Seepex BCSB 025-12 Operating And Assembly Instruction Manual Download Page 1

Page: 1 / 62

Issue

.2017

Not

inding

Operating

and Assembly Instruction

Progressive Cavity Pump

This operating and assembly instruction is only

for

general information.

Type

&6%

1-6

WR/7

Summary of Contents for BCSB 025-12

Page 1: ...Issue 0 2017 Not Binding Operating and Assembly Instruction Progressive Cavity Pump This operating and assembly instruction is only for general information Type B 6 1 6 WR 7 ...

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Page 3: ...gnated use 1 10 Warranty 2 2 2 2 Description of the pump Description of the pump Description of the pump Description of the pump 5 5 5 5 2 1 General description 2 2 Mode of action and pumping principle of the pump 2 3 Constructive design 3 3 3 3 Technical Data Technical Data Technical Data Technical Data 6 6 6 6 4 4 4 4 Transport Intermediate storage Disposal Transport Intermediate storage Disposa...

Page 4: ...s 6 2 4 Direction of rotation check 6 2 5 Additional devices optional 6 3 Initial commissioning repeated commissioning 6 3 1 Avoiding dry running of the pump 6 3 2 Pressure in the suction and pressure connection 6 4 De commissioning 6 4 1 Switching off the pump 6 4 2 Emptying the pump 6 4 3 Dismantling the pump 6 4 4 Preservation storage of the pump 7 7 7 7 Maintenance Maintenance Maintenance Main...

Page 5: ... 9 3 6 Shear the holding band 9 3 7 Check the holding band after assembly 9 4 Mechanical seal 35 9 4 1 Safety 9 4 2 Application conditions and material version 10 10 10 10 Spare parts Spare parts Spare parts Spare parts 36 36 36 36 10 1 Order template for spare parts 38 11 11 11 11 Special tools Special tools Special tools Special tools 41 41 41 41 12 12 12 12 Related documents Related documents R...

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Page 7: ...ion Corresponding harmonised standards and regulations 1 2 Safety and warning notes Comply with safety and warning notes for safe and efficient use of the product Signal words for specific dangers and possible consequences are explained below These are supplemented by symbols pictograms if necessary 1 2 1 Warning notes 1 2 2 Danger symbols NOTICE Caution for machine Possible danger Material damage...

Page 8: ...nger 1 4 Qualification of the personnel This handbook is intended for Owner Operators Setters Maintenance personnel 1 5 Authorised people People authorised to undertake operation set up and maintenance are instructed and trained specialists employed by the owner manufacturer The owner is responsible for Personnel training Compliance with safety regulations Compliance with operating and maintenance...

Page 9: ...wn chapter Decontaminate de toxify machines that are used for pumping media that can be harmful to health Refer to the Initial start up chapter before repeated start up of the machine 1 6 Personal protective equipment Wear personal protective equipment and or additional equipment for your own safety Avoid limit risks by the use of collective technical protective equipment or by organisational meas...

Page 10: ...pumping media in ac cordance with the technical data chapter 3 Written approval must be obtained from the manufacturer before other media are pumped Refer to the information on the type plate and the operating instructions for technical data chapter 3 and comply with them The operating instructions are assigned to the seepex machine based on the commission number Fig 1 1 Similar illustration 1 10 ...

Page 11: ...equence 2 2 Mode of action and pumping principle of the seepex pump Sealing bands are produced through geometric design contact of both conveying elements Sealing bands ensure a perfect fit between the suction and pressure side Result Increased pump suction Higher pressure build up independent of speed possible 2 3 Constructive design No Designation ANT Drive 200 Lantern 307 Plug in shaft 400 Coup...

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Page 13: ... TED XXe Blatt sheet 1 1 3 Technical data 3 1 Data sheet 3 2 Characteristic Curves 3 3 Declaration Data sheet characteristic curves and declarations are commission specific documents and not part of this not binding operating and assembly instruction ...

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Page 15: ...ine industrial truck 4 3 Temporary storage Corrosion protection All seepex machines have corrosion protection applied as standard prior to transport CAUTION Damage to property injuries due to incorrect transport Slight injury or damage to property can occur Comply with the safety notes and transport notes on the packaging Use suitable means of transport lifting devices and tools Use protective equ...

Page 16: ...corrosion Temporary storage must be in a dry enclosed frost free room in order to provide protec tion against ambient influences Contact seepex regarding the necessary corrosion protection for temporary storage NOTICE Environmental protection Material damage can occur Drain the pumping medium and dispose of it in accordance with the regulations Dispose of the machine with regard to its composition...

