background image

5.3   The AL-Fi System of Camshaft Setting Plates.

 

 

the Al-fi range of universal camshaft setting Plates provides    

 

wide application coverage across engine ranges by utilising  

 

 

common support Blocks - one for all Inlet camshafts, and one for  

 

all Exhaust camshafts. Interchangeable setting Plates are mounted  

 

onto these support Blocks.

 

the position of the setting Plates on the support Blocks is  

 

 

adjustable in order to provide coverage of a range of engines. 

 

the required setting Plate position on the support Block, is  

 

 

accurately achieved, and maintained, via the 'location pin' which   

 

is inserted through a numbered location hole in the support  

 

 

Block and through a hole in the setting Plate. When mounted on  

 

the engine, this assembly fixes the position of the camshaft lobe  

 

to achieve correct camshaft timing position.

5.4

 

Selecting the correct Al-Fi parts and assembling the Camshaft  

 

Setting Plate system for use.

5.4.1 

The Inlet Camshaft Setting Plate Assembly.

 

select the 

"INLET"

 support Block (fig.4).

 

 

refer to the Data chart to establish which setting Plates are    

 

required for the application. 

 

Example: 

Alfa romeo 145 2.0 16v ts (96-01) Engine code 323.01  

 

= Plates "A" and "B" (fig.5).

 

fix the setting Plates to the "InLEt" support Block with the  

 

 

securing screws (Do not tighten fully at this stage) (fig.6).

 note: Plate "A" to the left and Plate "B" to the right, with the

 

"A" and "B" lettering visible.

 

 

refer to Data chart to establish which hole number location is    

 

required for this application.

 

Example:

 Alfa romeo 145 2.0 16v ts (96-01) Engine code 323.01  

         = Plate A location "6" and Plate B location "6" (fig.5).

  

select the Location Pins/chain Assembly and pass the pins  

 

 

through the correct hole locations in the support Block and into    

 

the setting Plates (fig.7).

 

 

retain the Location Pins in place by applying pressure to the    

 

sides of the setting Plates whilst fully tighten the setting plate    

 

securing screws using the allen key provided in the kit (fig.8).

 

5.4.2 

The Exhaust Camshaft Setting Plate Assembly.

 

select the 

"EXHAUST" 

support Block (fig.9).

 

 

refer to Data chart to establish which setting Plates are  

 

 

required for the application. 

 

Example: 

Alfa romeo 145 2.0 16v ts (96-01) Engine code 323.01           

 

= Plates "c" and "D" (fig.5).

 

fix the setting Plates to the "EXHAust" support Block with the   

 

securing screws (Do not tighten fully at this stage) (fig.10).

 

Note: 

Plate "c" to the left and Plate "D" to the right, with the

 

"c" and "D" lettering visible.

 

 

refer to Data chart to establish which hole number location is    

 

required for this application.

 

Example: 

Alfa romeo 145 2.0 16v ts (96-01) Engine code 323.01

         = Plate c location "3" and Plate D location "3" (fig.5).

 

select the Location Pins/chain Assembly and pass the pins  

 

 

through the correct hole locations in the support Block and into    

 

the setting Plates (fig.11).

 

 

retain the Location Pins in place by applying pressure to the    

 

sides of the setting Plates whilst fully tighten the setting plate    

 

securing screws using the allen key provided in the kit (fig.12).

 

Fig.7

Fig.6

Fig.8

Fig.9

Fig.4

Fig.11

Fig.12

Fig.5

Fig.10

© Jack sealey Limited

    Original Language Version 

Vs4910    Issue:3 (sP) - 08/07/15

Summary of Contents for VS4910

Page 1: ... apply caution and common sense good practical sense When timing an engine always prevent the engine from being turned over Use a notice and or inhibit the engine WARNING Incorrect or out of phase camshaft timing can result in contact between the valve head and the piston crown This will cause damage to the engine Locking tools suitable for Alfa Romeo engines Kit includes two pairs of camshaft loc...

Page 2: ...ing bolts 2 securing screws 2 location pin assy 1 870 797 000 3 VS900 6 Hex key 4 VS4901 Set of 4 setting plates A B inlet camshaft C D exhaust camshaft 1 870734 0000 1 825 041 0000 1 870 859 000 2 0JTS 5 VS1403 04 Timing belt tensioner adjuster 1 822 149 000 6 VS1409 03 Balancer shaft belt tensioner adjuster 1 822 154 000 Associated Tools AK9634M Dial gauge metric 8mm deflection VSE2515 TDC posit...

Page 3: ...locks one for all Inlet Camshafts and one for all Exhaust Camshafts Interchangeable Setting Plates are mounted onto these support blocks The position of the Setting Plates on the Support Blocks is adjustable in order to provide maximum coverage of engine ranges Refer to 4 3 The AL Fi System Of Camshaft Setting Plates 5 1 3 Both camshaft sprockets are released and free to turn on their camshafts wh...

Page 4: ... is required for this application Example Alfa Romeo 145 2 0 16v TS 96 01 Engine code 323 01 Plate A location 6 and Plate B location 6 Fig 5 Select the Location Pins Chain Assembly and pass the pins through the correct hole locations in the Support Block and into the Setting Plates Fig 7 Retain the Location Pins in place by applying pressure to the sides of the Setting Plates whilst fully tighten ...

Page 5: ...TE These Alfa Romeo and Fiat timing belt applications require the camshaft sprockets to be free to turn on the camshaft when fitting the new timing belt and therefore it is necessary to slacken the camshaft sprocket bolts WARNING DO NOT use Al Fi Camshaft Setting Plate Assemblies to counter hold camshafts in position whilst releasing or tightening the sprocket bolts as this will damage the Setting...

Page 6: ... necessary to firmly and safely lock the flywheel when releasing and tightening the pulley bolt Flywheel Holding Tool VS1403 03 can be used to lock the flywheel on this application Extend Your AL Fi Application Coverage AL Fi Setting Plate Sets for Fiat 1 8 16v and 2 0 2 4 20v twin cam petrol engines are available to use with the support blocks in this kit to cover these Fiat applications VS4902 f...

Reviews: