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Technical Manual 

Absolute Single/Multiturn Encoders 

Profibus

 

R.000.000

3-5 of 22

2

2

 

 

Start-up 

 

Start-up

Before

 

a

 

PROFIBUS

DP

 

system

 

can

 

be

 

started

 

up,

 

unique

 

bus

 

addresses

 

must

 

be

 

assigned

 

to

 

all

 

connected

 

stations,

 

including

 

the

 

Master

 

system.

 

This

 

is

 

the

 

only

 

way

 

to

 

ensure

 

unambiguous

 

addressing

 

on

 

the

 

bus.

 

As

 

an

 

option,

 

the

 

station

 

addresses

 

can

 

also

 

be

 

assigned

 

via

 

the

 

bus.

  

The

 

physical

 

system

 

settings

 

are

 

made

 

using

 

the

 

parameter

 

set

 

of

 

the

 

Master.

 

In

 

addition

 

to

 

the

 

bus

 

address

 

of

 

the

 

Master,

 

this

 

set

 

includes,

 

for

 

example,

 

the

 

baud

 

rate,

 

the

 

time

out

 

delays

 

and

 

the

 

number

 

of

 

repetitions

 

of

 

the

 

transmission.

 

Along

 

with

 

the

 

Master

 

parameter

 

set,

 

a

 

Slave

 

data

 

set

 

must

 

be

 

saved

 

for

 

each

 

Slave

 

to

 

be

 

activated.

 

A

 

data

 

set

 

contains

 

the

 

parameter

 

assignment

 

and

 

configuration

 

data

 

of

 

the

 

Slave

 

and

 

the

 

address

 

indicator

 

for

 

the

 

logical

 

storage

 

of

 

the

 

I/O

 

data.

 

If

 

the

 

parameter

 

sets

 

are

 

present,

 

then

 

either

 

at

 

the

 

request

 

of

 

the

 

user

 

or

 

automatically

 

the

 

Master

 

system

 

begins

 

to

 

start

 

the

 

Slaves

 

up,

 

one

 

after

 

the

 

other.

 

The

 

first

 

so

called

 

diagnostic

 

cycles

 

are

 

able

 

to

 

show,

 

which

 

slave

 

is

 

present

 

on

 

the

 

bus.

 

Only

 

those

 

Slaves,

 

which

 

sent

 

a

 

correct

 

feedback

 

during

 

the

 

diagnostic

 

cycle,

 

will

 

subsequently

 

be

 

parameterized

 

in

 

the

 

parameter

 

cycles

 

with

 

the

 

corresponding

 

data

 

stored

 

in

 

the

 

Master.

 

If

 

this

 

has

 

been

 

correctly

 

carried

 

out,

 

then

 

configuration

 

cycles

 

follow,

 

during

 

which

 

a

 

comparison

 

is

 

made

 

between

 

the

 

required

 

configuration

 

data

 

stored

 

in

 

the

 

Master

 

and

 

the

 

actual

 

configuration

 

data

 

of

 

the

 

Slave.

 

After

 

the

 

last

 

diagnostic

 

cycle,

 

each

 

Slave

 

for

 

which

 

no

 

error

 

was

 

detected

 

during

 

the

 

comparison

 

is

 

ready

 

for

 

operation.

 

Each

 

of

 

these

 

Slaves

 

is

 

then

 

integrated

 

automatically

 

by

 

the

 

Master

 

in

 

the

 

operating

 

data

 

transfer.

 

For

 

diagnostic

 

purposes,

 

the

 

Master

 

provides

 

a

 

diagnostic

 

buffer

 

for

 

each

 

Slave,

 

which

 

can

 

be

 

read

 

by

 

the

 

user

 

for

 

other

 

purposes.

 

To

 

simplify

 

the

 

diagnostics,

 

a

 

general

 

diagnostic

 

field

 

is

 

kept

 

simultaneously,

 

which

 

shows

 

bitwise

 

whether

 

a

 

Slave

 

has

 

diagnostic

 

data

 

ready

 

or

 

not.

  

3

3

 

 

General 

 

wiring 

 

instructions

 

 

General wiring instructions

Installation

 

instructions

 

for

 

RS

485

 

All

 

devices

 

are

 

connected

 

within

 

a

 

bus

 

structure

 

(line).

 

Up

 

to

 

32

 

stations

 

(Master

 

or

 

Slaves)

 

can

 

be

 

linked

 

together

 

in

 

one

 

segment.

 

The

 

bus

 

is

 

terminated

 

at

 

the

 

beginning

 

and

 

at

 

the

 

end

 

of

 

each

 

segment

 

by

 

an

 

active

 

bus

 

termination

 

(termination

 

resistors).

 

To

 

ensure

 

disturbance

free

 

operation

 

both

 

bus

 

terminations

 

must

 

always

 

remain

 

powered.