Page 17: ...nce unevenness with suitable supports Applies to mounting on foundations load bearing elements Total areas of all pump bearing areas are resting on the surface Correct position of the drives All drives are set up ready for operation and mounted Correct displacements of the drive during transport installation of the pump by adjusting fix ing the drive CAUTION Pump falling over Slight injury or dama...

Page 18: ...ec tion Note technical data chapter 3 Nominal width of suction pipe nominal width of suction connection of pumps 5 5 3 Residue free pipelines 5 5 4 Tension free assembly Assemble pipelines and other components in a tension free manner on the pump DANGER Supply voltage and power frequency Death or serious injury will result Heed type plate on the pump Pay attention to manufacturer s directions chap...

Page 19: ...trop Germany Phone 49 2041 996 231 Fax 49 2041 996 431 Address of plant Rest of Europe Phone 49 2041 996 224 Fax 49 2041 996 424 service seepex com Outside Europe Phone 49 2041 996 120 Fax 49 2041 996 432 Delivery date Date of installation Assembly check carried out on Please enter operational data Conveying liquid Temperature Fuse level motor protection or power consumption Frequency control no y...

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Page 21: ...es provided for preventing con tact with surfaces or moving parts must be regarded as suitable if contact is not possible in a test involving a test finger with regard to the penetration possibility strength and shock resistance Comply with national protection regulations In pumps with an open suction flange feed hopper attach touch protection These safety clearances protect those persons who are ...

Page 22: ...s the flow direction of the pumping medium Note the direction of rotation arrow on the type plate counter clockwise clockwise NOTICE Dry running of the pump Malfunction and or irreparable damage to the pump Fill the suction casing with liquid in order to lubricate the pumping elements NOTICE High temperature between rotor and stator Stator material burned Complete failure of the pump Make sure tha...

Page 23: ...ing a connection branch suction casing pressure branch if the pump housing is coated or the housing does not have screwed plugs Drain the residual liquid from the pump housing Drain the pipelines on the suction and pressure sides or shut off behind the pump connec tions DANGER Dangerous voltage Death or serious injury can occur Note safety regulations Disconnect motor from all sources of energy Se...

Page 24: ...rious injury can occur Support the drive unit to guarantee stability Remove flange bolts SCH and flange seals DFL with without base plate Remove bolts SCH from the pump feet Remove threaded connections G with without base plate Remove bolts SCH from the pump feet NOTICE Damage to property due to lack of corrosion protection Property damage can occur due to corrosion Contact seepex to discuss suita...

Page 25: ...lations Disconnect pump from all sources of energy Secure electrical connections against restarting NOTICE Pump down time Production failure due to wear Acquisition of a set of wearing parts and a set of gaskets No Denomination Lubricant Lubricant change in operating hours Fill volume 1 Pin joint seepex special grease 10000 h 2 Pin joint seepex special grease 10000 h 3 Drive Refer to manufacturer ...

Page 26: ...n and or irreparable damage to the joints or the pump Exclusively use seepex special grease Component Interval Action Joints Every 10 000 operating hours Renew joint grease Stator Every week Visual check for leaks Shaft seal Every week Visual check for leaks Drive unit Every 3000 operating hours at least every 6 months Comply with manufacturer s documentation ...

Page 27: ... 4 2 Observed guidelines seepex pumps of the CS range are certified in accordance with 3 A Sanitary Standards USA model designations BCSO BTCS MDC MDTC and designed according to the EHEDG guideline In addition to AISI 300 series stainless steels FDA compliant non metallic materials are also used For pumps with closed joints joint grease with a declaration of conformity in accordance with NSF H1 is...

Page 28: ...nce with 3 A Sanitary Standards open joint design and designed ac cording to EHEDG guidelines Conveying capacities BTCS range 30 l h 130 m h MDTC range 0 5 l h 500 l h Pressures up to 24 bar 7 4 5 Benefits and properties Pump housings which are almost dead space free prevent product deposits High quality surfaces of inner parts which come into contact with the product allow residue free cleaning E...

Page 29: ...bled or dismantled for cleaning High flow speed flushing within the casing parts of the pump enables residue free cleaning SIP stands for Sterilisation in Place Thermal or chemical disinfectants i e lowering the total germ level to a very low amount without disassembling or dismantling the pump Disinfectants hot water or steam can be used as a medium 1 Suction side 2 Pressure side Valve closed obs...

Page 30: ...ss NOTICE Operating the pump for a longer period 5 min flushing process during the cleaning process Damage to property can occur Operate the pump for max 5 minutes using a low rotation speed Then convey the cleaning agent through the bypass line while the pump is switched off Observe figure in chapter 7 4 6 Item Cleaning process Cleaning agent Remarks 1 Preparation Extensive draining of the pump b...

