Sensus 441-57S Installation And Maintenance Instructions Manual Download Page 12

Type of Gas

Correction Factor

Air (specific gravity 1.0)

0.77

Propane (specific gravity 1.53)

0.63

1350 BTU Propane-Air Mixture
(specific gravity 1.20)

0.71

Nitrogen (specific gravity 0.97)

0.79

Dry CO

2

(specific gravity 1.52)

0.63

For other non-corrosive gases use the following formula:

0.60

Correction Factor = 

Specific gravity of the gas

For use with gases not listed above, please contact your Sensus 
representative or Industrial Distributor for recommendations.

Monitoring

The Model 441-57S Regulator makes an excellent monitor. 
It can act as a standby regulator installed in series which 
assumes control if a failure in the operating regulator 
permits the outlet pressure to exceed the set-point. It can 
be located in either the upstream or the downstream position.

When a Model 441-57S Regulator is used to monitor a 
regulator with an identical inner valve (another 441-57S
Regulator), the 

total maximum capacity

through both 

regulators can be figured at 70% of the capacity of one 
regulator alone. This applies with the monitor located either 
upstream or downstream.

Models 441-57S Regulator    

Installation and Maintenance Instructions

Limited Warranty

Seller warrants the Goods to be free from defects in materials manufactured by Seller and in Seller’s workmanship for a period of one (1) year after tender of delivery (the “Warranty Period").  THIS LIMITED WARRANTY

(a) IS IN LIEU OF, AND SELLER DISCLAIMS AND EXCLUDES ALL OTHER WARRANTIES, STATUTORY, EXPRESS OR IMPLIED, INCLUDING, WITH LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A

PARTICULAR PURPOSE, OR OF CONFORMITY TO MODELS OR SAMPLES; (b) does not apply to any Goods which have been (I) repaired, altered or improperly installed; (ii) subjected to improper use or storage,

(iii) used or incorporated with other materials or equipment, after buyer or anyone using the Goods has, or reasonably should have, knowledge of any defect or nonconformance of the Goods; or (iv) manufactured, 

fabricated or assembled by anyone other than Seller, (c) shall not be effective unless buyer notifies Seller in writing of any purported defect or nonconformance with (thirty days) after Buyer discovers or should have 

reasonably discovered such purported defect or nonconformance; and (d) shall only extend to Buyer and not to any subsequent buyers or users of the Goods. Buyer shall provide Seller access to the Goods as to which

Buyer claims a purported defect or nonconformance, upon request by Seller, buyer shall, at its own risk and expense, promptly return the Goods in question to Seller’s Plant.

© Sensus  2009

Made in USA

12/09

Maximum Emergency Pressure

The Maximum emergency pressure that the inlet side of the 
Model 441-57S Regulator may be subjected to under abnormal
conditions without causing damage to the regulator is:

Cast Iron Body

Maximum Inlet Pr 25 psi

Ductile Iron Body

Maximum Inlet Pr 60 psi

Cast Steel Body

Maximum Inlet Pr 100 psi

If pressure exceeds the above values the regulator must be
removed from service and inspected. Damaged or otherwise
unsatisfactory parts must be repaired or replaced before return-
ing the regulator to service.

The maximum pressure which the diaphragm may be subjected 
to under abnormal conditions without causing internal damage is
the set-point + 25 psi. If the pressure on the diaphragm exceeds
set-point by more than + 25 psi, the regulator must be removed
from service and inspected. Damaged or otherwise unsatisfactory
parts must be repaired or replaced before returning the regulator
to service. The set-point is the outlet pressure the regulator is
adjusted to deliver.

The maximum pressure that can be safely contained by the 
diaphragm case is 175 psi. Safely contained means no leakage as
well as no bursting.

Before using any of the above data, make sure this entire section 
is clearly understood.

Other Gases

The Model 441-57S Regulator is mainly used on natural gas serv-
ices; however, this regulator will perform equally as well on other
gases. When using the Model 441-57S Regulator on other gases,
the regulator capacities must be adjusted using the following cor-
rection factors:

Authorized Distributor:

8

05 Liberty Boulevard

DuBois, PA  15801
800-375-8875
Fax: (814) 375-8460

www.sensus.com/gas

Summary of Contents for 441-57S

Page 1: ...Models 441 57S Regulator RM 1360 R9 Installation and Maintenance Instructions ...

Page 2: ... occurs in a safe area away from buildings open flames collection areas arcing devices etc Regulators that are installed indoors or in a non vented area must be vented to the outside Simply run vent piping from the regulator vent connection to a non hazardous location on the outside away from any potential sources of ignition The vent piping must be connection size or larger and piped to a safe ar...