 

The

 

bus

 

termination

 

is

 

provided

 

ready

to

activate

 

in

 

the

 

device

 

of

 

in

 

the

 

connector.

  

When

 

there

 

are

 

more

 

than

 

32

 

stations

 

on

 

the

 

bus,

 

repeaters

 

must

 

be

 

inserted

 

to

 

connect

 

the

 

individual

 

bus

 

segments.

  

The

 

maximum

 

line

 

length

 

is

 

dependent

 

on

 

the

 

transmission

 

speed

 

 

refer

 

to

 

Table

 

2.

 

The

 

line

 

length

 

indicated

 

can

 

be

 

increased

 

using

 

repeaters.

 

It

 

is

 

recommended

 

not

 

to

 

connect

 

more

 

than

 

3

 

repeaters

 

in

 

succession.

  

Baudrate

 

(kBit/s)

 

9.6

 

19.2

 

    

93.75

 

     

187.5

 

   

500

 

1500

 

12000

 

Range/Segment

 

1200

 

m

 

 

1200

 

m

 

 

1200

 

m

 

 

1000

 

m

 

   

400

 

m

 

200

 

m

 

100

 

m

 

Table

 

2:

 

Range

 

depending

 

on

 

the

 

transmission

 

speed

 

for

 

A

type

 

cable

 

Summary of Contents for PROFI BUS Multiturn 5868 Series

Page 1: ...T Te ec ch hn ni ic ca al l M Ma an nu ua al l AbsoluteSingle Multiturn Encoders Singleturn Series 5858 5878 Multiturn Series 5868 5888 P Pr ro of fi ib bu us s D DP P D DI IN N 1 19 92 24 45 5 3 3 ...

Page 2: ...ve the right to make changes at any time to technical information contained in the document to hand Warranty Disclaimer Their is no provide no guarantee neither tacit nor express in respect of the whole manual whether this applies to the original German text or to the English translation and assumes no liability for any damage neither direct nor indirect however caused Document information Revised...

Page 3: ...S 8 10 1 DEVICE PROFILE FOR ENCODERS 8 10 Class 1 Mandatory for all DP encoders 8 10 Class 2 Optional Functionality 8 10 9 INITIAL START UP GENERAL DEVICE SETTINGS 9 11 Node number Device address 9 11 10 SET STATION ADDRESS SSA 10 11 11 EXTERNAL POSITION RESET 11 11 12 PROFIBUS CONNECTION PG 12 12 SUPPLY VOLTAGE 12 12 13 PROFIBUS CONNECTION M12 13 12 Bus termination 13 13 14 INSTALLATION NOTES WHE...

Page 4: ... becomes active after a call from the Master This avoids a simultaneous bus access The hybrid access procedure of PROFIBUS allows a combined operation of several bus masters and even a mixed operation of PROFIBUS DP and PROFIBUS FMS within a bus section However the pre requisition for this is the correct configuration of the bus system and the unambiguous assignment of the Slave devices to the Mas...

Page 5: ...required configuration data stored in the Master and the actual configuration data of the Slave After the last diagnostic cycle each Slave for which no error was detected during the comparison is ready for operation Each of these Slaves is then integrated automatically by the Master in the operating data transfer For diagnostic purposes the Master provides a diagnostic buffer for each Slave which ...

Page 6: ...ive earth by means of an earth clip Shielding rules When using a shielded bus cable it is recommended to connect the shield at both ends to the protective earth using low induction connections This ensures the highest possible electromagnetic compatibility EMC One exception concerns separated potentials e g in refineries generally in these plants earthing is permitted at one end only The connectio...

Page 7: ...itches to the state DATA_EXCHANGE Configuration and Parameterisation The parameterisation i e the transfer of the parameters for count direction encoder resolution etc normally occurs within the configuration programme for the PROFIBUS Master used To do this the type file or GSD device file should be copied to the respective directory for type or GSD files With some programmes such as COM PROFIBUS...

Page 8: ...by encoders of this class Mandatory or which are optional Class C2 devices thus contain all the C1 and C2 mandatory functions as well as additional manufacturer dependent optional functions An address area is also defined in the profile which can be reserved for a manufacturer s own proprietary special functions Configuration The configuration programme normally provides an input mask screen for p...

Page 9: ...tting In the mode Class 2 the encoder can be adjusted over the PROFIBUS to any position value in the value range of 27 Bit or 15 Bit This occurs by setting the most significant bit MSB of the output data 2 31 for configuration Class 2 32 Bit or 2 15 for configuration Class 2 16 Bit The Preset Value that is transmitted in the data bytes 0 3 is accepted as the position value with the rising edge of ...

