SemaConnect ChargePro 620 Installation Manual Download Page 2

   

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Table of Contents 

Introduction 

 

Safety and Compliance……………………………………..…………………………………..3 

 

General……………………………………………………………………………………………3 

 

Statements………………………………………………………………………………………..3 
Specifications…………………………………………………….……………………………….4 

 

Pre-Installation Preparation……………………………………………………………………..5 

 

Wiring Color Code………………………………………………………………………………..6 

 

Wiring Diagram………………………………………………………………………………......6 

 

 

Part 1: Pedestal Installation 

 

Materials Provided……………………….……………………………………………………….7 

 

Installation Instructions….……………………………………………………………………….8 

1)  Check Boxes for Correct Content…………..…………………………………….8 
2)  Install Anchor Plate ……………………………………………………...………...8 
3)  Install the Pedestal Unit ………………………………………………………......9 
4)  Attach the Cable Rack ……………………………………………………….…..11 
5)  Install Charging Station Head Unit …………………………………………......11 
6)  Cleaning……………………………………………………………………………13 
7)  Power Up ………………………………………………….………………………13 

 

Part 2: Wall Mount Installation 

 

Materials Provided…………………………………………...…………………………………14 

 

Installation Instructions………………………………………………………………......…….15 

1)  Check Boxes for Correct Content…………………………………………..…..15 
2)  Pre-Installation Preparation ………………………………………………….....15 
3)  Install Wall/Pole Mount Bracket…………………………………………….......17 
4)  Attach Cable Rack………………………………………….…….…………...….18 
5)  Install the Charging Station Head Unit……………………………………........18 
6)  Cleaning……………………………………………………………………………19 
7)  Power Up …………………………………………………..………………..……19 

 

Part 3: Pole Mount Installation 

 

Material Provided ………..………………………………………………………………….….20

 

Materials to be Supplied by the Installer ………………………………………………….....21 

 

Installation Instructions……..…………………………………………………………………..21 

 

 

1) Check Boxes for Correct Content………………………………….……………..21 

 

 

2) Pre-Installation Preparation…………………………………………………….....21 

 

 

3) Install the Wall/Pole Mount Bracket……………………………………………....22 

 

 

4) Attach the Cable Rack…………………………………………………………......23 

 

 

5) Install the Charging Station Head Unit………………………………………......23 

 

 

6) Cleaning……………………………………………………………………………..24 

 

 

7) Power Up …………………………………………………………………………...24 

 

Appendix A: Wall Mount Bracket Dimensions …………………………………………………..……25 
Appendix B: Front-View Pedestal Mount Dimensions…………………………………………..……26 
Appendix C: Side-View Bollard Mount Dimensions……………………………………………..……27

 

 

 
 

 

Summary of Contents for ChargePro 620

Page 1: ...emarks service marks registered trademarks or registered service marks of their respective owners Copyright 2010 SemaConnect Inc All rights reserved This material is protected by the copyright laws of...

Page 2: ...Instructions 15 1 Check Boxes for Correct Content 15 2 Pre Installation Preparation 15 3 Install Wall Pole Mount Bracket 17 4 Attach Cable Rack 18 5 Install the Charging Station Head Unit 18 6 Cleanin...

Page 3: ...t is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy This equipment may cause harmful interference with radio communications if not installed...

Page 4: ...on via SMS or email owner configured Codes and Standards Compliance Listed to UL2231 1 2 and UL2594 NEC Article 625 compliant Network Specs Local Area Network 2 4GHz 802 15 4 dynamic mesh network Wide...

Page 5: ...ing the installation site carefully review the following Wiring color code Page 6 ChargePro 620 Charging Station technical specifications Page 4 Wiring diagrams Page 6 Wall Pole Mounting Template incl...

Page 6: ...his document reflect Level 2 wiring color code Strictly adhere to the wire color codes to ensure proper installation Use 10 AWG wire minimum ensure compliance with electrical codes COLOR CODE BLACK RE...

