Segway Personal Transporter SE Service Manual
10–3
Chassis Cover (cont.)
Installation
CAUTION!
Make sure the motor and BSA harnesses are seated in the
appropriate notches so that the harnesses are not pinched
when the Chassis Cover is installed. Pinched harnesses
could cause the PT to malfunction, risking personal injury or
property damage.
Tools Required:
Cotton swabs
Ammonia
Isopropyl
alcohol
T-27 6-lobe wrench
Torque
wrench
1. Make sure the PT is powered off, unplugged, and the
batteries have been removed.
2. Completely remove thread lock compound from the
Chassis Cover fastener holes. Use cotton swabs to
thoroughly clean excess thread lock compound from
the internal threads. First use ammonia or ammonia-
based window cleaner, then isopropyl alcohol, to
remove the thread lock compound.
3. Orient the Chassis Cover so the openings are toward
the rear and the warning label is on the right-hand
side.
4. Feed the harnesses up through the holes in the
Chassis Cover. See
5. Viewed from the rear of the Chassis, the harnesses
should fit through the holes in the Chassis Cover as
follows:
− Left side: 10-pin white connector
Connector with purple wires
− Right side: 12-pin connector
Connector with orange wires
6. Using a T-27 6-lobe wrench, install ten new
fasteners. See
. Torque to
6.0 N-m
(4.5 ft-lbf)
.
NOTICE
Do not install the two front-center fasteners. These
will be installed when the Console is installed.
7. Install the Console (
).
8. Install the Radio Board (
).
9. Reassemble the PT from the Serviceable Powerbase
).
10. Perform post-service tests (
).
Chassis Cover
Figure 10–2: Cable Connections
Figure 10–3: Feed Harnesses Through Holes in Chassis Cover
Summary of Contents for i2 SE
Page 4: ...Segway Personal Transporter SE Service Manual iv...
Page 8: ...Segway Personal Transporter SE Service Manual viii Contents...
Page 28: ...Segway Personal Transporter SE Service Manual 3 4 Batteries...
Page 52: ...Segway Personal Transporter SE Service Manual 8 4 Serviceable Powerbase...
Page 66: ...Segway Personal Transporter SE Service Manual 10 4 Chassis Cover...
Page 70: ...Segway Personal Transporter SE Service Manual 11 4 CU Board...
Page 80: ...Segway Personal Transporter SE Service Manual A 2 Post Service Tests...
Page 88: ...Segway Personal Transporter SE Service Manual D 2 Tools and Equipment...
Page 90: ...Segway Personal Transporter SE Service Manual E 2 Glossary...
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