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FILLER

Manuel d'utilisation et de maintenance

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Summary of Contents for Filler

Page 1: ...FILLER Manuel d utilisation et de maintenance Ne pas imprimer cette page...

Page 2: ...your machine This document is an integral part of the FILLER as described in section 1 7 4 of annex I of directive 2006 42 EC The Italian edition of this manual contains the original instructions The...

Page 3: ...5 2 6 Personal protection equipment 15 2 7 Residual risks 16 2 8 Applied Directives 16 2 9 Harmonized technical norms 16 3 Moving and transportation section 17 3 1 General norms 17 3 2 Packaging 17 3...

Page 4: ...tion necessary for the correct use and maintenance of the machine Consequently it is absolutely necessary to meticulously follow the instructions given in the manual during every phase of the machine...

Page 5: ...2 Control panel 3 Injection plate 4 Feet 5 Operating pedal 6 Three phase electrical plug 7 Front panel 8 Emergency button 9 Compressed air inlet 10 General safety switch 11 Pedal plug 12 Electric pan...

Page 6: ...Internal Components 1 Compressed air manometer 2 Microprocessor board 3 Electrovalve 4 Piston 5 Sleeve 6 Pneumatic actuator 7 Vibrating table motor 8 PT 100 probe 9 Linear potentiometer 6 5 4 2 1 7 8...

Page 7: ...brations 5 Heating 6 220V supply 7 24 Vac supply 8 return electrovalve 9 outflow electrovalve 10 Pedal 11 Emergency 12 Ethernet cable 13 Connection for programming 14 Probe temperature calibration 15...

Page 8: ...ulated If the Filler is used with low density fillings it can reach high levels of productivity The mould is placed on a vibrating table to optimise the injection of the fillings so eliminating air bu...

Page 9: ...9 1 13 Technical characteristics Motor Monophase 230 V Power consumption 1 4 kW Tank steel AISI 304 L Weight 62 Kg Air compressed required 80 lt min filtered disoiled dry 1 14 Dimensions...

Page 10: ...m and steel can be recycled in the appropriate collection centres According to the RoHS regulations electronic boards and electric material should be recycled separately in authorized collection centr...

Page 11: ...cycle potential adjustments etc He she can only carry out the specific tasks described in this manual reserved for this role Mechanical maintenance technician The technician is qualified to use the m...

Page 12: ...Safety limitations Attention The indications mentioned hereafter cannot completely safeguard from all dangers that one might encounter while using the machine they must be used in conjunction with com...

Page 13: ...G THE WORK WORK MAY ONLY BEGIN WHEN THE SAFETY MEASURES HAVE BEEN IMPLEMENTED IN OBSERVANCE OF PRESIDENTIAL DECREE 543 ON THE PREVENTION OF ACCIDENTS positioned on the door of the electrical panel Lab...

Page 14: ...are located within the electric panel for the protection of the electrical circuits of the machine A possible voltage spike could blow the fuses When a fuse blows one should act as follows switch off...

Page 15: ...racteristics of the machine Adequate means for the collection and subsequent disposal of residues even hazardous or special ones oils and grease broken or waste material etc Adequate fire safety syste...

Page 16: ...at the means of support and transportation is controlled by a person qualified for such a role so as to avoid unforeseen movements which may be dangerous to the people in the vicinity who are helping...

Page 17: ...ect upright position of the packaging the second symbol shows that the packaging must be protected from the rain the third symbol shows that the content of the packaging is fragile and must be handled...

Page 18: ...ding procedures the machine should be moved exclusively by means of a manual transportation trolley adequate for euro pallets the platform should only be lifted to the height needed to move the machin...

Page 19: ...ttention The machine must be placed on a level surface for the other environmental requirements necessary for optimal functioning of the machine please see sections 1 11 and 2 5 4 2 Electrical connect...

Page 20: ...particular mechanical anomalies foreign parts in the working field of the machine and protective plates positioned improperly Check the safety systems anti injury protections emergency devices control...

Page 21: ...s button switches the machine ON and OFF INCREMENT Use this button to increment the values shown on the display MENU Use this button to edit the product dosage DOSAGE This button leads to the emission...

Page 22: ...switch on the machine Press button ON OFF The following text will appear on the display To set the amount of product to be injected into the mould the user can make use of the ten preset parameters by...

Page 23: ...e Once the working cycle is finished the following will need to be carried out Press the VIBRATOR ON OFF F button to switch off the vibrator Press the ON OFF A switch to switch off the machine 5 4 Pos...

Page 24: ...t be expressly authorized by the manufacturer For major repairs it is recommended to turn to the manufacturer whose specialized personnel possessing the technical expertise acquired from the original...

Page 25: ...ance intervention it is the Safety Officer duty to ascertain that the machine is working properly and that all the safety devices are present and functional Unless expressly required for the solution...

Page 26: ...ss and hold for a few seconds the INCREMENT button until the display shows the text pulizia cleaning Press the dosage button or the operating pedal Lift the fron cover 2 to gain access to the injectio...

Page 27: ...nobs 6 that hold the valve in place Lift the hopper 7 Unscrew the four knobs 8 Slip off the sleeve 9 Unscrew the two knobs 10 of the injector plate Wash in a dishwasher all the components of the injec...

Page 28: ...ay particular attention to anti slip devices used by the manufacturer flat washers elastic washers etc always replacing the worn out elements The anti slip nuts and ring nuts having a plastic blocking...

Page 29: ...hnicians who will take the necessary steps The electrical wires will lose their isolating properties with time especially if exposed to heat humidity and low temperatures Verify their integrity with t...

Page 30: ...30 7 Electrical diagram section LEGENDA...

Page 31: ...31 ELECTRICAL DIAGRAM...

Page 32: ...32...

Page 33: ...12 Four pole switch FILLER 004 Microcircuit board FILLER 013 Box for four pole switch FILLER 005 Display membrane FILLER 014 220 V accessory socket FILLER 006 Heating coil FILLER 015 24 V accessory so...

Page 34: ...LLER 030 Cylinder FILLER 021 Pedal FILLER 031 Foot FILLER 022 Fuses FILLER 032 Knobs FILLER 023 Motor vibration FILLER 033 Connections FILLER 024 Vibration springs FILLER 034 Injection plate FILLER 02...

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