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Side Mount & Splashwell Mount Cylinders

Safety Information

The safe operation of the steering system is dependant upon proper 

installation and maintenance, common sense, safe judgment and 

the knowledge/expertise of the operator. Every installer/user of the 

steering system should know the following requirements 'before' 

installing/using the steering system.
If you have any questions regarding any of these warnings, contact 

SeaStar Solutions.
To reduce risk of severe injury or death. Always wear a Coast Guard 

Approved personal flotation device (PFD) and use an engine shut-off 

cord (lanyard).

1.

  Read and understand the Installation and Owner’s Manuals 

provided with your steering components.

2.

  Ensure that all components required to complete the installation 

are on hand (including hoses, fittings, oil and the proper tools 

required for the installation).

3.

  SeaStar components are highly engineered and safety tested to 

ensure system integrity, DO NOT substitute any component with 

non-SeaStar components as this may compromise system 

performance/reliability. 

1.

   Install components as directed in all Installation Manuals 

(including helm pumps, hoses and fitting kits).

2.

   DO NOT modify or substitute any component in any way without 

written consent from SeaStar Solutions.

3.

   Comply with all system ratings/regulations (boat/engine, U.S.C.G.).

 

- Cylinder MUST be compatible with engine(s) installed.

 

- Cylinder MUST be rated for use on the engine(s) installed.

4.

   Confirm that there is no interference between the steering cylinder(s), 

tiebars and the transom, splashwell, outboard engine or jackplate or 

any combination of these parts by performing the following steps;

 a) 

With engine fully tilted DOWN, turn steering wheel from hard over  

  to hard over and confirm that no interference occurs.

   - 

if using a hydraulic jack plate the above must also be performed  

    at all the positions of the jack plate.

 

b)  Repeat step 4a) with engines tilted UP.

 

c)  Perform step 4a) with each engine in DOWN/UP positions    

  confirming that independent TRIM/TILT can be done  without  

  any interference.

5.

  Confirm that the steering cylinder can be fully stroked in both 

directions as well as full tilt and trim without stretching, chafing, 

rubbing and/or kinking of the hydraulic hoses.

6.

   Confirm that extruded nylon tubing has NOT been substituted 

for SeaStar Steering Hose.

7. 

  DO NOT use a wire coil type trim switch with a hydraulic steering 

system as the wire can wind up tight around the steering wheel 

shaft and prevent further steering.

8.

   Conduct Oil Level and System Proof Check as outlined on page 

12 of this manual.

Before installation

Installation

The safety information provided below is intended to inform you of the 

dangers that may be present before, during and after the installation. 

It is critical that you read and understand ALL the points noted.

  

WARNING

Summary of Contents for BayStar

Page 1: ...Mount Splashwell Mount Steering Cylinders INSTALLATION INSTRUCTIONS AND OWNER S MANUAL Before you do it your way please try it our way w w w s e a s t a r s o l u t i o n s c o m 47 FORTY SEVEN ISO 9...

Page 2: ...behavior leading to ejection from boat causing property damage personal injury and or death Hazards or unsafe practices which could result in minor injury or product or property damage Important infor...

Page 3: ...ns boat engine U S C G Cylinder MUST be compatible with engine s installed Cylinder MUST be rated for use on the engine s installed 4 Confirm that there is no interference between the steering cylinde...

Page 4: ...ACH ENGINE SHUT OFF CORD LANYARD TO YOUR PDF 3 Never allow anyone not familiar with the operation of the steering system operate the boat at any time 4 Know and adhere to the operator restrictions for...

Page 5: ...4 Statement of Limited Warranty 15 Return Goods Procedure 15 Help protect your boating envir onment by ensuring that all used oil is disposed of properly NOTICE All linkages drag link steering link ar...

Page 6: ...Thread cylinder onto steering tilt tube and torque to 50 75 ft lbs Note Resistance will be felt this is due to the anti vibration pellet 6 Confirm no interference with any other equipment throughout t...

Page 7: ...HOLES 3 2 LINK ARM SUPPLIED BY ENGINE MANUFACTURER 10 25 261mm AT FULL EXTENSION WITH 11 TILT TUBE TILT TUBE 13 125 334 mm 1 3 8 COMPRESSION FITTING 1 625 DIA 42 mm 1 5 38 mm ACROSS WRENCH FLATS TORQ...

Page 8: ...holes on the transom 2 Drill and prepare through transom holes as recommended by boat manufacturer 3 Secure cylinder to transom using Grade 5 or better stainless steel bolts DO NOT use lag bolts to se...

Page 9: ...m boat resulting in property damage personal injury and or death WARNING The following considerations MUST be taken into account when planning and routing steering hose tubes a Cut nylon copper tubing...

Page 10: ...prior to operation SeaStar Outboard hose cannot be cut and must be replaced with a new hose completely SeaStar extruded nylon tubing can have the damaged section removed and a union fitting put into p...

Page 11: ...NOT use Teflon Tape or any other tape type sealers WARNING SECURE WITH WRENCH HERE WHILE TIGHTENING LOCKNUT ITEM 1 SECURE WITH WRENCH HERE WHILE TIGHTENING LOCKNUT ITEM 1 2 1 2 1 Figure 4 THREAD FITT...

Page 12: ...ighten tube nut ensuring that the tube is bottomed out against the fitting while tightening After hand tightening hold the fitting with a wrench turn an additional 1 1 2 turns with a 5 8 wrench Ensure...

Page 13: ...ency fluid In an EXTREME emergency any non toxic non flammable fluid that is filtered through a fine mesh screen may provide temporary steering Hydraulic Fluid Emergency Use Fluids Steps 1 5 noted on...

Page 14: ...from moving back into the cylinder turn the steering wheel counter clockwise until a steady stream of air free oil comes out of the bleeder Drain out approx 1 2 bottle of oil or as required While cont...

Page 15: ...ctions in each step first on cylinder no 1 and then on cylinder no 2 before proceeding to the next step ie Perform instructions referring to right side of cylinder first on cylinder no 1 and then on c...

Page 16: ...ollision with an obstacle and or ejection from the boat resulting in property damage personal injury and or death Turn steering wheel hard over to hard over to confirm unrestricted movement of steerin...

Page 17: ...NOT operate boat if any component is not in proper working condition After first 20 hours then every 100 hours or 6 months thereafter which ever comes first All points noted above Check tightness of...

Page 18: ...e direction Unbalanced cylinder will prove to turn easier one direction vs the other Not a fault 4 System is hard to turn all the time and to both directions Cylinder shaft is frozen seized in steerin...

Page 19: ...sed or to us at the appropriate address In such a case SeaStar Solutions products found to be defective and covered by this warranty will be replaced at SeaStar Solutions option and returned to the cu...

Page 20: ...CQUISITION INC DBA SEASTAR SOLUTIONS PRINTED IN CANADA 04 18 SEASTAR SOLUTIONS 3831 NO 6 ROAD RICHMOND B C CANADA V6V 1P6 FAX 604 270 7172 www seastarsolutions com ISO 10592 Please scan this QR code a...

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