ITS / STP Test Blocks & Plugs (4600 Series)
Reference Handbook
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Page 1: ...ITS STP Test Blocks Plugs 4600 Series Reference Handbook its reference en 25 7b8f23f68741 ...
Page 2: ...nt are presented in good faith and believed to be correct as of publication date SECUCONTROL makes no representations as to the completeness or accuracy thereof In no event shall SECUCONTROL be responsible for damages of any nature resulting from the use of or reliance upon the contents of this document Continuous Improvements Products developed by SECUCONTROL are continuously improved The informa...
Page 3: ...ic Symbols 5 Typical Connection Schematic 6 3 Installation 7 Panel Cutouts Drilling Plans and Mounting 7 Wiring 9 4 Operation 13 5 Technical Specifications 15 Electrical 15 Mechanical 16 Dimensional Drawings 16 6 Accessories 19 Cases for STP Test Plugs 19 Individual Test Probes 19 Universal Test Probes Set 20 Handles for STP Test Plugs 20 Dust Covers for ITS Test Blocks 21 7 Spare Parts 23 Fitting...
Page 4: ...ii CONTENTS 8 Ordering Information 25 Part Numbers for ITS Test Block 4600 Series 25 Part Numbers for STP Test Plug 4600 Series 26 Configuration Selection Chart 26 ...
Page 5: ... performed Key Features Finger safe test block and test plug increase safety during testing Test plugs are keyed to the corresponding test blocks and help eliminate the most common human errors during testing and their sometimes costly conse quences Built in automatic operating sequence prevents spurious breaker operation Extremely low internal resistance 2 mΩ helps reduce heat inside cabinets and...
Page 6: ... symbol contain information which if not properly followed may cause damage to the equipment and or installation Paragraphs marked with this symbol contain information which if not properly followed may cause personal injury or even death General Safety Instructions Installation and operation of the products described in this manual is only to be per formed by personnel that has been trained or is...
Page 7: ...General Safety Instructions ages arising out of mishandling of our products including test blocks test plugs that have been disassembled by parties other than SecuControl 3 ...
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Page 9: ...lication Schematic Symbols Following symbols are suggested in order to represent the ITS Test Block in schematic diagrams Symbol Description S V Signal Voltage single pole C C C C C C Current 2 pole 4 pole 5 ...
Page 10: ...2 APPLICATION Typical Connection Schematic 3 2 1 N V V V V C C C C C C 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 ITS 4610PTB04H a side b side 6 ...
Page 11: ...rs 0 118 inches The threaded holes M4 in the panel cutout diagram are only required when using ITS dust covers which are an additional option Use the provided 4 pc M4x10 button head screws with hexagon socket 2 5mm to fix the ITS Test Block in the panel cutout The test block has to be inserted from the back side and screwed from the front side 7 pole Models 83mm 3 268in 56mm 2 205in 4mm 0 157in 4m...
Page 12: ... 117 5mm 4 626in 56mm 2 205in 4mm 0 157in 4mm 0 157in 19mm 0 748in 14 pole Models 163 5mm 6 437in 56mm 2 205in 4mm 0 157in 4mm 0 157in 19mm 0 748in 20 pole Models 232 5mm 9 154in 56mm 2 205in 4mm 0 157in 4mm 0 157in 19mm 0 748in 8 ...
Page 13: ...nals designated for the con nection of the CTs can be typically identified by the C C or C C C C labeling1 In addition to the two rows of labeling in the front the ITS Test Block has one row of labels each on the top back and bottom side when installed horizontally All poles or test block modules are continuously numbered in the same way as it done on the front of the test block e g from 1 through...
Page 14: ...cted with the device to be tested e g protective relay and the A SIDE system side must be connected to the electrical system e g CTs PTs and breakers Following figures represent the top back and bottom side labeling of a typical ITS Test Block 7 pole Models 7 6 5 4 3 2 1 3 1 2 4 5 6 a 3 1 2 4 5 6 b 10 ...
Page 15: ...Wiring 10 pole Models 10 9 8 7 6 5 4 3 2 1 3 1 2 4 5 6 7 8 9 a 3 1 2 4 5 6 7 8 9 b 14 pole Models 14 13 12 11 10 9 8 7 6 5 4 3 2 1 3 1 2 4 5 6 7 8 9 10 11 12 13 a 3 1 2 4 5 6 7 8 9 10 11 12 13 b 11 ...
