Sensus 461-S Installation And Maintenance Instructions Manual Download Page 2

3a

1a

3

D1

C

Inlet

Minimum

Service Space

D

4"

8"

F

Bypass (if required)

Remote Vent (if required)

1" NPT

B

A

Control Line
Connection

Control Line

1/4" NPT

Outlet

Vent Cap

3

E

Model

D

D1

E

461-12S

13-1/4"

14"

461-8S

– 18-3/8"

10-3/16"

461-S (12") 

19-1/2"

14-1/4"

461-S (8-1/2") 

19-1/2"

11"

Regulator Body Type

F (Face to Face)

Screwed

6-1/2"

Flanged ANSI 125 FF

10"

Flanged ANSI 250 FF

10-1/2"

2

Maximum

Working

Regulator

Body

Pressure

Body Type

Materials

of Body

2" Screwed only

Cast Iron

250 psi

Flanged ANSI 125 

Cast Iron

175 psi*

Flanged ANSI 250 

Ductile Iron

575 psi*

Flanged ANSI 300

Cast Steel

720 psi*

Maximum Inlet Pressures

Regulator Models 461-S, 461-8S, and 461-12S are excellent 
general purpose gas pressure regulators for intermediate and
larger loads. Use them for natural gas, air, dry CO

2

, propane,

butane and other gases.

*Carefully note the following exceptions to the above,
based on diaphragm size:

Diaphragm

Diaphragm

Maximum Inlet

Size ID

Case Material

Pressure

12”

Cast Iron

100 psi

8-1/2”

Cast Iron

175 psi

12”

Aluminum

100 psi

8”

Aluminum

175 psi

Valve material selection is limited by inlet pressure and 
differential:

Valve

Maximum Inlet

Maximum Pressure

Material

Pressure Rating

Differential Rating

Buna-N

575 psi

250 psi

Poly-U Red

720 psi

400 psi

Poly-U Tan

1200 psi

600 psi

Typical Arrangement 

and Dimensions

(Indoor or Outdoor Installation)

Installation and Start-Up

1

Thoroughly purge inlet piping to remove dirt and debris that could 
damage the regulator or impair its operation. If this cannot be 
done, a filter or strainer should be installed ahead of the regulator.
(see bulletin RDS-1498, Regulator Pressure Ratings).

Make certain that inside of the regulator and piping are free
of dirt, foreign matter, and other debris.

2

Install the regulator. Make certain flow through the regulator is
in the correct direction. High pressure connects to the inlet 
side.  Be sure that shipping screens or covers, if used, are 
removed.

On flanges, tighten bolts evenly. On screwed connections,
apply pipe dope to male threads only. Where required,
the regulator may be inverted.

CAUTION

It is the user's responsibility to assure that all regulator vents
and/or vent lines exhaust to a non-hazardous location away from
any potential sources of ignition. Where vent lines are used,
it is the user's responsibility to assure that each regulator is 
individually vented and that common vent lines are not used.

3

The vent connection is an escape path for flammable gas and 
it must be located and/or piped so that potential discharge 
occurs in a safe area away from buildings, open flames,
collection areas, arcing devices, etc.

Regulators that are installed indoors, or in a non-vented area
must be vented to the outside. Simply run vent piping from
the regulator vent connection to a non-hazardous location
on the outside away from any potential sources of ignition.
The vent piping must be connection size or larger and piped
to a safe area.

The outlet of the vent piping must allow for the free and
unobstructed passage of air and gas, and must be protected 
against the potentials listed in instructions.

Installation and Maintenance Instructions

Model 461-S, 461-8S, and 461-12S Regulator

Summary of Contents for 461-S

Page 1: ...Models 461 S 461 8S and 461 12S Regulators Regulators RM 1330 R7 Installation and Maintenance Instructions RM 1330 R8 ...

Page 2: ... If this cannot be done a filter or strainer should be installed ahead of the regulator see bulletin RDS 1498 Regulator Pressure Ratings Make certain that inside of the regulator and piping are free of dirt foreign matter and other debris 2 Install the regulator Make certain flow through the regulator is in the correct direction High pressure connects to the inlet side Be sure that shipping screen...

Page 3: ...ng through the regulator Remove the seal cap and if applicable loosen locknut to make adjustment After adjustment is complete locknut if applicable should be tightened firmly and seal cap replaced The absence of this seal cap can result in unstable operation 9 To shut down carefully close valves C B and A in that order CAUTION 1 Keep pipe dope and all other foreign substances out of the control li...

Page 4: ...o return adjustment to setting during reassembly On 461 12S remove adjustment 3 and spring 9 On 461 8S release adjustment 3a and remove cover 5 button 7a and spring 9 On 461 S release adjustment 3a and remove cover 8 button 7b and spring 9 2 Remove bottom inspection plate 14 and unscrew valve assembly intact from diaphragm assembly 12b unscrews from 11h 3 Unscrew orifice 18 with socket wrench 1 1 ...

Page 5: ...el trim Buna N 1 Double Seat Valve Assembly 091 16 515 11 brass trim Red Polyurethane 1 Double Seat Valve Assembly stainless steel trim 091 16 515 13 Red Polyurethane 11 16 Double Seat Valve Assembly 091 16 515 00 brass trim Buna N 12 11 16 Double Seat Valve Assembly 091 16 515 02 stainless steel trim Buna N 11 16 Double Seat Valve Assembly 091 16 515 10 brass trim Red Polyurethane 11 16 Double Se...

Page 6: ...s Condensed Parts List All Models Illustration Part Number Description Number 12g Set Screw slotted headless cup 907694 pt 12 24 x 1 4 lg Female Valve Stem brass for 091 16 016 00 12h double seat assembly Female Valve Stem stainless for 091 16 016 03 double seat assembly Valve Guide brass for 091 16 012 00 12j double seat assembly Valve Guide stainless for 091 16 012 02 double seat assembly 12m Ro...

Page 7: ...9 03 11g Stat O Seal 3 8 904985 11h Diaphragm Stud stainless steel 091 16 058 02 Minimum Recommended Spare Parts Maximum Emergency Pressures For complete Maximum Emergency Pressure information for Model 461 Regulators refer to bulletin RDS 1498 Regulator Pressure Ratings If the maximum outlet pressure is exceeded the regulator must be removed from service and carefully inspected Damaged or otherwi...

Page 8: ... writing of any purported defect or nonconformance with thirty days after Buyer discovers or should have reasonably discovered such purported defect or nonconformance and d shall only extend to Buyer and not to any subsequent buyers or users of the Goods Buyer shall provide Seller access to the Goods as to which Buyer claims a purported defect or nonconformance upon request by Seller buyer shall a...

Reviews: