Servomech ILA 100 A Installation, Operation And Maintenance Manual Download Page 9

Servomech S.p.A. 

21.15-25-50-100-150-200.E - Rev. 01 DD (M/Y) 10/19 

6

 

INSTALLATION 

The  operations  described  in  the  paragraphs  of  this  chapter  provide  both  electrical  and  mechanical 
connections of the actuator, as well as the execution of test motions at reduced speed and motor torque or 
with small displacement steps. 

6.1

 

Safety warnings 

 

MOTORS  CANNOT  BE  CONNECTED  DIRECTLY  TO  THE  ELETRICITY  GRID.  A  PROPER  CIRCUITS  AND 
DEVICES FOR MOVEMENT MANAGEMENT ON BOTH DIRECTIONS IS REQUIRED. STROKE END LIMIT 
SWITCHES  (MICROSWITCHES  OR  SENSORS)  MUST  BE  CONTROLLED  TO  BE  SURE  THE  LINEAR 
MOVEMENT OF THE ACTUATOR (DUE TO THE OPERATION OF THE MOTOR OR TO THE INERTIA OF 
THE MOVING PARTS) STOPS BEFORE TO REACH THE MECHANICAL STROKE END LIMITS. IN CASE THIS 
HAPPENS, THE ACTUATOR CAN BE LOCKED AND THE INTERNAL COMPONENTS CAN BE DAMAGED. 

 

WHEN THE MOTORS MUST BE POWERED BY A CONVERTER (ELECTRIC DRIVE), THIS MUST BE CHOSEN 
BY QUALIFIED PERSONNEL. 

 

IN  CASE  THERE  ARE  INVOLVED  ELECTRONIC  DRIVE  AND  CONTROL  DEVICES  ON  THE  ACTUATOR 
MOVING  CONTROL,  REFER  TO  MANUALS  FOR  ALL  THE  NECESSARY  INFORMATION  AND  CORRECT 
INSTALLATION AND MAINTENANCE OF THE PRODUCT. 

 

BEFORE TO PROCEED TO THE ELECTRIC CONNECTION, MAKE SURE THE SUPPLY VOLTAGE IS TURNED 
OFF. 

 

BEFORE TO TURN-ON THE MOTOR, MAKE SURE THE ELECTRIC CONNECTIONS ARE TIGHTENED AND 
STABLE. 

 

CHECK  POWER  SUPPLY  CABLES  NOT  TO  BE  DAMAGED  DURING  THE  COMMISSIONING.  POWER 
SUPPLY CABLES MUST BE OUT OF HEAT SOURCES AND MOVING ORGANS. 

 

DURING FUNCTIONING ARE PRODUCED MAGNETIC, ELECTRIC AND ELECTROMAGNETIC FIELDS. THIS 
MAY  BE  DANGEROUS  FOR  PEOPLE  THAT  USE  CARDIAC  STIMULATOR  (PACEMAKER),  IF  NOT 
SUFFICIENT DISTANCE. 

 

DO NOT DISCONNECT ANY CONNECTION DURING OPERATION OR IN PRESENCE OF SUPPLY VOLTAGE. 

 

BEFORE TO TURN-ON THE MOTOR, MAKE SURE THE MECHANICAL CONNECTIONS OF THE ACTUATOR 
REMAIN TIGHTENED AND STABLE, ALSO DURING THE OPERATION. 

 

DURING THE COMMISSIONING, UNEXPECTED MOVEMENT OF THE MOTOR MAY BE CAUSED BY: 

 

WIRING ERRORS 

 

MOUNTING ERRORS 

 

DAMAGES ON POWER SUPPLY CABLES  

 

HARDWARE OR SOFTWARE ERRORS 

 

DRIVER PARAMETERS ERRORS 

 

OPERATION  IN  CONDITIONS  OUTSIDE  THE  SPECIFICATIONS  PROVIDED  BY  THE 
CATALOG AND THIS MANUAL 

 

MAKE  SURE  THE  SAFETY  PROTECTION  OF  THE  MACHINE  (MECHANICAL  AND  ELECTRICAL)  ARE 
ACTIVE.  

 

DURING  OPERATION,  TEMPERATURE  OF  THE  EXTERNAL  SURFACE  OF  MOTORS  CAN  REACH  HIGH 
TEMPERATURES. HOT SURFACES ON ACTUATOR CAN CAUSE BURNS AND SHOULD NOT BE TOUCHED.  

 

 

Summary of Contents for ILA 100 A

Page 1: ...LA 150 A ILA 200 A ILA 15 B ILA 25 B ILA 50 B ILA 100 B ILA 150 B ILA 200 B Installation operation and maintenance manual Publication 21 15 25 50 100 150 200 I Rev 01 Data M Y 10 19 Servomech S p A Vi...

Page 2: ...ely relieve Servomech S p A from any liability for damage caused to persons and or property Servomech S p A it does not assume direct or indirect responsibility for an improper use of the actuator not...

