the slots of the encoder mounting adapter A 5 Remove the encoder 220 from the encoder mounting adapter A or the interme diate flange 225 Reassembly 1 Proceed as des...

Page 138: ...unting adapter 1 Remove the screws 22 to disassemble the forced cooling fan 170 2 Remove the cable grommet 269 with the encoder cable from the forced cooling fan 170 3 Loosen the retaining screws 232...

Page 139: ...forced cooling fan 170 3 Loosen the retaining screws 232 and turn the conical spring washers 251 out wards 4 Loosen the screw at the coupling clamping hub 233 at the encoder end the screw can be acce...

Page 140: ...E F D G 9007202887902859 1 Rotor B Central retaining screw 33 Tapping screw 619 Connection cover 34 Washer C Screw connection cover 35 Fan guard D Torque bracket screws 170 Forced cooling fan guard E...

Page 141: ...XH1A encoder mounting adapter 1 Push the encoder 220 on the shaft end 2 Screw in the screw D to mount the torque bracket 3 Tighten the central retaining screw B Tightening torque 2 9 Nm 4 Screw on the...

Page 142: ...19 and re move B side endshield 42 Loosen hex head screw 15 and remove stator from flanged endshield DR 200 225 DRN200 225 motors Loosen hex head screw 15 and remove the flanged endshield 7 from the s...

Page 143: ...g on the A side mount the motor vertically Place the springs 105 and lubrication ring 604 into the bearing bore of the flange 7 Hang the rotor 1 onto the B side thread and guide it into the flange 7 F...

Page 144: ...ection maintenance work for DR 71 315 DRN63 315 DR2 56 80 brakemotors 7 6 1 Basic structure of DR2 56 brakemotors 71 70 62 41 13 392 51 550 36 22 35 26860872715 13 Cap screw 41 Equalizing ring 71 Key...

Page 145: ...71 BE03 DRN63 DR2 63 BE03 95 42 901 550 900 58 57 36 550 157 13 392 13 392 95 64 51 59 53 56 57 58 27021597938423947 1 Motor 51 Hand lever HR 70 Driver 13 Cap screw 53 Releasing lever 71 Key 19 Screw...

Page 146: ...58 56 900 550 62 901 18014398689463947 1 Motor 56 Stud 71 Key 22 Hex head screw 57 Conical spring 95 Sealing ring 32 Retaining ring 58 Hex nut 157 Clamping strap optional 35 Fan guard 59 Parallel pin...

Page 147: ...g lever 95 Sealing ring 22 Hex head screw 55 Closing piece 157 Clamping strap optional 31 Key 56 Stud 255 Conical seat 32 Retaining ring 57 Conical spring 256 Spherical washer 35 Fan guard 58 Hex nut...

Page 148: ...ess brake 550 off the endshield 42 and carefully lift off the brake 7 Remove stator DR 71 132 DRN63 132S DR2 63 80 motors Remove cap screws 13 from flanged endshield 7 and B side endshield 42 Remove s...

Page 149: ...the retaining ring 62 flush to the driver Protect the sealing surface for the oil seal against scratches DR 80 315 DRN80 315 DR2 56 80 motors Clean the driver at the rotor 1 and coat with anti corrosi...

Page 150: ...sealing compound operating temperature 40 C to 180 C such as SEW L Spezial 18 Reinstall the brake 550 Insert the brake cable into the terminal box when in stalling the brake Install the brake Observe...

Page 151: ...f applicable Install sensors of the DUE option and recalibrate the zero value See chapter Retrofitting the DUE diagnostic unit for function and wear monitor ing 2 178 22 Install the fan wheel 36 and t...

Page 152: ...N63 315 DR2 56 80 brakemotors Operating Instructions AC Motors 152 7 6 6 Basic structure of BE02 brakes 42 73 68 750 54 60 26860869131 42 Brake endshield 68 Brake lining 54 Magnet body complete 73 Fri...

Page 153: ...s Operating Instructions AC Motors 153 7 6 7 Basic structure of BE03 brakes 73 68 49 718 54 50 276 56 47 22473863947 47 Sealing element 54 Magnet body complete 73 Friction plate 49 Pressure plate 56 S...

