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INSTRUCTIONS FOR

WHEEL REMOVAL TROLLEY 1200KG CAPACITY

MODEL NO: 

W1200T.V2

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these 

instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT:

 PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE 

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR 
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1.  SAFETY

 

 

9

At least two people are required to assemble the trolley.

 

9

 Ensure that the vehicle to be worked on is safely supported on axle stands.

 

9

 Ensure that the trolley is in sound condition and good working order before use.

 

9

 Keep trolley clean for best and safest performance.

 

9

 Only use the trolley on firm, level, unobstructed surface which is capable of supporting the trolley and wheel.

 

9

 Ensure there is no risk of pinching in between moving parts.

 

9

 Ensure work area has adequate lighting.

 

9

 Keep work area clean and tidy and free from unrelated materials.

 

9

 Keep children and unauthorised persons away from the work area.

 

9

 Ensure all non essential personnel keep a safe distance when the trolley is in use. 

 

8

 

DO NOT

 overload the trolley - maximum capacity is 1200kg.

 

8

 

DO NOT

 allow untrained persons to operate the trolley.

 

8

 

DO NOT

 allow anyone to ride on the trolley.

 

8

 

DO NOT

 use on tarmacadam as it may sink under load.

 

9

 

DO NOT

 drive the unit over edges, rough surfaces etc. when loaded, as the whole unit may overturn.

 

8

 

DO NOT

 use trolley for purposes other than for which it is designed.

 

8

 

DO NOT

 operate the trolley when you are tired or under the influence of alcohol, drugs or intoxicating medication.

 

8

 

DO NOT

 make any alterations to this device.

 

9

 Always stand and operate the wheel trolley from behind Upright Tube (4), see fig.1. Always move the Wheel Trolley using one Handle (20) 

in the socket on the left hand side (as viewed in the fig.1 position) and the other Handle (19) in the Socket above Lowering Pedal (A), see 

fig.2.

 

9

 Push the wheel as far onto the rollers as possible.

 

9

 Ensure that the load can not tilt whilst lowering or moving.

 

9

 Lower the wheel and secure it with the wheel support before transporting.

 

9

 It is of the greatest importance for safety that the wheel trolley is secured by the locking mechanism on the nearest hole before  

 

manoeuvring the unit. If the lock is not used, the wheel trolley could come apart while carrying the load and the wheel could tip out.

 

9

 Maintain correct balance and footing when moving trolley and ensure that the floor is not slippery.

 

9

 Wear suitable clothing to avoid snagging. 

DO NOT

 wear loose jewellery and tie back long hair. A full range of personal safety equipment is  

available from Sealey.

 

9

 Replace or repair damaged parts. Use only recommended parts. Unauthorised parts may be dangerous and will invalidate the warranty.

 

9

 Use a competent person to lubricate and maintain the trolley. 

DO NOT

 use brake fluid to top up hydraulic unit. Use approved hydraulic oil 

only.

 

9

 When not in use store trolley, fully lowered, in a safe, dry, childproof area.

 

ˆ

 

WARNING!

 Failure to comply with these instructions may result in loss of load, damage to trolley or other property and/or personal injury.

2.  INTRODUCTION

Eight adjustable rollers (4 each side) allow for easy turning of large deep tread tyres. Extra large jacking handle and hydraulic foot pedal allows 

for one man operation. Safety bar with composite guard goes around wheel to ensure stability during transportation. Locking mechanism allows 

rollers to be fixed at eight pre-set positions. Mounted on two locking casters and two non-locking for improved stability and easy manoeuvrability. 

Ideal for use on agricultural and commercial wheels and tyres. 

BEFORE OPERATION

B

efore operating, adjusting

or servicing the machine, 

it is important that each 

operator carefully reads the 

operating instructions.

DURING OPERATION

Always use the locking 

mechanism which locks 

the lifting rollers in position 

before manoeuvring the 

loaded wheel changer.

DURING OPERATION

Danger from unsecured 

load. The operator must 

ensure that wheels to be 

carried by the machine are 

correctly loaded and 

supported in accordance 

with the operating 

instructions. 

DURING OPERATION

Potential slip/fall hazard. 

Never stand or ride on the 

wheel changer when 

working with the machine.

W1200T.V2| Issue 3(I) 23/08/16

Original Language Version

© Jack Sealey Limited

Summary of Contents for W1200T.V2

Page 1: ... as far onto the rollers as possible 9 9 Ensure that the load can not tilt whilst lowering or moving 9 9 Lower the wheel and secure it with the wheel support before transporting 9 9 It is of the greatest importance for safety that the wheel trolley is secured by the locking mechanism on the nearest hole before manoeuvring the unit If the lock is not used the wheel trolley could come apart while ca...

Page 2: ...whilst other inserts mounting bar 17 with R clip hole end going in first Secure with R clips 11 5 8 Fit roller table tension springs 23 Insert top end of spring into hole on end of roller tables 21 and the other end of the spring into nut welded onto the inner edges of support frame right 15 and support frame left 5 5 9 Fit wheel support 4 to frame 12 with handle to rear Use pin 13 and R clip 11 E...

Page 3: ...support D and clamp support arm E are only used to balance the wheel NOT to carry a load 6 1 9 Lift the wheel by pumping the lever C When the wheel is positioned on the unit the wheel changer must be secured in the lifting position with the locking mechanism F IMPORTANT Ensure that the locking mechanism F is secured through the nearest location hole on the inner member This prevents unintentional ...

Page 4: ...Check for damage and fluid leaks 7 2 Every 8 working hours Check hydraulic oil level Ensure that the trolley is pumped apart guarantee to its widest possible position Remove the oil reservoir filler plug fig 2 G and check the oil level Top up as necessary using approved hydraulic oil only Correct oil level should be at the bottom of the threads of the oil reservoir filler plug aperture Sealey part...

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