Page 7: ...lation Materials Provided ChargePro 620 Charging Station Head Unit ChargePro 620 Charging Station Pedestal Unit Cable Rack and 4 Cable Rack mounting screws Charging Station Anchor Plate 4 Anchor Bolts...

Page 8: ...on The Anchor Plate is 18 inches in height therefore it is recommended that the concrete pad is at least 24 inches in depth check local codes In preparation for the concrete pad excavate to a depth of...

Page 9: ...e base plate is parallel to the ground Allow sufficient time for the concrete to set before going to the next step 3 Install the Pedestal Unit Insert the Pedestal Now you are ready to install the Pede...

Page 10: ...leveling screws that can be found on four sides are used to adjust for plumb Ensure Pedestal is Plumb Adjust leveling screws to make pedestal plumb check with Level at two points separated by 90 degr...

Page 11: ...er tightening screws check that the Cable Rack is secure and is firmly attached to the Head Unit 5 Install Charging Station Head Unit Mount the Charging Station Head Unit Carefully insert the charging...

Page 12: ...harging Station Head Unit for Level 2 charging stations the color codes are Red Black and Green and 3 wires from the Pedestal with the same color combination Remove the insulation on each wire and pre...

Page 13: ...ly from the top and use a wet dry cloth to clean all the sides Never use strong detergents or any other chemicals Acids petrol thinner or any other solvent Do not exert too much of pressure on the dev...

Page 14: ...t Installation Materials Provided ChargePro 620 Charging Station Head Unit Cable Rack and Cable Rack mounting screws Wall Pole Mount Bracket Plate Wall Mount Template Wall Pole Mount Bracket Post 4 He...

Page 15: ...damage suggested min 3 ft Two alternatives are illustrated below Preparing the Wall At the selected location place the wall mount template on the wall such that the top of the template is at a height...

Page 16: ...for material Now run conduit up to wire wall hole location previously marked on the wall Run the wires through this conduit up to wire wall hole location with at least 18 wall thickness free wire See...

Page 17: ...racket Post using the Wall Pole Mount Post screws 3ea Make sure that the Post is securely attached to the Wall Mount Plate Mount the Bracket on the Bolts Now hang the Wall Pole Mount Bracket on the an...

Page 18: ...insert the Charging Station Head Unit on top of the Wall Mount Bracket Post as shown in the diagram Align the access panel on the Charging Station Head Unit with the panel on the Wall Pole Mount Brack...

Page 19: ...panel cover using the screws previously removed Caution Refer to the wire color codes Page 6 and strictly adhere to this convention while connecting the charging station and electrical supply wires In...

Page 20: ...t Installation Materials Provided ChargePro 620 Charging Station Head Unit Cable Rack and Cable Rack mounting screws Wall Pole Mount Bracket Plate Wall Mount Template Wall Pole Mount Bracket Post 4 He...

Page 21: ...he Wall Pole Mount Bracket Post for the wires Prepare the Pole 1 On the selected pole cut 1 inch diameter hole 30 inches from the ground level Check local codes 2 Run the wires from the distribution p...

Page 22: ...3ea Make sure that the Post is securely attached to the Wall Pole Mount Plate Strap the Bracket to the Pole Now place the Wall Pole Mount Bracket against the pole and secure it with at least 3 straps...

Page 23: ...ation Carefully insert the Charging Station Head Unit on top of the Wall Mount Bracket Post as shown in the diagram Align the access panel on the Charging Station Head Unit with the panel on the Wall...

Page 24: ...panel cover using the screws previously removed Caution Refer to the wire color codes Page 6 and strictly adhere to this convention while connecting the charging station and electrical supply wires In...

Page 25: ...pg 25 Appendix A Wall Mount Bracket Dimension...

Page 26: ...pg 26 Appendix B Front View Pedestal Mount Dimensions...

Page 27: ...pg 27 Appendix C Side View Bollard Mount Dimensions...

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