Page 154: ...c structure of BE05 2 brakes 67 65 718 54 60 42 61 73 50 276 49 68 66 27021598292600715 42 Brake endshield 61 Hex nut 73 Niro sheet metal 49 Pressure plate 65 Pressure ring 276 Brake spring blue 50 Br...

Page 155: ...61 702 60 54 718 65 67 69 68 63 73 66 36028797193166603 49 Pressure plate 65 Pressure ring 276 Brake spring blue 50 Brake spring normal 66 Sealing strip 702 Friction disk 54 Magnet body complete 67 Co...

Page 156: ...Basic structure of BE30 60 120 brakes 702 68 28 54 61 67 49 60 69 50 276 66 63 18234907019 28 Closing cap 61 Hex nut 69 Circular spring 49 Pressure plate 63 Pole sheet 276 Brake spring blue 50 Brake...

Page 157: ...2 61 67 60 50 276 68b 69b 66 28 63 49 52 68a 69a 54 18234909451 28 Closing cap 61 Hex nut 69a Circular spring 49 Pressure plate 63 Pole sheet 69b Circular spring 50 Brake spring normal 66 Sealing stri...

Page 158: ...nected from the power supply The motor is protected against unintended restart 1 Loosen the screws 60 2 Remove the complete magnet body 54 with pressure plate and if applicable in stalled manual brake...

Page 159: ...acing individual parts of the brake is not permitted The motor and all connected options are disconnected from the power supply The motor is protected against unintended restart 1 Measure the dimensio...

Page 160: ...p 157 to do this if necessary Suck off any abrasion 4 Measure the brake disk 68 Minimum brake disk thickness see chapter Technical data 2 191 If necessary replace brake disk according to chapter Repla...

Page 161: ...122 Evenly apply the setting sleeves 67 to the friction disk 900 by screwing them out of the magnet body Tighten the hex nut 61 with the following tightening torque Check the settings of the working a...

Page 162: ...en the brake cable from the rectifier BE20 122 Loosen locking screws of the brake plug connector 698 and re move plug connector 4 Remove the rubber sealing collar 66 5 Remove manual brake release if n...

Page 163: ...and re install the dismantled parts INFORMATION After replacing the brake disk the maximum braking torque is reached only after sev eral cycles 7 6 16 Changing the braking torque of BE05 BE122 brakes...

Page 164: ...ical seat 255 spherical washer 256 5 Unfasten the hex nuts 61 and pull off the magnet body 54 By approx 50 mm watch the brake cable 6 Replace or add brake springs 50 276 1312 Arrange brake springs sym...

Page 165: ...net body 54 remove brake springs 50 276 1312 6 Install new magnet body with brake springs For the possible braking torque steps refer to chapter Technical data 2 191 7 Brake parts are installed as des...

Page 166: ...nal box cover and loosen the brake cable from the brake control terminals Attach trailing wire to brake cables if necessary 3 Remove the screws and brake with brake endshield if necessary from the sta...

Page 167: ...71 and retaining ring 62 see chapter Working steps for inspecting DR 71 315 DRN63 315 DR2 63 80 brakemo tors 2 148 6 Insert the brake cable of the new brake into the terminal box 7 Position the new br...

Page 168: ...cable outlet and brake lining carrier gearing are correctly aligned 8 Refasten the brake using the screws Cap screws 13 Tightening torque 5 Nm Tolerance 10 9 Seal the shaft 10 Replace the sealing rin...

Page 169: ...new brake Make sure the cable outlet and brake lining carrier gearing are correctly aligned BE20 62 with option manual brake release Observe the correct position of the manual brake release 8 Refaste...

Page 170: ...n DUE Insert the sensor 1151 into the magnet body 54 of the new brake using the screw fitting Fasten the cable with the terminal 1152 1153 at the magnet body in a way that the sensor cable cannot touc...

Page 171: ...ke Make sure the cable outlet and brake lining carrier gearing are correctly aligned Manual brake release option Observe the correct position of the manual brake release 9 Refasten the brake using the...

