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iH-110 Series Service Manual

Hitachi Terminal Solutions Korea Co., Ltd.

- Contents

–

1. Appearance ................................................................................................................... 4

2. Disassemble & Assemble ............................................................................................ 5

3. Upgrade ....................................................................................................................... 40

4. Calibration ................................................................................................................... 42

5. Data Acquisition.......................................................................................................... 53

6. Machine Setting Menu

(Preparing)

.............................................................................. 56

7. Engineer Setting Menu

(Preparing)

............................................................................. 57

8. Specification ............................................................................................................... 58

9. Error code .................................................................................................................... 59

10. Trouble Shooting

(Preparing)

.................................................................................... 61

11. Block diagram ........................................................................................................... 62

Summary of Contents for iH-110 Series

Page 1: ...Rev 1 0 2 Date 2017 02 08 Cash counter Discriminator ...

Page 2: ... Co Ltd 2 Records of Revision Rev YYYY MM DD Chief Contents In Charge Issued 2016 09 11 First Edition Kelly 2nd 2016 12 06 Main Screens of the machine are changed Kelly 3rd 2016 12 19 UV Calibration is changed Kelly 4th 2017 02 08 CIS Calibration is changed Kelly ...

Page 3: ...Ltd 3 Contents 1 Appearance 4 2 Disassemble Assemble 5 3 Upgrade 40 4 Calibration 42 5 Data Acquisition 53 6 Machine Setting Menu Preparing 56 7 Engineer Setting Menu Preparing 57 8 Specification 58 9 Error code 59 10 Trouble Shooting Preparing 61 11 Block diagram 62 ...

Page 4: ... Terminal Solutions Korea Co Ltd 4 1 Appearance Front View Rear View Hopper Stacker LCD Display Hopper Guide Operation Keys Reject Pocket Printer USB H PC USB S Devices LAN Gap Adjust Knob Power Switch Power Supply Socket External Display ...

Page 5: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 5 2 Disassemble Assemble 2 1 UPPER SIDE COVER and LOWER SIDE COVER Left Side Right Side Upper Side Lower Side ...

Page 6: ...hi Terminal Solutions Korea Co Ltd 6 1 Left and Right Side Lower Cover are assembled with 3 pcs of TERAS BOLT 2 Remove 3 pcs of TERAS BOLT as below 3 By pulling the cover as below picture separate Right Lower Side Cover from the machine ...

Page 7: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 7 4 Remove Left Lower Side Cover as the same method 5 Left and Right Side Upper Cover are assembled with 3 pcs of SEM S BOLT ...

Page 8: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 8 6 Remove 3 pcs of SEM S BOLT as below 7 Separate Right Upper Side Cover from the machine ...

Page 9: ...9 8 Remove Left Upper Side Cover as the same method 9 When you want to assemble Left Right Side Upper and Lower Cover reassemble in reverse order of disassembly Check Points and Tips When assemble Left Right Side Upper Cover you need adjust Screw hole correctly as below ...

Page 10: ...l Hitachi Terminal Solutions Korea Co Ltd 10 When assemble Left Right Side Lower Cover put the front area of the covers first as below You can remove Left Right Side Upper Cover without disassemble Left Right Side Lower Cover 1 2 ...

Page 11: ...rminal Solutions Korea Co Ltd 11 2 2 LOWER REAR COVER and MODULE REAR COVER 1 Remove UPPER SIDE COVER and LOWER SIDE COVER first 2 Go to back side 3 LOWER REAR COVER is assembled with 6 pcs of TERAS BOLT 4 Remove 6 pcs of TERAS BOLT as below ...

Page 12: ...erminal Solutions Korea Co Ltd 12 5 MODULE REAR COVER is assembled with 4 pcs of SEM S BOLT 6 Remove 4 pcs of SEM S BOLT as below 7 When you want to assemble LOWER REAR COVER and MODULE REAR COVER reassemble in reverse order of disassembly ...

Page 13: ...Service Manual Hitachi Terminal Solutions Korea Co Ltd 13 2 3 Front Cover Hopper Cover 1 Remove UPPER SIDE COVER 2 Go to the left side and remove 2 screws as below 3 Go to the right side and remove 2 screws as below ...

Page 14: ...ual Hitachi Terminal Solutions Korea Co Ltd 14 4 Hold HOPPER COVER and lift ROTARY BOLT UNIT slightly 5 Remove HOPPR COVER 6 Hold FRONT COVER as below and lean back it slightly 3 kinds of harnesses are connected to FRONT BOARD ...

Page 15: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 15 7 Separate 3 harnesses and remove FRONT COVER from the machine ...

Page 16: ...anual Hitachi Terminal Solutions Korea Co Ltd 16 8 When you want to assemble FRONT COVER reassemble in reverse order of disassembly Check Points and Tips When assemble HOPPER COVER adhere it to Machine as below tighten screws ...

