Sealey SM35CE Instructions Download Page 1

1. SAFETY INSTRUCTIONS

IMPORTANT:

PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.

USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE OR

PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

INSTRUCTIONS FOR:

12” HORIZONTAL BANDSAW

Model

:  

SM35CE

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions 
and properly maintained, give you years of trouble free performance.

1.2

GENERAL SAFETY

3

Familiarise yourself with the application and limitations of the saw, as well as the specific potential hazards.

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WARNING! Ensure all Health and Safety, local authority, and general workshop practice regulations are strictly adhered to.

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WARNING! 

Keep all guards and holding screws in place, tight and in good working order. Check regularly for damaged parts. 

A guard, or any other part, that is damaged must be repaired or replaced before next use of the saw. The safety guards are mandatory

when the bandsaw is used in premises covered by the Health & Safety at Work Act.

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WARNING! 

Disconnect bandsaw from the mains power supply before changing accessories, making repairs or adjustments. 

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WARNING! 

Wear approved safety eye protection, ear defenders, gloves and, if dust is generated, respiratory protection.

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WARNING! 

Evaluate your working area before using the bandsaw and always give your work your undivided attention.

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WARNING!

Replace warning labels if they become obscured or removed.

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WARNING! 

Always provide adequate support for long and heavy material.

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WARNING!

Never operate the bandsaw unless all blade guards are installed and in proper working order. 

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WARNING!

Never operate the bandsaw with the blade in the raised position. 

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WARNING!

Do not turn bandsaw on until workpiece is secured in vice and the blade has been positioned just above the workpiece.

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WARNING! 

Do not over tighten blade as it will stretch and warp.

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WARNING!

Take care lifting the bandsaw arm as it is heavy, and could, if not correctly lifted, affect the whole balance of the machine.

3

Locate the bandsaw in a suitable area, keep area clean and uncluttered and ensure there is adequate lighting.

3

Maintain the machine and keep in good condition (use an authorised service agent).

3

Ensure the machine is situated on a solid surface, adequate for supporting the weight of the machine and the workpiece.

3

Check the alignment of moving parts regularly, for safest performance keep the machine clean at all times.

3

Turn off the machine before raising the blade.

SM35CE - 0016 - (4) - 140301

1.1.

ELECTRICAL SAFETY. 

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WARNING! It is the user’s responsibility to read, understand and comply with the following:

You must check all electrical equipment and appliances to ensure they are safe before using. You must inspect power supply leads, plugs and

all electrical connections for wear or damage. You must ensure the risk of electric shock is minimised by the installation of appropriate safety

devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board. We also recommend that an RCD

(Residual Current Device) is used with all electrical products. It is particularly important to use an RCD with portable products that are plugged

into an electrical supply not protected by an RCCB. If in doubt consult a qualified electrician. You may obtain a Residual Current Device by

contacting your Sealey dealer. 

You must

also read and understand the following instructions concerning electrical safety.

1.1.1. The 

Electricity At Work Act 1989

requires all portable electrical appliances, if used on business premises, to be tested by 

a qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.

1.1.2. The 

Health & Safety at Work Act 1974

makes owners of electrical appliances responsible for the safe condition of those appliances, 

and the safety of appliance operators. 

If in any doubt about electrical safety, contact a qualified electrician.

1.1.3. Ensure the insulation on all cables and the product itself is safe before connecting to the mains power supply. 

See 1.1.1. & 1.1.2. above and use a Portable Appliance Tester (PAT).

1.1.4. Ensure that cables are always protected against short circuit and overload.

1.1.5. Regularly inspect power supply leads and plugs for wear or damage and connections to ensure that none is loose. 

1.1.6.

Important:

Ensure the voltage marked on the product is the same as the electrical power supply

to be used, and check that plugs are fitted with the correct capacity fuse. A 13 amp plug may require 

a fuse smaller than 13 amps for certain products - see fuse rating at right. 