Page 172: ...the grommets BE05 BE11 Remove the old sealing ring 95 Screw in the studs 56 and glue them Insert the sealing ring for the manual brake release 95 Hammer in the parallel pin 59 Install the releasing l...

Page 173: ...nance work for DR 71 315 DRN63 315 DR2 56 80 brakemotors Operating Instructions AC Motors 173 Brake Floating clearance s mm BE5 1 7 BE11 BE20 BE30 BE32 BE60 BE62 BE120 BE122 2 4 Install the disassembl...

Page 174: ...561 557 560 559 555 556 562 558 1109 157 378 946 945 560 561 BE5 122 BE2 18014399594797835 49 Pressure plate for DUB 555 Microswitch 561 Hex nut 66 Sealing strip for DUB 556 Angle bracket 562 Shim 11...

Page 175: ...or setting a wear monitoring If 2 microswitches are mounted to one brake both monitoring statuses can be realized In this case first set the switch for wear monitoring then the switch for function mon...

Page 176: ...size screw out the hex head screw 560 by the specified angle to set the switching hysteresis Brake Angle BE2 BE5 BE11 BE20 BE30 BE60 60 BE32 BE62 90 BE120 BE122 105 After reaching the respective end p...

Page 177: ...d switching point so that the microswitch 555 remains activated contact brown blue closed Depend ing on the brake size screw the hex head screw 560 further in by the specified angle to set the wear po...

Page 178: ...N80 180 7 8 2 Removing the DUE diagnostic unit 1 Remove forced cooling fan and rotary encoder if installed see chapter Motor and brake maintenance preliminary work 2 123 2 Remove the fan guard 35 fan...

Page 179: ...uctions for safety brakes and safety en coders To activate the DIP switch 1 push the switch upwards To deactivate the DIP switch 0 push the switch downwards The following table shows the DIP switch se...

Page 180: ...k Switch the brake and check if 24 V are applied 9 To check if the working air gap is within the permitted range measure the current between terminals 4k and 10k Compare the value to the range in the...

Page 181: ...nnection sensor GND 1 black cable 9k Signal ground AGND 6s Connection sensor B1 white cable 10k Ground potential GND 11k DC 24 V supply The evaluation unit is supplied with DC 24 V via the terminals G...

Page 182: ...onnection cross section of the sensor is 0 14 mm The litz wires of the sensor cables must be equipped with conductor end sleeves The cable shield must be isol ated against other potentials using a hea...

Page 183: ...ing air gap of the brake D6 D8 FCT WEAR 1 5 0 x mm IOut mA 1 U V 24 4 3 0 9 5 0 4 10 13 6 20 2 U V 24 0 x 14668091147 FCT WEAR 2 0 0 x mm IOut mA 1 U V 24 4 3 1 2 5 0 4 10 13 6 20 2 U V 24 0 x 1522172...

Page 184: ...prings may be in contact with the back of the sensor head during calibration 2 Connect the supply voltage to INF 8k and AGND 9k for approx 5 s You can use GND 10k as reference potential instead of AGN...

Page 185: ...sensor make sure that the sensor head can be inserted in the stepped bore without pressure being applied First install the lower part of the cable gland Then mount the upper part of the cable gland IN...

Page 186: ...k as reference potential instead of AGND 9k The evaluation unit is supplied via the calibration input dur ing calibration The evaluation unit saves the smallest working air gap of the brake Each write...

Page 187: ...20 mA Measuring range exceeded or sensor not connected correctly Not in stalled HI Off Blinking 1 Hz LO LO 0 mA Infinite value calibration active Not in stalled HI Off Flashing 1 Hz LO LO 20 mA Infini...

Page 188: ...rs with backstop 35 36 77 75 74 48 42 392 44 1 71 78 41 32 62 37 18014399652340235 1 Motor with brakemotor 48 Spacing ring only DR DRN DR2 80 32 Retaining ring 62 Retaining ring only DR DRN DR2 80 35...

Page 189: ...ckstop 30 Sealing ring DR DRN250 315 78 Information sign for direction of rotation 32 Retaining ring 35 Fan guard 702 Backstop housing 36 Fan wheel 703 Cap screw 37 Sealing ring 376 Screw plug DR 160...