Page 17: ...vice Manual Hitachi Terminal Solutions Korea Co Ltd 17 2 4 MODULE 1 1 Remove UPPER SIDE COVER and LOWER SIDE COVER 2 Remove LOWER REAR COVER and MODULE REAR COVER 3 Go to left side of the machine 4 Remove IH BELT S3M318 ...

Page 18: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 18 5 Remove ST BELT S3M 195 6 6 Remove ST BELT S2M 142 6 ...

Page 19: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 19 7 Remove 2 screws as below 8 Go to right side of the machine ...

Page 20: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 20 9 Remove 2 screws as below ...

Page 21: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 21 10 Unlock 3 HARNESS MOUNT and separate 8 kinds of Harness from MAIN BOARD ...

Page 22: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 22 11 Go to back side 12 Hold MODULE with both hands as below and pull and separate it from Machine ...

Page 23: ...er of disassembly Check Points and Tips When assemble MODULE you need to check assemble points as below Point1 Adjust Gear 15 2625T to groove on UPPER SIDE RIGHT PLATE Point 2 MODULE SIDE PLATE must be placed on inward UPPER SIDE RIGHT PLATE Point 3 Put Gear 15 2625T to groove Perfectly Point 4 Pressing MODULE and tighten the screws ...

Page 24: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 24 Assembly order of 3 belts is as below ST BELT S2M 142 6 IH BELT S3M318 ST BELT S3M 195 6 ...

Page 25: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 25 2 5 MODULE 2 ...

Page 26: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 26 1 Go to UP SENSOR MODULE 2 Remove 6 screws and remove UPPER COVER PLATE as below ...

Page 27: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 27 3 Remove 4 screws and disassemble MG SENSOR from MODULE ...

Page 28: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 28 4 Remove 2 screws and separate UV TOP SENSOR ...

Page 29: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 29 5 Remove 4 screws and separate US TOP LEFT SENSOR and US TOP RIGHT SENSOR ...

Page 30: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 30 6 Open MODULE 7 Remove 2 screws from CIS SENSOR TOP ...

Page 31: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 31 8 Lift CIS SENSOR TOP slightly 9 Unlock CIS SENSOR TOP Connector 10 Separate CIS SENSOR TOP from MODULE ...

Page 32: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 32 11 Go to DOWN SENSOR MODULE 12 Remove 2 screws and separate UV BOT SENSOR ...

Page 33: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 33 13 Remove 4 screws and separate US BOT LEFT SENSOR and US BOT RIGHT SENSOR ...

Page 34: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 34 14 Open MODULE ...

Page 35: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 35 15 Remove 2 screws from CIS SENSOR BOTTOM 16 Lift CIS SENSOR BOTTOM slightly 17 Unlock CIS SENSOR BOTTOM Connector ...

Page 36: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 36 18 Separate CIS SENSOR BOTTOM from MODULE ...

Page 37: ...achi Terminal Solutions Korea Co Ltd 37 2 6 MAIN BOARD 1 Remove UPPER RIGHT SIDE COVER and LOWER RIGHT SIDE COVER 2 Remove LOWER REAR COVER 3 MAIN BOARD is placed on Right Side of the machine 4 Separate all connectors from MAIN BOARD ...

Page 38: ...ries Service Manual Hitachi Terminal Solutions Korea Co Ltd 38 5 Remove 7 screws and separate MAIN BOARD from Machine 6 5 harnesses are connected to rear side of MAIN BOARD Separate the harnesses from MAIN BOARD ...

Page 39: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 39 7 Remove MAIN BOARD from the machine ...

Page 40: ...ons Korea Co Ltd 40 3 Upgrade 1 Remove all files from USB Stick 2 Copy Upgrade folder to USB Stick 3 Upgrade folder must be placed in the root of USB Stick as below The same way with ST 350 4 Connect USB Stick to iH 110 5 Turn on the power of the machine ...

Page 41: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 41 6 Enter MENU Comm Info select USB 8 Touch Upgrade and upgrade is started 7 When Upgrade Success is shown reboot the machine ...

Page 42: ...lutions Korea Co Ltd 42 4 Calibration Calibration Papers In case of CIS Setting Paper 2 10 pcs are provide by default CIS Setting Paper 2 must be clean Before calibration please check this 1 Turn on the machine 2 Enter MENU MENU Comm Info select PIN ...

Page 43: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 43 3 Enter Pincode 0000 4 Press START Key and go to the previous menu tree 5 Hidden menus are shown as below 6 Click Machine Setting ...

Page 44: ... Manual Hitachi Terminal Solutions Korea Co Ltd 44 4 1 CNT Calibration Press Button and enter CNT Calibration mode Click SETUP icon and start CNT calibration After calibration is completed try to check State of each sensors ...

Page 45: ...l Hitachi Terminal Solutions Korea Co Ltd 45 4 2 CIS Calibration Press LS1 Key or click SETUP icon and enter CIS Calibration Mode Caution message is shown Open Rear Cover and put CIS Calibration Paper 1 on CIS Sensor as below LS1 ...