1.1.7. DO NOT pull or carry the powered appliance by its power supply lead.

1.1.8. DO NOT pull power plugs from sockets by the power cable.

1.1.9. DO NOT use worn or damage leads, plugs or connections. Immediately replace or have repaired by 

a qualified electrician. Where a U.K. 3 pin plug with ASTA/BS approval is fitted, in case of damage, cut off 

and fit a new plug according to the following instructions (discard old plug safely).

(UK only - see diagram at right). 

Ensure the unit is correctly earthed via a three-pin plug. 

a)  Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.

b) Connect the BROWN live wire to the live terminal ‘L’.

c)  Connect the BLUE neutral wire to the neutral terminal ‘N’.

d) After wiring, check there are no bare wires, that all wires have been correctly

connected, that the cable outer insulation extends past the cable restraint and that the cable restraint is tight.

Double insulated products are often fitted with live (BROWN) and neutral (BLUE) wires only. Double insulated products are always marked with

this symbol       . 

To re-wire, connect the brown & blue wires as indicated above. DO NOT 

connect the brown or blue wires to the earth terminal.

1.1.10.

NOTE: 

If this product requires more than a 13 amp electrical supply, then 

NO

plug is fitted. 

You must

therefore contact a qualified electrician to

ensure a 30 amp fused supply is available. We recommend you discuss the installation of a industrial round pin plug and socket with your electrician. 

1.1.11.

Cable extension reels

. When a cable extension reel is used it should be fully unwound before connection. A cable reel with an RCD

fitted is recommended since any product which is plugged into the cable reel will be protected. The section of the cores in the cable

is important and should be at least 1.5mm

2

, but to be absolutely sure that the capacity of the cable reel is suitable for this product and

for others that may be used in the other output sockets, the use of 2.5mm

2

section is recommended.

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FUSE RATING

THE PLUG FITTED TO PRODUCT 

MUST BE EQUIPPED WITH A 

13 AMP FUSE

Summary of Contents for SM35CE

Page 1: ...not protected by an RCCB If in doubt consult a qualified electrician You may obtain a Residual Current Device by contacting your Sealey dealer You must also read and understand the following instructions concerning electrical safety 1 1 1 The Electricity At Work Act 1989 requires all portable electrical appliances if used on business premises to be tested by a qualified electrician using a Portabl...

Page 2: ...ge painted surfaces 3 2 Assembly 3 2 1 Place blocks under each end of the saw base to allow for wheel installation Caution Make sure the saw is completely supported 3 2 2 Insert both wheel axles through the holes in the base 3 2 3 Attach wheels onto both axles and fasten with washers and split pins provided 3 2 4 Insert the stop rod fig 1 A into the cutting base and tighten screw B 3 2 5 Locate th...

Page 3: ...OTE Proper blade tension is very important to the safe and efficient running of the bandsaw The correct tension for the SM35CE is between 700 to 900 kg as measured with a blade tension gauge 5 3 1 Install the blade around the wheels and between the blade bearing guides 5 3 2 Turn the blade tension knob fig 4 A clockwise sufficiently to remove any sag and then a further one or two revolutions Do no...

Page 4: ...e and anticlockwise to track away Retighten screws 5 12 4 Having made a small adjustment close the blade cover and run the saw for a short time 5 12 5 Switch saw off open blade cover and check tracking Repeat adjustment procedure if necessary 6 MAINTENANCE p p p WARNING Before carrying out any maintenance ensure that the bandsaw is switched off isolated from the mains supply and that the blade is ...

Page 5: ...de speed Adjust hydraulic feed control and or bow weight Reduce blade speed increase feed pressure Replace blade and adjust to the correct tension Increase blade tension Increase blade tension and reduce blade speed Replace blade guides Adjust guide pivots Tighten blade guide brackets Reduce blade tension Reduce drive belt tension Use a blade more suitable for the workpiece Lubricate the gears Dec...

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