Page 190: ...nd reinstall the wedge element ring DRN63 71 DR2 63 71 motors Glue in sprag ring 74 with Loctite 648 649 9 Install retaining ring 62 10 DR 71 80 DRN71 80 DR2 71 80 motors Apply SEW L Spezial to the se...

Page 191: ...Observe the project planning note in the manual Project Planning for BE Brakes DR DRN DR2 EDR EDRN AC Motors Standard Brake Safety Brake or contact SEW EURODRIVE Brake Part number Damping plate 718 Po...

Page 192: ...lue 276 White 1312 Normal Blue white BE30 300 8 01874551 13744356 200 4 4 150 4 100 8 13749455 75 6 BE32 600 8 01874551 13744356 500 6 2 400 4 4 300 4 200 8 13749455 150 6 13749455 100 4 BE60 600 8 01...

Page 193: ...spring layout The following table shows the brake spring layout BE05 11 6 springs 3 3 springs 4 2 springs 2 2 springs 4 springs 3 springs BE20 6 springs 4 2 springs 3 3 springs 4 springs 3 springs BE...

Page 194: ...BE2 180 0 25 0 6 11 0 BE5 390 0 25 0 9 11 0 BE11 640 0 3 1 2 12 5 BE20 1000 0 3 1 2 12 5 BE30 1500 0 3 1 2 12 5 BE32 1500 0 4 1 2 12 5 BE60 2500 0 3 1 2 14 0 BE62 2500 0 4 1 2 14 0 BE120 390 0 6 1 2...

Page 195: ...ing currents and power consumption usually decrease during normal operation due to heating of the brake coil Note that the actual operating currents can be higher by up to 25 depending on the ambient...

Page 196: ...90 1 17 1 18 1 53 120 111 123 48 0 41 0 54 0 45 0 59 0 59 0 77 184 174 193 80 0 27 0 35 0 29 0 37 0 38 0 49 208 194 217 90 0 24 0 31 0 26 0 33 0 34 0 43 230 218 243 96 0 14 0 18 0 22 0 28 0 23 0 30 0...

Page 197: ...IH IH IH AC V DC V AC A AC A AC A AC A AC A 60 57 63 24 1 28 2 05 2 55 120 111 123 0 64 1 04 1 28 1 66 184 174 193 0 41 0 66 0 81 1 05 208 194 217 0 37 0 59 0 72 0 94 1 50 230 218 243 0 33 0 52 0 65 0...

Page 198: ...2 BE120 BE122 Nominal power brake coil in W 220 Inrush current ratio ESV 6 Nominal voltage rated voltage range VN BE120 BE122 IH AC V AC A 230 218 243 1 45 254 244 273 1 30 290 274 306 1 16 360 344 37...

Page 199: ...ion shows how to measure resistance with cut off in the AC cir cuit WH RD BU 9007199497350795 RB RD WH BU RT Cut off in the DC and AC circuits The following illustration shows how to measure resistanc...

Page 200: ...1 0 120 111 123 48 25 78 19 4 59 0 14 4 44 0 184 174 193 80 62 191 48 5 148 36 0 110 208 194 217 90 78 241 61 0 187 45 5 139 230 218 243 96 121 345 96 296 77 0 235 58 0 174 254 244 273 110 119 367 97...

Page 201: ...193 22 0 105 12 3 70 8 5 57 2 5 8 43 2 208 194 217 27 5 132 15 5 88 10 7 72 0 7 3 54 4 4 0 32 6 230 218 243 34 5 166 19 5 111 13 5 90 6 9 2 68 5 5 0 41 0 254 244 273 43 5 210 24 5 139 17 0 114 1 11 6...

Page 202: ...hen measuring the resistance of the coil section RSec or the acceleration coil RAcc remove the white conductor from the brake rectifier if it remains connected the internal resistance of the brake rec...

Page 203: ...case of a conver sion check if brake control is permitted for your drive combination Contact SEW EURODRIVE if necessary 8 5 1 Permitted combinations The table below shows the standard and optional co...