Page 16: ...3 INSTALLATION 20 pole Models 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 3 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 b 3 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 a 12 ...
Page 17: ...e ITS Test Block 3 Insert the STP Test Plug or test probe in one smooth and even movement into the ITS Test Block Even insertion means that the test plug should always be positioned in a line parallel to the test block while inserting not at an angle There is no need to externally short circuit the current transformers since the STP Test Plugs and test probes have internal shorting bars which will...
Page 18: ...e ready to resume normal operation disconnect the cables from the STP Test Plug or test probe 6 Finally remove the STP Test Plug or test probe in a single even and continuous movement 7 Reattach the dust cover if one is used 14 ...
Page 19: ... plug is inserted Voltage Impulse 3 positive and 3 negative impulses of 5 kV peak 1 2 50 µs 0 5 J between adjacent contact pairs and between all contact pairs and other metal parts UL94 Flammability Class V 0 Enclosure Protection IP20 without cover IP50 with optional dust cover attached ITS STP has been classified as electromagnetically benign by the Guide for the EMC Directive 2004 108 EC and is ...
Page 20: ...ight kg 0 57 0 73 0 94 1 25 with fitting screws lbs 1 26 1 61 2 07 2 76 The above table shows typical standard sizes Please contact SECUCONTROL for additional information regarding other pole lengths Dimensional Drawings 7 pole Models 82 5mm 3 248in 98 5mm 3 878in 62mm 2 441in 50mm 1 969in 57 5mm 2 264in 2 5mm 0 098in 2 3 4 5 6 ITS Exp07 10 pole Models 117mm 4 606in 133mm 5 236in 62mm 2 441in 50mm...
Page 21: ...7 047in 62mm 2 441in 50mm 1 969in 57 5mm 2 264in 2 5mm 0 098in 10 2 3 4 5 6 7 8 9 11 12 13 ITS Exp14 20 pole Models 232mm 9 134in 248mm 9 764in 62mm 2 441in 50mm 1 969in 57 5mm 2 264in 2 5mm 0 098in ITS Exp20 10 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 17 ...
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Page 23: ...nto wrong circuits ie 2 pole current probes can only be inserted into a 2 pole current part of an ITS Test Block Current probes include internal shorting bridge Description Order Code Single pole probe voltage STP 4601PSP01H Single pole probe signal STP 4601PSP02H Single pole probe trip STP 4601PSP03H 2 pole probe single current and return STP 4602PSP04H 3 pole probe three voltages STP 4603PSP05H ...
Page 24: ...r STP Test Plugs STP Test Plugs can be built with a handle which helps with the easy and even insertion into the test block in particular for test blocks with many poles The handle option needs to be specified upon test plug order please compare the ordering information section of this document Three handle options are available STP Test Plug with standard handle STP Test Plug with handle with two...
Page 25: ...es M4 needs to be cut in the panel at the po sitions shown on the panel cutout diagram compare the Installation section of this document of poles Order Code See Through Plastic Order Code Metal ANSI grey 7 ITSDC07ST ITSDC07AG 10 ITSDC10ST ITSDC10AG 14 ITSDC14ST ITSDC14AG 20 ITSDC20ST ITSDC20AG Please contact SECUCONTROL for custom products that are not listed above 21 ...
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Page 27: ...et 2 5mm to fix the ITS Test Block in the panel cutout Description Order Code M4x10 button head screw 10pcs SCR401 Connection Screws 8 32 UNC x 3 8 phillips cross recessed pan head screws for connection terminals Description Order Code 8 32 UNC x 3 8 screw 10pcs SCR001 23 ...
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Page 29: ...Numbers for ITS Test Block 4600 Series I T S 4 6 2 2 B 2 2 2 2 H 7 pole 0 7 10 pole 1 0 14 pole 1 4 20 pole 2 0 Standard configurations S B Ten pole configurations T B Additional configurations A B Configuration Number 1 to 27 25 ...
Page 30: ...ion Selection Chart Common standard configurations available from SECUCONTROL are listed on the following pages Should your application require a configuration that is not listed below please use our on line configuration tool at www secucontrol com Alternatively you may contact SECUCONTROL at any of the addresses listed on the rear cover of this manual Abbreviation Description CS Current shorting...
