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2

Safety notes

Preliminary information

Operating Instructions – MOVI4R-U

®

 Frequency Inverter Module

8

2

Safety notes

2.1

Preliminary information

The  following  general  safety  notes  serve  the  purpose  of  preventing  injury  to  persons
and damage to property. They primarily apply to the use of products described in this
documentation.  If  you  use  additional  components,  also  observe  the  relevant  warning
and safety notes.

2.2

Target group

The product is intended for persons in training facilities that are equipped with the ap-
propriate furnishings in classrooms and laboratories. Furnishings are, for example, ex-
perimental  stands,  laboratory  benches,  energy  cells,  control  panels  and  control  con-
soles as well as control cabinets with pick-up positions for electrical energy.

The  focus  is  on  the  transfer  of  knowledge  to  non-specialists.  Before  using  the
products,  non-specialists  must  be  instructed  about  the  safety-relevant  aspects  des-
cribed in this document.

Specialist for me-
chanical work

Any  mechanical  work  on  the  products  must  be  carried  out  by  a  qualified  specialist.
Specialists  in  the  context  of  this  documentation  are  persons  familiar  with  the  design,
mechanical installation, troubleshooting, and maintenance of the product who possess
the following qualifications:

Qualification in the field of mechanical engineering in accordance with the national
regulations.

They are familiar with this documentation.

Specialist for elec-
trotechnical work

Any electrical work on the products must be carried out by adequately qualified electri-
cians.  Qualified  electricians  in  the  context  of  this  documentation  are  persons  familiar
with  electrical  installation,  startup,  troubleshooting,  and  maintenance  of  the  product
who possess the following qualifications:

Qualification  in  the  field  of  electrical  engineering  in  accordance  with  the  national
regulations.

They are familiar with this documentation.

Additional qualifi-
cation

In addition to that, these persons must be familiar with the valid safety regulations and
laws, as well as with the requirements of the standards, directives, and laws specified
in this documentation. The persons must have the express authorization of the com-
pany to operate, program, parameterize, label, and ground units, systems, and circuits
in accordance with the standards of safety technology.

Instructed persons

All work in the areas of transportation, storage, operation and waste disposal must be
carried out by persons who are trained appropriately. The purpose of the instruction is
that the persons are capable of performing the required tasks and work steps in a safe
and correct manner.

2.3

Designated use

The  product  is  designed  for  training  purposes  only.  Operating  the  product  in  private,
craft, trade or for industrial purposes is not permitted. The product is not intended for
installation in electrical plants or machines. The product is not intended for use in ap-
plications (such as lifting applications).

The product can be used for operating AC asynchronous motors with squirrel-cage ro-
tors. The product is not suited for operating AC synchronous motors.

28520688/EN – 12/2018

Summary of Contents for 18982093

Page 1: ...28520688_1218 Drive Technology Drive Automation System Integration Services Operating Instructions Didactics Electromechanics MOVI4R U Frequency Inverter Module Edition 12 2018 28520688 EN...

Page 2: ...SEW EURODRIVE Driving the world...

Page 3: ...6 Electrical connection 9 2 7 Startup and operation 10 2 8 Inspection and maintenance 10 3 Device structure 11 3 1 Scope of delivery 11 3 2 Basic unit 11 3 3 Device components 12 4 Installation 13 4...

Page 4: ...Table of contents Operating Instructions MOVI4R U Frequency Inverter Module 4 9 2 Certifications 29 10 Address list 30 Index 31 28520688 EN 12 2018...

Page 5: ...table shows the grading and meaning of the signal words for safety notes Signal word Meaning Consequences if disregarded DANGER Imminent hazard Severe or fatal injuries WARNING Possible dangerous sit...

Page 6: ...under limited warranty Read the information in this documentation This is essential for fault free operation and fulfillment of any rights to claim under limited warranty Read the documentation befor...

Page 7: ...ns MOVI4R U Frequency Inverter Module 7 1 7 Copyright notice 2018 SEW EURODRIVE All rights reserved Unauthorized reproduction modifica tion distribution or any other use of the whole or any part of th...

Page 8: ...electrical work on the products must be carried out by adequately qualified electri cians Qualified electricians in the context of this documentation are persons familiar with electrical installation...

Page 9: ...be placed properly and safely without posing any risk to the learners Protect the product from strong mechanical strain The product and its mounting parts must never protrude into the path of persons...

Page 10: ...while voltage is applied Do not separate the connection to the product during operation This may result in dangerous electric arcs damaging the product If you disconnect the product from the voltage...

Page 11: ...he housing of the module 3 2 Basic unit N 230V 50 60 Hz L X1 U V W X3 3 X2 COM X2 1 COM X2 5 AO REF 10V X2 2 AOUT X2 4 AIN X2 3 X1 REL NO X1 1 REL NO X1 3 DI 01 X1 5 DI 02 X1 6 DI 03 X1 7 DO 01 X1 4 R...