Page 204: ...0 BGE 3 UR 11 BGE 1 5 UR 15 BST BST 0 6S BST 0 7S BST 1 2S BE5 BE11 BE20 BE30 BE32 BE60 BE62 BE120 BE122 BG BG 1 2 BG 1 4 Size 1 5 BG 2 4 BG 3 BGE BGE 1 4 X3 X3 X3 X3 X3 BGE 1 5 X1 X1 X1 X1 X BGE 3 X2...

Page 205: ...BGE 1 5 SR 11 BGE 1 5 SR 15 BUR BG 1 2 UR10 BG 2 4 UR10 BGE 3 UR 11 BGE 1 5 UR 15 BST BST 0 6S BST 0 7S BST 1 2S X Standard version X1 Standard design with nominal brake voltage of 150 500 VAC X2 Stan...

Page 206: ...AC 24 500 V DC 2 8 A 08253862 Mahogany brown BGE Half wave rectifier with electronic switching Type Nominal voltage Nominal output current IL Part number Color code BGE1 4 AC 230 575 V DC 1 0 A 082788...

Page 207: ...BS24 Varistor overvoltage protection Type Nominal voltage Nominal output current IL Part number Color code BS24 DC 24 V DC 5 0 A 08267634 Water blue BSG Electronic switching Type Nominal voltage Nomin...

Page 208: ...ge Nominal output current IL Part number Color code BME1 4 AC 230 575 V DC 1 0 A 08298319 Vermilion BME1 5 AC 150 500 V DC 1 5 A 08257221 Vermilion BME3 AC 42 150 V DC 3 0 A 0825723X Light blue BMH Ha...

Page 209: ...c switching DC 24 V control input rapid cut off and LED status display Type Nominal voltage Nominal output current IL Part number Color code BMKB1 5 AC 150 500 V DC 1 5 A 08281602 Water blue BMV Brake...

Page 210: ...2 Rolling bearings for DRN63 280 DR2 63 80 motors Motors A side bearing B side bearing AC motor Gearmotor AC motor Brakemotor DR2 56 6302 2Z C3 6002 2Z C3 6002 2RS C3 DRN63 DR2 63 6202 2Z C3 6303 2Z...

Page 211: ...5 motors with reinforced bearings ERF Motors A side bearing B side bearing AC motor Gearmotor DR 250 280 DRN250 280 NU317E C3 6315 C3 DR 315K DRN315S NU319E 6319 C3 6319 C3 DR 315S DRN315M DR 315M DRN...

Page 212: ...l Polyrex EM1 K2P 20 20 C to 100 C Kl ber Barrierta L55 22 KX2U 40 C to 60 C Kyodo Yushi Multemp SRL2 KE2N 40 20 C to 60 C SKF LHT232 KE2N 40 1 Mineral lubricant mineral based bearing grease 2 Synthet...

Page 213: ...Usage Manufacturer Type Quan tity Order number Lubricant for rolling bear ings Mobil Polyrex EM 400 g 09101470 SKF LGHP2 400 g 09101276 Lubricant for sealing rings Material NBR FKM Kl ber Petamo GHY 1...

Page 214: ...ntal tracks periods per revolution A B 24 6 2 1 C 0 0 0 0 Position resolution increments per revolution A B 96 24 8 4 Pulse duty factor 30 70 typically 50 Phase offset A B n constant 70 110 typically...

Page 215: ...evolution 1024 10 bits Position resolution incre ments per revolution A B 4096 12 bits Index track periods per re volution C 1 1 1 Output amplitude per track Vhigh 1 VPP DC 2 5 V DC 2 5 V Vlow DC 0 5...

Page 216: ...se duty factor sin cos Phase angle A B 90 3 Scanning code Gray code Position resolution increments per revolution A B 8192 13 bits Multi turn resolution revolutions 4096 12 bits Data transfer SSI inte...

Page 217: ...tput current per track Iout 10 mARMS Pulse duty factor sin cos Phase angle A B 90 3 Scanning code Binary code Position resolution increments per revolution A B 8192 13 bits Multi turn resolution revol...

Page 218: ...resolution incre ments per revolution A B 4096 12 bits Incremental tracks periods per revolution C 1 Output amplitude Vhigh 2 5 V VB 3 V 1 Vpp Vlow 0 5 V 2 5 V Signal output TTL RS422 HTL sin cos Outp...

Page 219: ...anning code Gray code Position resolution increments per re volution A B 8192 13 bits Multi turn resolution revolutions 4096 12 bits Data transfer of absolute value Synchronous serial SSI Serial data...

Page 220: ...increments per revolution A B 4096 12 bits Incremental tracks periods per re volution C 1 Output amplitude per track Vhigh 2 5 V 1 VPP 2 5 V VB 3 5 V Vlow 0 5 V 0 5 V 3 V Signal output TTL sin cos TT...

Page 221: ...n increments per revolution A B 4096 12 bits Incremental tracks periods per revolution C 1 1 1 Output amplitude per track Vhigh 1 VPP DC 2 5 V DC 2 5 V Vlow DC 0 5 V DC 1 1 V Signal output sin cos TTL...

Page 222: ...A B 90 3 90 3 Scanning code Binary code Gray code Position resolution increments per revolution A B 8192 13 bits Multi turn resolution revolutions 65536 12 bits 4096 12 bits Data transfer RS485 synchr...

Page 223: ...or and cable 50 to 150 C 50 to 150 C Evaluation unit DUE 1K 00 Part number 21195609 Signal outputs 1 channel OUT1 4 20 mA FCT1 DC 24 V 150 mA WEAR1 DC 24 V 150 mA Current consumption Max mA 320 Min mA...

Page 224: ...assification Category B System structure 1 channel cat B MTTFD value Calculation via B10D value B10D value BE02 2 106 BE03 20 106 BE05 16 106 BE1 12 106 BE2 8 106 BE5 6 106 BE11 3 106 BE20 2 106 BE30...

Page 225: ...1500 1800 min 1 230 V MA MN with CB CA for MA MN Motors PN nN IN cos CB 100 150 Hz kW min 1 A F F F DRK71S4 50 0 18 1450 1 53 0 81 20 50 14 25 60 1755 1 38 0 87 18 45 14 25 DRK71M4 50 0 25 1455 2 05 0...

Page 226: ...connected op tions from the power supply Secure the motor against unintended power up CAUTION The surfaces on the drive can be very hot during operation Risk of burns Let the motor cool down sufficie...

Page 227: ...motor Provide better power supply system reduce the power supply load Check cross section of supply cable replace with cable of larger cross section if necessary Motor does not start in star connectio...

Page 228: ...r connection as intended Correct the wiring observe the wiring diagram Loose contact in supply cable one phase missing Tighten loose contact check connections ob serve wiring diagram Fuse defective Lo...

Page 229: ...rcuit or a short circuit to frame Check resistors and isolation of the brake coils Replace complete brake and brake control spe cialist workshop Check switchgear replace if necessary Rectifier defecti...

Page 230: ...ce the carrier Alternating torques due to incor rectly set inverter Check correct setting of inverter according to its operating instructions correct if necessary 9 3 Malfunctions when operated with a...

Page 231: ...ture and extent of the problem Time the failure occurred and any accompanying circumstances Assumed cause Ambient conditions e g Ambient temperature Humidity Installation altitude Dirt etc 9 5 Disposa...

Page 232: ...ing diagram R13 68001 xx 06 For all motors with one speed direct on line or W m start up Delta connection The following figure shows m connection for low voltage V1 U1 W1 1 T5 T4 T6 V2 U2 W2 W2 U2 V1...

Page 233: ...voltages and m m connection for low voltages 1 U1 T1 W1 T3 V1 T2 U2 T4 W2 T6 V2 T5 U3 T7 W3 T9 V3 T8 U4 T10 W4 T12 V4 T11 L3 L2 L1 3 2 L3 L2 L1 3 2 V3 T8 W3 T9 V2 T5 W2 T6 V1 T2 U1 T1 W1 T3 U3 T7 U2 T...