Page 31: ...V V V V V Config Label Description AB 03 H C C C C z CS T T T z LF AB 03 H C C C C S S S Config Label Description AB 04 H C C C C z CS V V V AB 04 H C C C C V V V 10 pole Models Config Label Description TB 01 H V V V V V V V V V TB 01 H V V V V V V V V V V Config Label Description TB 02 H C C z CS C C z CS C C z CS C C z CS C C z CS TB 02 H C C C C C C C C C C 27 ...
Page 32: ... H V V V V C C C C C C Config Label Description TB 05 H V V V C C z CS C C z CS C C z CS V TB 05 H V V V C C C C C C V Config Label Description TB 06 H V V V C C z CS V V C C z CS V TB 06 H V V V C C V V C C V Config Label Description TB 07 H V V C C C C z CS C C C C z CS TB 07 H V V C C C C C C C C Config Label Description TB 08 H V C C C C z CS V C C C C z CS TB 08 H V C C C C V C C C C 28 ...
Page 33: ...nfig Label Description SB 02 H V V V V T T T T T T T T T T z LF SB 02 H V V V V S S S S S S S S S T Config Label Description SB 03 H C C z CS C C z CS C C z CS T T T T T T T T z LF SB 03 H C C C C C C S S S S S S S T Config Label Description SB 04 H C C C C z CS T T T T T T T T T T z LF SB 04 H C C C C S S S S S S S S S T Config Label Description SB 05 H C C C C z CS V V V V T T T T T T z LF SB 05...
Page 34: ...S S S S S T Config Label Description SB 08 H C C C C z CS C C z CS T T T T T T T T z LF SB 08 H C C C C C C S S S S S S S T Config Label Description AB 05 H T T T T T T T T T T T T T T z LF AB 05 H S S S S S S S S S S S S S S Config Label Description AB 06 H V V V V V V V V V V V V V V AB 06 H V V V V V V V V V V V V V V Config Label Description AB 07 H C C C C z CS C C C C z CS C C C C z CS T T z...
Page 35: ...1 H C C z CS C C z CS C C z CS C C z CS C C z CS C C z CS C C z CS V V V V T T z LF SB 11 H C C C C C C C C C C C C C C V V V V S T Config Label Description SB 12 H C C C C z CS C C C C z CS C C z CS V V V V T T T T T T z LF SB 12 H C C C C C C C C C C V V V V S S S S S T Config Label Description SB 13 H C C z CS C C z CS C C z CS C C z CS V V V V V V T T T T T T z LF SB 13 H C C C C C C C C V V V...
Page 36: ...C z CS C C z CS C C z CS V V V V V V V V T T T T T T z LF SB 17 H C C C C C C V V V V V V V V S S S S S T Config Label Description SB 18 H C C C C z CS V V V V V V V V T T T T T T T T z LF SB 18 H C C C C V V V V V V V V S S S S S S S T Config Label Description SB 19 H C C z CS C C z CS C C z CS C C z CS C C z CS C C z CS T T T T T T T T z LF SB 19 H C C C C C C C C C C C C S S S S S S S T Config ...
Page 37: ... C C z CS C C z CS C C z CS C C z CS C C z CS C C z CS C C z CS C C z CS T T z LF SB 23 H C C C C C C C C C C C C C C C C C C S T Config Label Description SB 24 H C C C C z CS C C C C z CS C C C C z CS T T T T T T T T z LF SB 24 H C C C C C C C C C C C C S S S S S S S T Config Label Description SB 25 H C C C C z CS C C C C z CS C C C C z CS C C C C z CS T T T T z LF SB 25 H C C C C C C C C C C C C...
Page 38: ... 08 H V V V V V V V V V V V V V V V V V V V V AB 08 H V V V V V V V V V V V V V V V V V V V V Config Label Description AB 09 H C C C C z CS C C C C z CS C C C C z CS C C C C z CS C C C C z CS AB 09 H C C C C C C C C C C C C C C C C C C C C Config Label Description AB 10 H T T T T T T T T T T T T T T T T T T T T z LF AB 10 H S S S S S S S S S S S S S S S S S S S S ...
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Page 40: ...om www secucontrol com Europe SecuControl GmbH Ascherslebener Str 3 D 06333 Hettstedt Germany Tel 49 3476 550 022 info secucontrol com www secucontrol com South America SecuBrasil Ltda Rod Jose Carlos Daux 8600 88050 001 Floriano polis SC Brazil Tel 55 48 3371 1670 comercial secubrasil com www secubrasil com ...