Page 31: ...the same time Thermal disinfection Chemical disinfection CAUTION Disinfection with hot water or steam Minor injuries can occur Burns due to contact with hot surfaces Observe appropriate protective measures NOTICE Disinfection with steam Damage to property can occur Only convey steam through the bypass line Do not operate the pump at the same time Observe figure in chapter 7 4 6 CAUTION Disinfectio...

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Page 33: ...eaking Eliminate leaks X X X X Suction head too great Check the suction head if necessary increase pipe cross section on suction pipe and use a larger filter open suction side valve fully X X X Viscosity of conveying product too great Check adapt data sheet X X X Pump rotation speed incorrect Correct rotation speed data sheet X X Avoid air bubbles in the conveying product X X X X X Pressure head t...

Page 34: ...rts worn Renew joint parts use seepex pin joint grease X X X X Suction pipe blocked Clean the suction pipe X X X X X Temperature of pumping liquid too high Check temperature use an undersize rotor X X X X X Gland packing too firm worn Loosen packing gland or tighten Renew unusable packing rings X X X X Solid content and or grain size too great Reduce pump speed install screen with permit ted mesh ...

Page 35: ...DANGER Dangerous voltage Death or serious injury can occur Note safety regulations Disconnect pump from all sources of energy Secure electrical connections against restarting Empty pipelines Allow pipelines to cool down Remove pipeline connections suction side pressure side Note decommissioning chapter 6 _ WARNING Tilting or falling pump Death or serious injury can result Attach lantern 200 to sec...

Page 36: ...rn the stator 601 in the right rotating direction Dispense lubricant GM on the stator in ternal surface in order to reduce friction between the rotor and stator Prop up the rotor 600 with support S 600 S W2 601 GM Provide rotor 600 with protective cover SH Prop up rotor 600 with support S Remove plug in shaft pin 309 Dismantle the suction casing 500 SH 600 S 500 501 624 509 309 Tool W10 dismantlin...

Page 37: ...E with shaft seal SEA off from the output shaft of the drive ANT Dismantle shaft seal SEA Note dismantling shaft seal chapter 9 _ RTE SEA 307 ANT 310 506 Dismantling joint G Note rotating unit individual parts chapter 9 _ G G S 600 400 307 WARNING Tilting or falling pump Death or serious injury can result Attach lantern 200 to secure the pump CAUTION Risk of fingers being crushed Slight injury may...

Page 38: ...asing SEA Note reassembly shaft seal chapter 9 _ Moisten splash ring 310 plug in shaft 307 with joint grease Slide splash ring 310 onto plug in shaft 307 Observe fitting position of splash ring see writing on splash ring Apply antiseize graphite petroleum to the output shaft of drive ANT Slide on rotating unit RTE 307 SEA 310 ANT Provide rotor 600 with protective cover SH Prop up rotor 600 with su...

Page 39: ...lubricant GM to the opening on the pressure branch side between the rotor 600 and stator 601 Turn stator 601 in the right rotating di rection and slide onto rotor 600 Prop up stator 601 with support S Slide in plug in shaft pin 309 Pay attention to the position of the splash ring 310 Insert the splash ring collar at a distance of 0 5 mm from the lantern 200 309 310 309 600 S W2 601 GM 309 310 Tigh...

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Page 41: ...ntling 9 2 1 2 Retaining sleeve 401 dismantling 9 2 1 3 Detach joint CAUTION Danger of injury Parts might be thrown out Wear safety glasses Detach holding band loop SCL Use suitable tool WH Push out parts of holding band loop SCL Remove holding band 406 407 Pull back universal joint sleeve 405 Knock back retaining sleeve 401 Use suitable tool WM Tool W5 drift Eject coupling rod pins 402 ...

Page 42: ... 2 2 1 Rotor 600 9 2 2 2 Coupling rod 400 Bend A the coupling rod 400 Knock guide bushing 403 out with tool W5 Remove coupling rod 400 Remove any damage Clean rotor 600 Tool W4 assembly mandrel Press in guide bushings 403 depth 2 3 Use tool W4 Clean the coupling rod 400 Examine bore head for wear If wearing is detected on the bore head replace the coupling rod 400 ...

Page 43: ...of the holding band of the universal joint sleeve Fill the joint head with seepex joint grease Rotor 600 Remove any damage Clean rotor 600 Tool W4 assembly mandrel Press in guide bushings 403 depth 2 3 Use tool W4 NOTICE Malfunction of the joints Malfunction and or destruction of joints Replace coupling rod pins 402 and guide bushings 403 jointly Insert coupling rod pins 402 Slide on retaining sle...

Page 44: ...al Insert coupling rod pins 402 Slide on retaining sleeve 401 Connect plug in shaft coupling rod Tool W5 drift Slide in the coupling rod pins 402 Knock the guide bushings 403 in Use tool W5 Tool W4 assembly mandrel Knock back retaining sleeve 401 Use tool W4 Secure retaining sleeve 401 in a dis placed manner 2x180 Use suitable tool WK Secure retaining sleeve 401 in a dis placed manner 2x180 Use su...

Page 45: ...versal joint sleeve 405 reassembly Moisten the surface of coupling rod 400 inner surface of universal joint sleeve 405 with joint grease maintenance chapter 7 Slide on universal joint sleeve 405 Remove air from the inside of the joint Use suitable tool WS Assemble the holding band Holding band assembly chapter 9 ...

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Page 47: ... on holding band HBD using tool WZ if necessary Use tool W3 mounting tool Feed holding band into tool W3 Hold ends of holding band with the eccen tric lever EX Turn the crank KU until the holding band is strained and lies against the holding band loop SCL Carefully pull the holding band together until it is in contact with the circular groove of universal joint sleeve Correct The holding band HBD ...

Page 48: ...lever SH forward until the pressure piece is lying behind the holding band loop SCL Hit the cutting lever SH with the inside of your hand Cant up and shear the end of the holding band behind the loop SCL Carefully straighten up the holding band HBD if it rises up on the sheared side NOTICE Universal joint seal damage Pin joint grease can emerge Avoid hammering or striking The holding band must lie...

Page 49: ...combination Adjust to the relevant application Design variants you will find at http www seepex com en service downloads WARNING Shaft seal is leaky Leakage may escape into the atmosphere Take safety measures to protect persons and the environment Wear suitable protective clothing Dispose of leakage appropriately Note applicable regulations when handling hazardous substances ...

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Page 51: ...Ausgabe issue B 29 03 2011 Dokument document OM SZG 02e Blatt sheet 1 1 10 Spare parts 10 1 Spare parts list ...

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Page 53: ...any Tel 492041 996 231 Fax 492041 996 431 Delivery address Rest of Europe Tel 492041 996 224 Fax 492041 996 424 Outside Europe Tel 492041 996 120 Fax 492041 996 432 No Quantity Component Material Comment Minor set of wearing parts 330 1 Mechanical seal according to data sheet chapter 3 1 601 1 Stator Major set of wearing parts 307 1 Plug in shaft 330 1 Mechanical seal according to data sheet chapt...

Page 54: ...ng 330 Mechanical seal according to data sheet chapter 3 1 Coupling rod joint parts 400 Coupling rod with coupling rod bushings 401 Retaining sleeve 402 Coupling rod pin 403 Guide bushing 405 Universal joint sleeve 406 Holding band large 407 Holding band small 401 407 Complete set of joint parts Conveying elements 600 Rotor 601 Stator Miscellaneous parts 501 Casing gasket 098 Pin joint grease 1 ca...

Page 55: ...rvice seepex GmbH Postfach 10 15 64 D 46215 Bottrop service seepex com Germany Tel 492041 996 231 Fax 492041 996 431 Delivery address Rest of Europe Tel 492041 996 224 Fax 492041 996 424 Outside Europe Tel 492041 996 120 Fax 492041 996 432 For installation of Packing gland Stator Tool no W1 W2 Denomination Packing puller Chain wrench plus spare chain Order no PKZ KRZ For installation of Rotating u...

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Page 57: ...nt document OM ZUG XXd Blatt sheet 1 1 12 Associated documents 12 1 Accessories Technical information Accessories and technical information are commission specific documents not part of this not binding operating and assembly instruction ...

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Page 59: ...nt document OM MDS XXe Blatt sheet 1 1 13 Appendix 13 1 Manufacturer s and supplier s documents Manufacturer s and supplier s documents are commission specific documents and not part of this not binding operating and assembly instruction ...

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Page 62: ...ial Area 201300 Shanghai Tel 86 21 38108888 Fax 86 21 38108899 info cn seepex com SEEPEX India Pvt Ltd Office No 305 Raheja Arcade Building Sector 11 C B D Belapur Navi Mumbai 400614 Tel 91 22 40240434 35 Fax 91 22 40240436 info ind seepex com Australia Russia SEEPEX Ltd Ugreshskaya Str 2 Bldg 23 115088 Moscow Tel 7 495 2874830 Fax 7 495 2874830 info cis seepex com Japan 日本シーペックス株式会社 5 2 44 Onna A...

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