Page 10: ... 14 Unsigned 32 Singleturn Resolution Slave_Diag 15 16 Unsigned 16 Number of Revolution Set_prm 9 Octet String Operating Parameters C Cl la as ss s 2 2 O Op pt ti io on na al l F Fu un nc ct ti io on na al li it ty y Function Octet N Data Type Name Slave_Diag 17 Octet String Additional Alarms Slave_Diag 18 19 Octet String Supported Alarms Slave_Diag 20 21 Octet String Warnings Slave_Diag 22 23 Oct...

Page 11: ...ddress SSA 0 Set Station address SSA Adjust both rotary switches to position F for Software set station address support with a Class2 Master The Software set station address support can only be carried out with a Class2 Master Default settings after a Power on is the address 125 0x7D for SSA_Support Only valid addresses will be stored in a non volatile memory and are active by now The Node number ...

Page 12: ...ble gland If further devices follow in the bus segment Run continuing cable through the right cable gland and connect to terminal B and terminal A Supply voltage Run the supply voltage for the encoder through the central cable gland and connect it to the terminals on the left V and 0V Place the cable shield onto the cable gland see wiring diagram View into the opened bus cover Description from lef...

Page 13: ...station on the bus then the looped through Profibus must be actively terminated at both ends with a bus termination resistor between A and B At closed housings it is necessary to order with termination adjusted the right way otherwise it is mandatory to adapt an external resistor 14 4 Installation notes when using housings with cable glands 1 Installation notes when using housings with cable gland...

Page 14: ...ameter telegram except for the 25 Bit configuration the following can be defined Code Sequence Octet 9 Bit 0 o 0 clockwise o 1 counter clockwise Class 2 functionality Octet 9 Bit 1 o 0 no o 1 yes Scaling enabled Octet 9 Bit 3 o 0 no o 1 yes Scaling type Octet 9 Bit 7 o 0 Standard MUR TMR o 1 Alternative NDR TMR Scaling parameter MUR or NDR Octets 10 13 o MUR Measuring Units per Revolution o NDR Nu...

Page 15: ... Positionscaled Positionunscaled Singleturn resolution MUR TMR With Alternative Scaling scaling will be done as follows o With NDR and TMR o NDR revolutions are equivalent exactly to the TMR values Positionscaled Positionunscaled NDR Singleturn resolution TMR TMR 1 Code sequence CW Possible settings Increasing clockwise 0 CW Increasing counter clockwise 1 CCW 2 Class 2 functionality on Class 2 mus...

Page 16: ...s Profibus R 000 000 16 16 of 22 3 Scaling function control on When scaling is turned on Position depends on the values MUR and TMR 4 Scaling type MUR TMR Scaling type MUR TMR 5 Value for Resolution per Revolution MUR Example 3600 Steps per revolution ...

Page 17: ...aled Positionunscaled Singleturn resolution MUR TMR If the scaling values TMR MUR cannot be divided without a rest there will be an error at the limits of the position values value 0 and maximum position This can be avoid with a multiple value of MUR to TMR Limitations The calculated factor GP_U TMR should always be an integer number k GP_U TMR k Integer number Example Input Object 6001h MUR 65000...

Page 18: ...sets the position value 4000 U Max physical Resolution 2 28 Bit Singleturn Resolution MUR 4096 TMR At the end oft the physical resolution GP_U it comes to a fault because the input of k is no integer number The Encoder resets the position at the end of the Multiturn to Zero The same fault occurs immediately when after a preset to zero the maximum value of the Multiturn 4095 will be adjusted ...

Page 19: ...432 25 Bit The original Standard Values Default values on delivery can be reloaded by pressing the button on the rear when switching on Restore parameters If errors have occurred during programming of the objects and if these parameters have been saved in the EEPROM it will not be possible to address the encoder next time it is switched on this error can be cleared only by means of a general Reset...

Page 20: ...iguration or parameterisation GSD module must be loaded and sent to the encoder Observe combination with DIAG LED BUS ON Connection to Master established DATA_Exchange Mode Exchange of process data The individual LED annunciators can of course also occur in combinations Master can be either a PLC or a second communication partner Operating voltage LED combinations during operation Annunciator LED ...

Page 21: ... flashing Short flashing of red LED Diagnostic mode Device is ready for diagnostics Switch the encoder off Turn the encoder back on keeping the SET key pressed for approx 3 sec The red LED flashes Switch the device off again When the encoder is rebooted all values will be reset to their default settings 20 20 Definitions Definitions Explanation of Symbols This symbol highlights those parts of the ...

Page 22: ...on Table With numerical data the decimal values are given as numerals with no affix e g 1408 binary values are identified by the letter b e g 1101b and hexadecimal values with an h e g 680h after the numerals The values shown in bold are to be entered on the rotary switches Example Left figure high order rotary switch right figure low order rotary switch ...

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