Page 46: ... 46 Press LS1 Key or click SETUP icon and start Calibration When Calibration is completed Caution message is shown again Remove CIS Calibration Paper and close Rear Cover Press Press LS1 Key or click IRT icon After 30 seconds the screen is returned to the first LS1 LS1 ...

Page 47: ... Manual Hitachi Terminal Solutions Korea Co Ltd 47 Press LS2 Key or click CALIB icon Put a pcs of CIS Setting Paper 2 on Hopper The paper is counted automatically If Try again message is shown count the same paper again LS2 ...

Page 48: ...erminal Solutions Korea Co Ltd 48 When Calibration for CIS Setting Paper 2 is finished successfully Complete is shown as below Press START Key and go to the first screen Press RS2 key or click VIEW icon The screen is changed as below RS2 9 ...

Page 49: ...i Terminal Solutions Korea Co Ltd 49 Put a TEST note banknote on Hopper and the note is counted automatically Press RS2 Key and the scanned image is shown 4 kinds of images are scanned and you can check it by press or Key GRY IRR RGB IRT ...

Page 50: ... are two kinds of UV Setting Paper as below If you have OLD UV setting paper select Paper OLD first and go to next step If you have NEW UV setting paper select Paper NEW and go to next step When touch PAPER button you can select OLD or NEW paper OLD UV setting paper NEW UV setting paper Press LS1 Key or click SETUP icon and enter UV Calibration Mode And OFFSET SETUP is started automatically ...

Page 51: ... When OFFSET SETUP is DONE put 10 pcs of UV Setting Papers on Hopper with the correct direction Setting Papers are counted automatically If UV Setting is completed UV SETUP COMPLETE message is shown If not try to count UV Setting Papers again until the message is shown LS1 ...

Page 52: ...ries Service Manual Hitachi Terminal Solutions Korea Co Ltd 52 4 4 TOUCH Calibration Go to TOUCH Calibration mode Press LS1 Key and TOUCH Calibration mode Touch 5 points randomly and calibration is completed LS1 ...

Page 53: ...Service Manual Hitachi Terminal Solutions Korea Co Ltd 53 5 Data Acquisition 1 Prepare USB Stick for saving the data 2 Connect USB Stick to iH 110 3 Turn on the power of the machine 4 Enter MENU Comm Info select DATA ...

Page 54: ... Ltd 54 5 Select USB DATA Acq 6 Go to Main Screen by pressing Start key 7 Select Local Currency which you want to save the data For example EUR 8 When you put a note which you want to save the data the note is counted and the data is saved to USB Stick automatically ...

Page 55: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 55 9 A new folder is created to USB Stick and all data is saved to the folder ...

Page 56: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 56 6 Machine Setting Menu preparing ...

Page 57: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 57 7 Engineer Setting Menu preparing ...

Page 58: ...CR MICR Barcode etc with Full Color Image 700 900 notes min Pocket Capacity Hopper 500 notes Max 700 notes Reject 60 notes Max 100 notes Stacker 200 notes Max 250 notes Display 4 3 inch Color touch screen Interface LAN USB EX DP Printer Dimension 300 W x 320 D x 315 H Weight Approx 13 Kg Power Supply 100 240V AC 50 60 Hz Accessories External Display Thermal Printer OSD ON Screen Display ...

Page 59: ... denominaton is out of range 16 REC XYSIZE X and Y size of each denominaton is out of range 17 REC UNCERTAIN Not recognized the denomination 18 REC DENOM The denomination information from TOP and Bottim CIS Sensor is different 19 REC NOT VERIFY The recognition rate is bad 20 REC O VER Reject OLD Version note 21 REC N VER Reject NEW Version note 22 REC V VER Reject Very NEW Version note 23 DIFF DEN...

Page 60: ...E Not found barcode 38 BAR SEARCH Not found the start position of barcode pattern 39 IR XXX IR Error XXX 40 MG XX MG Error XX 41 UV XX UV Error XX 42 IR XXX MG XX UV XX IR MG UV Error 43 IR XXX MG XX IR MG Error 44 IR XXX UV XX IR UV Error 45 MG XX UV XX MG UV Error 46 UNFIT XXXX SOIL DEINKED STAIN GRAFFITI COMPOSED MULTILATION CRUMPLE LIMPNESS DOGEAR1 DOGEAR2 DOGEAR3 DOGEAR4 HOLE1 HOLE2 HOLE3 HOL...

Page 61: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 61 10 Trouble Shooting preparing ...

Page 62: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 62 11 Block diagram ...

Page 63: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 63 ...

Page 64: ...iH 110 Series Service Manual Hitachi Terminal Solutions Korea Co Ltd 64 Office Factory 7 6 4 gil Samsung 1 ro Hwaseong si Gyeonggi Do Korea TEL 82 31 211 8761 FAX 82 31 211 8763 www e seetech com ...

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