Page 3: ...dard operating conditions 8 4 1 3 Thermal limit 8 4 2 Personnel requirements Qualifications 8 5 STORAGE 8 6 INSTALLATION 9 6 1 Safety warnings 9 6 2 FCP inductive proximity stroke limit switches 10 6...

Page 4: ...ech com e mail info servomech com 2 2 Description of the product For all the technical characteristics of the product performance features dimensions refer to the technical catalog Main actuator compo...

Page 5: ...tio of the input drive 3 Stroke length is the stroke length in millimetres achievable by the actuator 4 Linear speed is the linear speed expressed in mm s when the actuator is provided with electric m...

Page 6: ...ft the actuator from the housing and outer tube using suitable slings DO NOT lift the actuator from the push rod and or the motor Prevent the actuator from swinging during lifting operations In the ca...

Page 7: ...with a purely axial applied load They must be subjected to the loading and speed conditions specified in the catalog Modification of parts of the actuator or replacement of components with different...

Page 8: ...t ambient temperature 25 C without risk of internal parts overheating 10 10 100 Linear drive Fi Acme screw ILA A series 30 Ball screw ILA B series 100 For the proper operation of acme screw linear act...

Page 9: ...CT INSTALLATION AND MAINTENANCE OF THE PRODUCT BEFORE TO PROCEED TO THE ELECTRIC CONNECTION MAKE SURE THE SUPPLY VOLTAGE IS TURNED OFF BEFORE TO TURN ON THE MOTOR MAKE SURE THE ELECTRIC CONNECTIONS AR...

Page 10: ...tuator and set to the correct sensing distance DO NOT CHANGE THE SENSING DISTANCE OF PROXIMITY SWITCHES BY MOVING THE TWO NUTS FIXED ON THE SENSOR In case it is necessary to restore the correct sensin...

Page 11: ...ILA 200 The activation positions of the two limit switches are the extreme travel positions Lc and La see Fig 6 9 FC 1 sensor for RETRACTED ACTUATOR Lc position FC 2 sensor for EXTENDED ACTUATOR La p...

Page 12: ...separately powered f AC 3 phase motor with DC brake separately powered AC 2 phase with rectifier g AC 3 phase motor with DC brake separately powered In case of brake motor the brake is NORMALLY CLOSED...

Page 13: ...ng diagrams to power supply of AC 3 ph motor Figure 6 4 Electric wiring diagrams to motor terminal board of AC 3 ph motor IN CASE OF ELECTRIC MOTOR DIFFERENT FROM THE ABOVE MENTIONED PLEASE REFER TO I...

Page 14: ...ATIVE action When the power supply is switched off the brake is engaged The brake opens only when power is supplied the brake is wired separately make sure that the correct voltage is used if the brak...

Page 15: ...switched off the brake is engaged The brake opens only when power is supplied the brake is wired separately make sure that the correct voltage is used if the brake is equipped with hand release device...

Page 16: ...ST BE INSTALLED AND ACTIVATED TO PREVENT DAMAGE TO PERSONS OR PROPERTY Check that all plant fixing elements are well machined and cleaned and that they fit the dimensions of the actuators fixing eleme...

Page 17: ...D TO THE ACTUATOR 6 6 Installation of rod end fitting elements To install a fitting element on the rod end threaded bore BA use a wrench on the rod end for ILA 15 25 or fix the push rod with a clamp f...

Page 18: ...s of the plant component that has to be moved Measure the initial length of the actuator then run the actuator GRADUALLY from the control unit in order to reach the plant to its more distant extreme p...

Page 19: ...adus S2 V100 2 Grease NLGI 1 DIN 51818 LUBCON Thermoplex ALN 1001 Also suitable FUCHS Renolit AX 2P NLGI 2 AGIP Grease AC 1 NLGI 1 MOBIL Mobilgrease FM 101 NLGI 1 KLUBER Klubersynth UH1 14 151 NLGI 1...

Page 20: ...kage from the gearbox contact SERVOMECH ACTUATOR Lead pitch Lubrication interval Linear drive lubrication q ty Push rod guides Hinged head mm km of stroke Q ty for actuator stroke 100mm Q ty for each...

Page 21: ...EN LUBRICATING THE LINEAR DRIVE THE ACTUATOR MUST ALWAYS BE IN EXTENDED La POSITION DO NOT LUBRICATE THE LINEAR SCREW DRIVE IN RETRACTED Lc OR INTERMEDIATE POSITIONS IN CASE OF STROKE LENGTH 500 mm 2...

Page 22: ...SECTION 9 1 LINEAR DRIVE LUBRICATION Apply the grease quantity indicated in Tab 9 1 Extend and retract the push rod over its entire stroke for 3 full cycles If necessary remove excess of lubricant fro...

Page 23: ...RE LONG LIFE LUBRICATED ADDITIONAL LUBRICATION CAN BE DONE ONLY IN CASE OF VERIFIED LUBRICANT LEAKAGE FROM THE BEARINGS HOUSING Restore the lubricant quantity of thrust bearings using proper grease ni...

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