Page 3: ... to prevent vent blockage and minimize the chances for foreign material from collecting in the vent side of the regulator diaphragm 5 Use lubricants sparingly and with care to avoid exposing tacky surfaces to the gas stream Such surfaces could cause dirt accumulation on close clearance parts Use moly or silicone type lubricants Avoid the use of petroleum base types Lubricate the stem 24 the guide ...

Page 4: ...rough 5 under section To Remove Valves 2 Remove inlet orifice 28 as follows a Remove seal cap 1 back off adjusting screw 10 remove housing cover 5 and remove spring b Remove bottom plate 33 and then unscrew valve assembly by grasping 50h and turning 50e or 50i unscrews from 24 c Remove diaphragm case assembly by first opening union 60 and removing cap screws 34 d Remove cap screws 26 and remove in...

Page 5: ...necessary 7 Insert top spring button 12 Be sure it is nested correctly on the spring Also make sure that ball 13 is in place 8 Install housing cover 5 Be sure the lower end of adjusting screw 10 fits into the hole in button 12 9 Set adjusting screw 10 for desired outlet pressure Firmly tighten nut 11 and replace seal cap 1 Over Pressurization Protection Protection must be provided for the downstre...

Page 6: ...Set Adjustment Screw for Desired Outlet Pressure Inlet Remove Vent If Required 441 57S 60 Downstream Control Line A Control Connection Outlet N F D E C B Vent M Minimum Service Space Regulator F Face to Face in Body Type 2 Pipe 3 Pipe 4 Pipe 6 Pipe Screwed 10 Flanged ANSI 125 10 11 3 4 137 8 173 4 Flanged ANSI 250 101 2 121 2 141 2 185 8 Flanged ANSI 300 101 2 121 2 141 2 185 8 Flanged ANSI 600 11...

Page 7: ...odel D E M N 2 Pipe 6 24 5 7 3 Pipe 6 24 5 7 4 Pipe 91 2 25 5 8 6 Pipe 12 281 2 5 14 Outlet Nominal Pressure Spring Diaphragm Min to Max Color Size I D 3 to 6 psi Yellow 5 to 9 psi Gray 7 1 2 to 15 psi Blue 12 1 2 to 30 psi Red 5 all ranges 25 to 55 psi Brown 50 to 75 psi Black 70 to 100 psi Brown plus White White colored spring is nested within brown Spring Ranges Dimensions in Inches Installatio...

Page 8: ...ce Plug 090 16 361 01 and Steel Union Assembly 90 Nameplate 090 00 086 05 91 Nameplate round 090 16 086 00 92 Rd Hd Type U Drive Screw 903004 4 x 3 16 Lg 93 Rd Hd Machine Screw 914402 6 32 x 1 4 Lg 2 and 3 Models Illustration Part Number Description Number 22 Lower Diaphragm Plate 091 00 022 00 22a O Ring 5 8 x 3 4 902922 23 O Ring 11 16 x 7 8 934013 24 Diaphragm Connecting Screw 090 16 058 00 sta...

Page 9: ...e Assembly 1 3 4 brass trim Polyurethane 090 16 515 32 Red 65 75 Duro Valve Assembly 1 3 4 stainless steel trim 090 16 515 52 50 Polyurethane Red 65 75 Duro Valve Assembly 1 1 2 brass trim Polyurethane 090 16 515 33 Red 65 75 Duro Valve Assembly 1 1 2 stainless steel trim 090 16 515 53 Polyurethane Red 65 75 Duro 6 Models Illustration Part Number Description Number 22 Lower Diaphragm Plate 091 00 ...

Page 10: ...lamp Screw for 1 1 2 valve only 090 16 046 01 50h Male Valve Stem brass 090 16 016 01 Male Valve Stem stainless steel 090 16 016 02 4 Models Illustration Part Number Description Number Valve Assembly 3 brass trim Polyurethane Red 65 75 Duro 090 22 515 40 Valve Assembly 3 stainless steel trim Polyurethane 090 22 515 60 Red 65 75 Duro Valve Assembly 2 1 8 brass trim 50 Polyurethane Red 65 75 Duro 09...

Page 11: ...043 03 reduced valve only Adjustment Clamp Screw 50g Soc Hd Screw 5 16 18 x 1 Lg 903498 Adjustment Clamp Screw for 2 1 8 reduced valve only 903494 Male Valve Stem stainless steel 090 24 116 01 50h Male Valve Stem brass for 2 1 8 reduced valve only 090 24 116 10 Stem Extension stainless 090 24 062 04 50i Valve Stem Hex Extension stainless for 2 1 8 reduced valve only 090 16 062 11 Travel Stop for 4...

Page 12: ...ffective unless buyer notifies Seller in writing of any purported defect or nonconformance with thirty days after Buyer discovers or should have reasonably discovered such purported defect or nonconformance and d shall only extend to Buyer and not to any subsequent buyers or users of the Goods Buyer shall provide Seller access to the Goods as to which Buyer claims a purported defect or nonconforma...

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