Page 234: ...ection for high voltages and W W connection for low voltages 1 4 V1 T2 U1 T1 W1 T3 V2 T5 U2 T4 W2 T6 V3 T8 U3 T7 W3 T9 2 3 L3 L2 L1 2 3 L3 L2 L1 W2 T6 V2 T5 U2 T4 V1 T2 U1 T1 W1 T3 V1 V3 T2 T8 U1 U3 T...

Page 235: ...sors or TH bimetallic thermostats Either a two pin terminal clip or a five pin connection terminal is available for connect ing to the trip switch Example TF TH to 2 pin terminal strip 1b 2b 900719972...

Page 236: ...minal assign ment is included in the motor delivery as wiring diagram TF TH The following figures show examples for connection of motor protection with TF PTC thermistor sensors or TH bimetallic therm...

Page 237: ...7 8 9 10 1 2 3 4 a TF11 TF11 TF21 Opt TF21 Opt UB1 GY GND1 PK A1 BN A1 WH B1 YE B1 GN see below c b TF1 TF1 TF2 Opt TF2 Opt UB GND A A B B see below d 1 Pre configured by SEW EURODRIVE Do not alter t...

Page 238: ...pin or a 4 pin M12 plug connector is available for the connection 4 pin M12 plug connector AVSE 8 pin M12 plug connector AVRE A coded Male 2 3 4 1 Pin 1 UB A coded Male 1 3 4 6 5 8 7 2 Pin 1 UB Pin 2...

Page 239: ...e rectifiers for the AC side shut off as well as the DC and AC side shutoff AC RD BU WH UAC 1 BGE BG 1 2 3 4 5 AC DC RD BU WH 1 UAC BGE BG 1 2 3 4 5 242604811 1 Brake coil BS24 BSG Wiring diagram B100...

Page 240: ...peration The drive system might be damaged Do not connect the brake to the terminal board of the motor Wiring diagram B100 The following figure shows the wiring for BUR brake control 4 BN BK U V AC RD...

Page 241: ...ter loop and depending on the motor connection must be connected to the motor terminal block instead of the m or W bridge The following figure shows the factory wiring for BSR brake control For exampl...

Page 242: ...r BSR brake control For ex ample Motor AC 400 V Brake AC 400 V W2 U2 V2 W1 V1 U1 L3 L2 L1 WH WH 2 RD BU WH 1 3 BGE BG 1 2 3 4 5 RD BU 17564599179 1 Brake coil 2 SR10 11 15 19 current relay 3 Terminal...

Page 243: ...supply cables are required for the voltage supply BMP3 1 The following illustration shows the wiring for the BMP3 1 brake rectifier for cut off in the AC circuit and cut off in the DC and AC circuit A...

Page 244: ...W1 T1 T2 T3 W2 T5 T4 T6 9007199778089483 Star connection The following figure shows the wiring of the V forced cooling fan for star connection L1 L2 L3 V2 U2 W2 T5 T4 T6 PE U1 V1 W1 T1 T2 T3 W2 U2 V2...

Page 245: ...V forced cooling fan for DC 24 V RD BU M 1 2 3 DC 24 V 9007201648125067 1 Forced cooling fan 2 Terminal strip 3 Polarity reversal protection diode NOTICE Damage to the forced cooling fan due to incorr...

Page 246: ...coming cables 8 Further running capacitors if avail able 4 Counterclockwise rotation 5 CW rotation connected at factory 9 All pole power switch ER11 wiring dia gram V1 T2 U1 T1 W1 T3 1 V2 T5 U2 T4 W2...

Page 247: ...nd 3 here 3 A B 2 x 1 3 3572208523 1 If auxiliary terminal 2 is not provided you can install auxiliary terminal 1 in the same position 1 Terminal box position 1 X Terminal box position X 2 Terminal bo...

Page 248: ...y production enterprise SEW EURODRIVE RybalkoStr 26 220033 Minsk Tel 375 17 298 47 56 298 47 58 Fax 375 17 298 47 54 http www sew by sales sew by Belgium Assembly Sales Service Brussels SEW EURODRIVE...

Page 249: ...5322612 Fax 86 22 25323273 http www sew eurodrive cn info sew eurodrive cn Assembly Sales Service Suzhou SEW EURODRIVE Suzhou Co Ltd 333 Suhong Middle Road Suzhou Industrial Park Jiangsu Province 2150...

