Sealey SM354CE Instructions Manual Download Page 8

7.12.4. 

W

ipe saw down with a clean dry cloth and oil all unpainted surfaces with light machine oil.

7.12.5.  Keep blade guides clean and free from metal chips.

7.12.6. 

check guide bearings frequently to make sure they are properly adjusted and running freely.

7.12.7.  clean out the coolant tank at least twice a year.

 

‰

  

WARNING! DO NOT attempt to to adjust the blade brush  with the machine running. Adjust only when the machine is  

 

  disconnected from the power source.

8.  TROUBLESHOOTING

pROBLEM

CAUSE

SOLUTION

excessive 

blade breakage 

and/or teeth 

ripping from the 

blade.

1.  Workpiece is loose in the vice.

1.   clamp the workpiece securely.

2.  incorrect feed.

2.   check bow weight and hydraulic feed.

3.  Blade is too coarse.

3.   see section 4.9 for available blade types.

4.  Workpiece material is too coarse.

4.   use the saw with a smaller tpi blade.

5.  incorrect blade tension.

5.   Adjust blade tension so that it does not slip on the wheel.

6.  Blade is in contact with workpiece before  saw is started.

6.   Place blade in contact with the workpiece only after the saw has started.

7.   Blade is rubbing on the wheel flange.

7.   if blade tracking needs adjustment, contact your local sealey dealer.

8.   Blade guides are misaligned.

8.   If blade guides need adjustment, contact your local Sealey dealer.

9.   Blade is too thick.

9.   use correct thickness blade.

10. Bad weld on blade.

10. Replace blade.

Premature 

blade dulling.

1.   Blade tpi is too high.

1.   replace with a smaller tpi blade.

2.   inadequate feed pressure.

2.   increase feed pressure by decreasing bow weight.

3.   Hard spots or scale on the workpiece.

3.   increase feed pressure by decreasing bow weight.

4.   Blade installed backwards.

4.   remove blade, twist inside out and reinstall.

5.   insufficient blade tension.

5.   increase blade tension.

5.   Work hardened material especially stainless.

6.   Increase feed pressure by decreasing bow weight.

unusual wear 

on side or back 

of blade.

1.   Blade guides are worn.

1.   replace blade guides.

2.   Blade guides not properly adjusted.

2.   Adjust as described in manual.

3.   Blade guide brackets are loose.

3.   tighten blade guide brackets.

motor 

overheating.

1.   Blade tension too high.

1.   reduce blade tension.

3.   Blade too coarse or too fine.

3.   use a blade more suitable for the material being cut.

4.   Gears need lubrication.

4.   top up gearbox.

5.   Blade is binding in the cut.

5.   decrease feed.

Bad, crooked or 

rough cuts.

1.   feed pressure too great.

1.   reduce feed pressure by increasing bow weight.

2.   Blade guide bearings not properly adjusted.

2.   contact your sealey dealer.

3.   inadequate blade tension.

3.   increase blade tension a little at a time.

4.   Blade is dull.

4.   replace the blade.

6.   Blade guide too far away from workpiece.

6.   Move guide closer to workpiece.

7.   Blade guide assembly is loose.

7.   tighten the guide assembly.

8.  Blade is too coarse.

8.   Use a finer blade.

Blade is 

twisting.

1.   Blade is binding in the cut.

1.   decrease feed pressure.

2.   Blade tension is too high.

2.   decrease blade tension.

s

M354CE | Issue:4 (H,F) 16/02/18

Original Language Version

© Jack sealey limited

Sealey Group, kempson Way, Suffolk Business park, Bury St Edmunds, Suffolk. Ip32 7AR

 01284 757500 

 01284 703534 

 [email protected] 

 www.sealey.co.uk

Note

: it is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior 

notice.

Important

: no liability is accepted for incorrect use of this product.

Warranty

: Guarantee is 12 months from purchase date, proof of which is required for any claim.

ENVIRONMENT pROTECTION

recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to 

a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely 

unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids 
according to local regulations.

WEEE REGULATIONS

Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment 
(WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid 

waste authority for recycling information.

Summary of Contents for SM354CE

Page 1: ...FETY WARNING Disconnect the bandsaw from the power source before servicing changing accessories or performing any other maintenance 9 9 Familiarise yourself with the applications and limitations of the bandsaw as well as the potential hazards 9 9 Maintain the bandsaw in top condition Keep it clean and keep blades sharp for best and safest performance 9 9 Use original Sealey spare parts only Unauth...

Page 2: ...tably rated crane used together with chains and shackles should be used to lift the machine onto the sheet metal stand and also to lift the whole assembly into its intended position 4 1 3 See lifting points B C in Fig 2 above Alternatively slings can be used under the vice either side of the central pivot Great care should be taken to keep the load level and to ensure that the slings do not apply ...

Page 3: ...tergent and a dampened cloth Thoroughly dry the surfaces afterwards 4 3 9 Making the electrical connection 4 3 9 1 Connect the machine to the mains power supply as described in Section 1 Fig 3 Fig 4 1 Vice handwheel 2 Vice quick lock lever 3 Blade tension adjustment wheel 4 Handgrip control 5 Microswitch 6 Fixed blade guide 7 Blade 8 Coolant valve 9 Mains power switch 10 Power lamp 11 Option switc...

Page 4: ...t the actuation arm 2 operates the microswitch 3 and the power is shut off bringing the blade to a halt 5 3 ADJUSTING BOW WEIGHT See fig 6 5 3 1 Bow weight is one of the most important adjustments on the saw Incorrect bow weight can result in poor performance including rough or crooked cuts and premature dulling of the blade The hydraulic feed rate unit will not compensate for improper bow weight ...

Page 5: ...machine bed 5 6 2 The front stop seen in Fig 10 should be used to check that the blade is at 90 to the vice Place a small set square between the blade and the fixed face of the vice Loosen the hex nut 1 and wind the bolt 2 in or out until 90 is achieved Tighten the hex nut 1 Lock the main pivot using lever E 5 6 3 The back stop seen in Fig 10 limits the rotation of the bow to 60 This is factory se...

Page 6: ...ne See blade tooth label on the front lower part of the bow casting See 29 in Fig 4 5 9 7 Feed the new blade into the blade guides first then ease it onto the flywheels The blade should be close to but not hard up against the rim on each flywheel 5 9 8 Refix the blade guards to the appropriate blade guides 5 9 9 Tension the blade by turning the blade tension wheel clockwise until the back of the w...

Page 7: ...d in section 5 1 6 12 4 When the cut is completed the machine will switch off automatically Turn the mains power switch off and disconnect the saw from the power supply raise the blade and remove the workpiece Wear gloves as the workpiece will be hot and have sharp edges 6 12 5 Hand grip start The hand grip is used in conjunction with the hydraulic damper to provide an extra degree of control espe...

Page 8: ...e brackets are loose 3 Tighten blade guide brackets Motor overheating 1 Blade tension too high 1 Reduce blade tension 3 Blade too coarse or too fine 3 Use a blade more suitable for the material being cut 4 Gears need lubrication 4 Top up gearbox 5 Blade is binding in the cut 5 Decrease feed Bad crooked or rough cuts 1 Feed pressure too great 1 Reduce feed pressure by increasing bow weight 2 Blade ...

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