Page 12: ...th IP54 protection Frequency inverter with V f control Power 0 37 kW Control by means of digital inputs switch on the module or operation at the device Setpoint selection using the analog input or set...

Page 13: ...unplug the plug connectors while they are energized CAUTION Short circuit due to incorrectly set jumpers Damage to property and injury Insert the jumpers only in the contact points provided for this p...

Page 14: ...n as the supply system cable routed parallel to the protective earth via separate terminals or Copper PE conductor with a cross section of 10 mm2 Supply system cable 10 to 16 mm2 Copper protective ear...

Page 15: ...1 6 DI 03 X1 7 DO 01 X1 4 REL O X1 2 ON 0 ON 1 2 3 26585428491 REL NO X1 1 Normally open relay contact REL O X1 2 Common relay REL NC X1 3 Normally closed relay contact DI 01 X1 5 Digital input DI 01...

Page 16: ...mm terminals In this case observe the technical specification of the frequency inverter 4 2 4 X2 Analog inputs outputs X2 COM X2 1 COM X2 5 AO REF 10V X2 2 AOUT X2 4 AIN X2 3 15172524043 COM X2 1 Ref...

Page 17: ...fficiently WARNING Inverter malfunction due to incorrect settings Severe or fatal injuries Observe the startup instructions Always have the installation carried out by a trained specialist Only use se...

Page 18: ...dule 5 Start up the motor on the frequency inverter Next connect terminals DI 01 through DI 03 with the didactics module Do not connect the terminals during on going operation 6 In the case of externa...

Page 19: ...chapter Fault list MOVI4R U 5 Set the following values in the functions Acceleration deceleration 10 12000 min 1 s 1 nmax Maximum speed 50 3000 min 1 Boost Voltage offset V f characteristic curve 0 5...

Page 20: ...n 6 When selecting setpoint source AI set the speed setpoint by setting the voltage on analog input AI 3 Select the setpoint source nx n2 AI by setting digital input DI03 0 V or 24 V see the following...

Page 21: ...source 5 6 1 Control signal source The following table shows the control signal source and enabled direction of rotation of the MOVI4R U inverter depending on the settings on the control plate and the...

Page 22: ...oint nmax Active X X Control knob clockwise rota tion 1 10 0 100 Control knob counterclockwise rotation 10 1 0 100 Inactive 1 3 7 10 X Setpoint1 nx 0 10 0 100 2 0 V Setpoint1 nx 0 10 0 100 24 V Analog...

Page 23: ...the plug connectors while they are energized CAUTION Risk of burns due to hot surfaces of the device or connected options e g braking resistors Injury Provide for covers to secure hot surfaces Install...

Page 24: ...nverter LED 1 10 Operating status MOVI4R U inverter Response display Lights up 1 LED Level 1 No of function Lights up bargraph display Setting a setpoint display of an actual value Setpoint actual val...

Page 25: ...voltage supply 2 Select function menu 10 Manual mode from the selection menu and briefly press the control knob DI03 Boost n nmax nx 2 N P U N 8900038283 Manual mode is now active LEDs 1 and 10 are l...

Page 26: ...m 0 to 100 of nmax see the chapter Function menu 10 Manual mode You disable the drive when you set the speed setpoint to 0 LEDs 1 and 10 are lit up WARNING Risk of crushing if the drive starts up unin...

Page 27: ...s display Nature of the fault Accompanying circumstances Any unusual events preceding the problem 7 2 Waste disposal Dispose of the product and all parts separately in accordance with their material s...

Page 28: ...mber 18982093 Degree of protection IP20 Power supply connection 1 phase Operating voltage 230 V Control voltage digital inputs 24 V Control voltage analog inputs setpoint 0 V 10 V Line frequency 50 Hz...

Page 29: ...rds and certifications If special approvals are necessary for additional requirements request them separ ately from SEW EURODRIVE 9 1 EC declaration of conformity The EC declarations of conformity for...

Page 30: ...n Hannover Tel 49 5137 8798 30 Fax 49 5137 8798 55 dtc nord sew eurodrive de East SEW EURODRIVE GmbH Co KG D nkritzer Weg 1 08393 Meerane Zwickau Tel 49 3764 7606 0 Fax 49 3764 7606 30 dtc ost sew eur...

Page 31: ...01 21 H Hazard symbols Meaning 5 I Installation 13 L LEDs 24 M Manual mode 19 25 Motor 12 MOVI4R U characteristics 12 MOVI4R U properties 12 N Notes Designation in the documentation 5 Meaning of the h...

Page 32: ...p 17 Requirements 17 Safety notes 10 Setting parameters 19 Startup procedure 18 With different operating modes 19 Structure of the didactics module 11 T Target group 8 Trademarks 6 Transport 9 U Use 8...

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Page 36: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG Ernst Blickle Str 42 76646 BRUCHSAL GERMANY Tel 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com...

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