Page 250: ...ax 202 44812685 http www copam egypt com copam copam egypt com Estonia Sales Tallin ALAS KUUL AS Reti tee 4 75301 Peetri k la Rae vald Harjumaa Tel 372 6593230 Fax 372 6593231 http www alas kuul ee ve...

Page 251: ...Tel 49 7253 9254 0 Fax 49 7253 9254 90 oestringen sew eurodrive de Service Competence Center Mechanics Mechatronics SEW EURODRIVE GmbH Co KG Ernst Blickle Stra e 1 76676 Graben Neudorf Tel 49 7251 75...

Page 252: ...verk is vov vov is India Registered Office Assembly Sales Service Vadodara SEW EURODRIVE India Private Limited Plot No 4 GIDC POR Ramangamdi Vadodara 391 243 Gujarat Tel 91 265 3045200 Fax 91 265 3045...

Page 253: ...di R Blickle Co s a s Via Bernini 14 20020 Solaro Milano Tel 39 02 96 980229 Fax 39 02 96 980 999 http www sew eurodrive it milano sew eurodrive it Ivory Coast Sales Abidjan SEW EURODRIVE SARL Ivory...

Page 254: ...ue Industrial Qu retaro C P 76220 Quer taro M xico Tel 52 442 1030 300 Fax 52 442 1030 301 http www sew eurodrive com mx scmexico seweurodrive com mx Sales Service Puebla SEW EURODRIVE MEXICO S A de C...

Page 255: ...Fernando de la Mora Barrio Bernardino Tel 595 991 519695 Fax 595 21 3285539 sewpy sew eurodrive com py Peru Assembly Sales Service Lima SEW EURODRIVE DEL PERU S A C Los Calderos 120 124 Urbanizacion I...

Page 256: ...20 Fax 386 3 490 83 21 pakman siol net South Africa Assembly Sales Service Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Eurodrive House Cnr Adcock Ingram and Aerodrome Roads Aeroton Ext 2 Johannesb...

Page 257: ...ewtwn ms63 hinet net http www tingshou com tw Nan Tou Ting Shou Trading Co Ltd No 55 Kung Yeh N Road Industrial District Nan Tou 540 Tel 886 49 255353 Fax 886 49 257878 sewtwn ms63 hinet net http www...

Page 258: ...x 1 856 845 3179 csbridgeport seweurodrive com Midwest Region SEW EURODRIVE INC 2001 West Main Street Troy Ohio 45373 Tel 1 937 335 0036 Fax 1 937 332 0038 cstroy seweurodrive com Southwest Region SEW...

Page 259: ...206 Motor wiring compartment 206 Brake exchange DR 71 80 DRN80 DR2 80 166 168 Brake malfunctions 229 Brake rectifier combinations 203 Brakemotor structure DR 160 315 DRN132M 315 147 DR 71 80 DRN63 80...

Page 260: ...Technical data 214 Encoder cable 113 Encoder cable requirements 113 Encoder connection 112 Encoder mounting adapter 41 Equipment accessory 101 ES7 109 EV 39 F For mounting to gear units 51 Forced coo...

Page 261: ...tions 227 Motor mounting 51 Motor protection 235 236 TF 235 236 TH 235 236 Motor protection device 61 Motor structure DR 160 180 DRN132M 180 19 DR 200 225 DRN200 225 20 DR 250 280 DRN250 280 21 DR 71...

Page 262: ...notes 6 Serial number 25 Setting the working air gap BE05 122 160 Setup 12 36 Signal words in safety notes 6 Single phase motor 70 Special design 31 Special features Low speed motors 69 Switching oper...

Page 263: ...ts 27 Other additional features 29 Output variants 27 Temperature sensor 27 Ventilation 29 Type designation DR Condition monitoring 29 Types Overview 27 U UWU51A switched mode power supply 108 W Waste...

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Page 268: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG Ernst Blickle Str 42 76646 BRUCHSAL GERMANY Tel 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com...

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Summary of Contents for DR 315 Series

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